Construction Materials

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1 TERM PAPER On TYPES OF CONSTRUCTION MATERIALS Submitted To Amity School of Engineering & Technology Guided By: Submitted By: Mr. N.B. Mishra Robin Garg A2315813054 13054 AMITY UNIVERSITY UTTAR PRADESH GAUTAM BUDDHA NAGAR

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construction materials project

Transcript of Construction Materials

  • 1

    TERM PAPER

    On

    TYPES OF CONSTRUCTION MATERIALS

    Submitted To

    Amity School of Engineering &

    Technology

    Guided By: Submitted By:

    Mr. N.B. Mishra Robin Garg

    A2315813054

    13054

    AMITY UNIVERSITY UTTAR PRADESH

    GAUTAM BUDDHA NAGAR

  • 2

    DECLARATION BY THE STUDENT

    I Robin Garg, student of B.Tech (Civil Engg.) hereby declare that the project titled Types Of

    Construction Materials which is submitted by me/us to Department of Amity School Of Engineering

    and Technology, Amity University, Uttar Pradesh, Noida, in partial fulfillment of requirement for the

    award of the degree of Bachelor of Technology in Civil Engg.,, has not been previously formed the

    basis for the award of any degree, diploma or other similar title or recognition. The Author attests

    that permission has been obtained for the use of any copy righted material appearing in the

    Dissertation / Project report other than brief excerpts requiring only proper acknowledgement in

    scholarly writing and all such use is acknowledged.

    Signature

    Noida

    Date Name and Signature of Student

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    CERTIFICATE

    This is to certify that Robin Garg, student of B.Tech. In Civil Engineering has carried out

    the work presented in the project of the Term paper entitled TYPES OF CONSTRUCTON

    MATERIALS as a part of Second Year programme of Bachelor of Technology in Civil

    Engineering from Amity School of Engineering and Technology, Amity University, NOIDA,

    under my supervision..

    GUIDE

    (Mr. N.B. Mishra)

    ASET (NOIDA)

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    ACKNOWLEDGEMENT

    It has come out to be a sort of great pleasure and experience for me to work on the project

    Types of Construction Materials. I wish to express my indebtedness to those who helped us i.e.

    the faculty of our Institute Mr. N.B. Mishra during the preparation of the manual script of this

    text. This would not have been made successful without the help of my friends and family

    members who had helped me and gave me precious suggestions. Finally, I also warmly thanks to

    all our colleagues who encouraged us to an extent, which made the project successful.

    ROBIN GARG

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    TABLE OF CONTENTS

    1. INTRODUCTION.......7

    2. CONCRETE - CONSTITUENTS............................................8

    2.1 PROPERTIES OF FRESH CONCRETE.....8

    2.2 FACTORS AFFECTING STRENGTH OF CONCRETE....................................8

    2.3 ADVANTAGES & DISADVANTAGES..9

    2.4 WATER CEMENT RATIO..9

    2.5 ADVANTAGES OF LOW WATER AND CEMENT RATIO....................................9

    3. CEMENT - IMPORTANCE & TYPES OF CEMENT ..10

    3.1 SELECTION,STORAGE.......11

    3.2 GOOD AXIOMS12

    4. BRICK - INDUSTRIAL AREA & TYPES ...13

    4.1 BRICKLAYING TERMS.............................................14

    5. LIME- LIME PRODUCTION PROCESS...15

    5.1 LIME BUILDING PRODUCTS ..16

    6. STEEL-TYPES OF STEEL & THEIR PROPERTIES.17

    6.1 USES OF STEEL ..18

    6.2 MANUFACTURE OF STEEL..18

    7. STONES- CLASSIFICATION OF STONES19

    7.1 PROPERTIES OF STONES & USES20

    8. TIMBER- FORMS OF TIMER21

    8.1 USES OF TIMBER & GOOD QUALITIES OF TIMBER...22

    9. SAND- SOURCES OF SAND & GRADING OF FINE AGGREGATE..23

    9.1 PROPERTIES &BULKING OF SAND& SUBSTITUTE..24

    10. PLASTICS- PROPERTIES & USES OF PLASTICS...25

    11. MORTAR- FUNCTIONS 26

    12. TYPES & USES OF MORTAR..27

    13. GLASS-CONSTITUENTS OF GLASS...28

    13.1 COMPOSITION &CLASSIFICATION & PROPERTIES OF GLASS29

    13.2 MARKET FORMS AND USES OF GLASS.30

    14. PAINTS- FUNCTONS & CONSTTUENTS OF PAINTS31

    14.1 PIGMENTS AND CHARACTERISTICS OF PAINTS..32

    15. CONCLUSIONS33

    16. REFERENCE..34

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    ABSTRACT

    All the engineering structures are composed of different types of materials. Each

    material which is used in the construction, in one form or the other, is known as the

    Engineering materials or Building materials of construction. No material, existing in this

    universe is useless. Every material has its own field of application. It is essential for a builder,

    architect or engineer to become conversant thoroughly with these materials. Selection of

    building materials, to be used in any construction, is done on the basis of strength, durability,

    appearance, and permeability. The knowledge of different types of materials, their properties

    and uses for different purposes provide important tool in hands of Engineers in achieving

    economy in building material cost.

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    INTRODUCTION

    Building material is any material which is used for construction purposes. Many natural

    occurring substances, such as clay, rock sand, and wood, even twigs and leaves, has been used to

    construct buildings. Apart from naturally occurring materials, many man-made products are in

    use, some more and some less synthetic. The manufacture of building materials is an established

    industries in many countries.

    There are several type of materials used in the construction activities such as:

    Concrete

    Cement

    Lime

    Brick

    Metal

    Steel

    Sand

    Soil

    Rock/Stone

    Wood/Timber

    Glass

    Plastics

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    CONCRETE

    Concrete is one of the most common building material in construction sites. Concrete is a

    composite material made from several readily available constituents (aggregates, sand, cement,

    water).Concrete is a versatile material that can be easily mixed to meet a variety of special needs

    and formed to virtually any shaped.

    Constituents

    Cement

    Water

    Fine Agg.

    Coarse Agg.

    Admixtures

    Properties of Fresh Concrete

    Consistency

    Workability

    Segregation

    Bleeding

    Setting time

    Unit weight

    Uniformity

    Factors affecting the strength of concrete

    size of specimen

    Size of specimen in relation with size of agg.

    moisture condition of specimen

    rate of loading

    type of test machine

    type of cement

    degree of compaction

    mixed proportion

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    type of curing

    type of stress situation

    Advantages

    Economical

    Ability to be cast

    Durable

    Fire resistant

    Energy efficient

    On-site fabrication

    Disadvantages

    Low tensile strength

    Low ductility

    Volume instability

    Low strength to weight ratio

    Water Cement Ratio

    The single most important indicator of strength is the ratio of the water used compared to

    the amount of cement (w/c ratio)

    Advantages of low water and cement ratio

    Low permeability

    Increased strength

    Increased resistance to gathering

    Increased resistance to weathering

    Better bond between concrete and reinforcement

    Reduced dry shrinkage and cracking

    Less volume change from wetting and drying

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    CEMENT

    Cement is a fine powder which is when mixed with water undergoes chemical change and

    thereafter allowed to set and harden is capable of uniting fragments or masses of solid matter

    together to produce a mechanically strong material. Cement is used as binding material with

    water, for bonding solid particles of different sizes like bricks, stones or aggregate to form

    monolith. Cement is used in construction of buildings works contain compounds of lime, silica

    and alumina as their principal constituents and can be called as complex compounds.

    Importance of cement in construction

    Today, cement is very important building material used in construction industry. It was in 1824

    that cement, as we know it today was developed. Joseph Aspdin of England first patented the

    manufacture of a much improvised type of cementations material for building construction in

    1824. The hardened cement paste resembled the natural stone occurring at Portland in England.

    Hence it was named as Portland cement.

    Cement has replaced all other building materials, for example, clay and lime, which ruled high for

    hundreds of years, in construction from last century. The reason being that, cement being strongest

    building material amongst clay, lime and cement.

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    Types of Cement

    There are many types of cement in the market to suit every need. Some of them which are included

    in the revised IS: 456-2000 are as follows:

    Ordinary Portland Cement 33, 43, 53 grade (OPC), 53-S (Sleeper Cement)

    Portland Pozzolana Cement (PPC), both Fly ash and Calcined clay based

    Rapid Hardening Portland c\Cement

    Portland Slag Cement(PSC)

    Sulphate Resisting Portland Cement (SRC)

    Low Heat Portland Cement

    Hydrophobic Cement

    Selection of cement

    Type of cement selected should be appropriate for the intended use. Functional requirement of the

    structure, design parameters, speed of construction, durability characteristics, environmental

    condition are some of the major factors which affect selection of application. The suggested uses

    of various elements are given in the following tables:

    Storage of cement

    The binding property and strength of cement depends upon the cement capacity for chemical

    reaction, which can take place in the presence of natural water. Cement tend to absorb moisture,

    and react with it chemically. Cement loses strength as it ages.

    Approximate reduction in strength with age (in standard water tight storage condition)

    Sno. Age in months Loss of strength%

    1. 3 5-10

    2. 6 20-30

    3. 12 30-40

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    Good axioms of proper inventory management are:

    Buy only the quantity required for the week or for the fortnight.

    No windows/ventilators should be allowed in godown, if unavoidable, it should be kept

    closed all the time.

    Do not allow workers to use hooks or sharp tools to lift the bags.

    The cement should be stored in a godown built with minimum 300 plinth height.

    Check whether roof of the shed leaks, if so, repair it.

    Always store cement away from the wall.

    Do not store cement directly on the floor. Use of wooden planks/pallets or polythene

    sheets.

    Place cement bags one layer length wise and one layer width wise (header and stretcher

    style) for the better stability of the pile.

    Always adopt first in first out approach (FIFO system).

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    BRICK

    A brick is a block or a single unit of a kneaded clay-bearing soil, sand and lime, or concrete

    material, fire hardened or air dried, used in masonry construction.

    Brick is used in the various types, materials and sizes which are vary with region and time

    period, and are produced in bulk quantities. Two basic categories of brick are fired and non-

    fired brick. Fire brick are one of the longest lasting and strongest building materials, sometimes

    referred to as artificial stone and have been used since circa 5000 BC. Air dried bricks have a

    history older than fired bricks, are known by the synonyms mud brick and adobe, and have an

    additional ingredient of a mechanical binder such as straw.

    Industrial era

    Production of bricks increased massively with the rise of the industrial revolution and the rise in

    factory building in England. For reasons of speed and economy, bricks were increasingly

    preferred as building material to stone, even in areas where the stone was available. It was at

    this time in London, that bright red brick was

    chosen for construction in order to make the

    buildings more visible in the heavy fog and to

    prevent traffic accidents.

    Normally, bricks contained the following

    ingredients:

    1. Silica (sand)-50% to 60% by weight

    2. Alumina (clay) - 20% to 30% by weight

    3. Lime- 2 to 5% by weight

    4. Iron oxide- < 7% by weight

    5. Magnesia- less than 1% by weight

    Mud Brick

    The soft mud method is the most common, as it is most economical. It starts with the soft clay,

    preferably in a mix with 25-30% sand to reduce shrinkage. The clay is the first ground and

    mixed with water to the desired consistency. The clay is then pressed into steel molds with

    hydraulic press. The shaped clay is then fired (burned) at 900-1000 C to achieve strength.

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    Concrete bricks

    A concrete brick-making assembly line Guilinvang Town Hainan, China. This operation

    produces a pallet containing 42 bricks, approximately every 30 seconds.

    Bricklaying terms

    Before beginning any of the bricklaying projects, study the following terms and their

    definitions. This will help you understand the various brick position and patterns as well as the

    typical mortars joints used.

    Bull Header

    a rowlock brick laid with its longest dimensions perpendicular to the face of the wall.

    Bull stretcher

    A rowlock brick laid with its longest dimensions parallel to the face of the wall.

    Course

    One of the horizontal rows of masonry that, bonded together, forms the masonry structures.

    Header

    A masonry unit laid flat with its longest dimension perpendicular to the face of the wall. It is

    generally used to the tie two Wythes of masonry together.

    Rowlock

    A brick laid on its face, or edge.

    Soldier

    A brick laid on its end so that its longest dimension is parallel to the vertical axis of the face of

    the wall.

    Stretcher

    A masonry unit laid flat with its longest dimensions parallel to the face of wall.

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    LIME

    Lime is calcium-containing(chemical) inorganic material in which carbonates, oxides and

    hydroxides predominate. These materials are still used in large quantities as building and

    engineering materials. The rocks and minerals from which these substances are derived, typically

    limestone or chalk, are made of mainly calcium carbonate.

    Lime Production Process

    Limestone is extracted from quarries or mines. Part of the extracted stone, selected according to

    its chemical composition and granulometry, is calculated at about 1000 C in different types of

    lime kiln.

    Quicklime is produced according to the reaction: CaCO3 + heat CaO + CO2.

    Quicklime is hydrated, that is combined with water, called slaking so hydrated lime is also known

    as slaked lime, and is produced according to the reaction: CaO + H2O Ca(OH)2. Dry slaking is

    when quicklime is slaked with just enough water to hydrate the quicklime but remain as a powder

    and is referred to as hydrated lime. In wet slaking enough water, but not too much, is added to

    hydrate the quicklime and form a putty referred to as lime putty.

    Lime has an adhesive property with bricks and stones. So it can be used as binding material in

    masonry works. It is also used in whitewashing as wall coat to stick the white wash on the wall.

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    Lime Building Products

    Lime used in building products is broadly classified as pure, hydraulic, and poor lime; can

    be natural or artificial; and may be further identified by its magnesium content such as

    dolomitic or magnesium lime. Lime has many, complex qualities as a building product including

    workability which includes cohesion, adhesion, air content, water content, crystal shape, board-

    life, spread ability, flow ability; bond strength; comprehensive strength; setting time; sand

    carrying capacity; hydrolocity ; free lime content; vapor permeability; flexibility; and resistance

    to sulfates. These qualities are effected by many factors during each step of manufacturing.

    Pure lime is also known as fat, rich, common, air, slaked, slack, pickling,

    hydrated, and high calcium lime. It consists primarily of calcium hydroxide which is derived by

    slaking quicklime (calcium oxide), and may contain up to 5% of other ingredients. Pure lime sets

    very slowly through contact with carbon dioxide in the air and moisture; it is not a hydraulic lime

    so it will not set under water. Pure lime is pure white and can be used for whitewash, plaster, and

    mortar. Pure lime is soluble in water.

    Semi-hydraulic lime is also known as partially-hydraulic and grey lime which sets

    initially with water and then continues to set with air. This lime is similar to hydraulic lime but

    has less soluble silica (usually minimum 6%) and aluminates, and will set under water but will

    never harden.

    Hydraulic Lime is also known as water lime. Hydraulic lime contains lime with

    silica and alumina and sets with exposure to water and can set under water.

    Poor lime is also known as lean or meager lime. Poor lime sets and cures very

    slowly and has weak bonding. Poor lime is grey in color.

    Magnesium lime contains more than 5% magnesium oxide (BS 6100) or 5-35%

    magnesium carbonate (ASTM C 59-91). Dolomitic lime has a high magnesium content of 35-

    46% magnesium carbonate (ASTM C 59-91). Dolomitic lime is named for the Dolomite

    Mountains in the Italian and Austrian Alps.

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    STEEL

    Steel is an alloy of iron and carbon, and the percentage of carbon is limited to 1.5%. Pure iron

    without carbon content is not very strong but when alloyed with carbon its strength can be

    increased remarkably. The steel becomes harder and tougher as its carbon content goes on

    increasing.

    Types of steel

    Based on the amount of carbon present in steel, it is classified into three types:

    Material Carbon content

    a) mild steel or low carbon steel Up to 0.25%

    b)medium hard steel or medium carbon steel 0.25%-0.7%

    c)hard steel or high carbon steel 0.7 1.5%

    d)dead steel or very low carbon steel less than 0.1%

    Properties of mild steel

    1. It has fibrous structure.

    2. It can be readily welded forged or riveted.

    3. It can be magnetized permanently.

    4. It is malleable and ductile.

    5. It is tougher and more elastic.

    6. Its specific gravity is 7.8.

    7. Its rusts easily and rapidly.

    8. Its melting point is above 14000C.

    Properties of medium hard steel

    1. Medium hard steel has more strength than mild steel.

    2. It can be hardened to little extent.

    3. It can be magnetized permanently.

    4. It can be easily forged and welded.

    5. Withstands shocks and vibrations.

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    Properties of hard steel

    1. It has granular structure.

    2. It can be readily forged and welded.

    3. It can be magnetized permanently.

    4. It rusts easily and rapidly.

    5. It is tougher and more elastic than mild steel.

    6. Its melting point is about 13000C.

    7. It has specific gravity of 7.9.

    8. It can withstand shocks and vibrations.

    Uses of mild steel

    1.It is used in the manufacture of rails, cranes and transmission towers.

    2. It is used for making reinforcing materials which is used in RCC works.

    3. It is used in a manufacture of different tools, and equipment, machine parts, tubes, wires, etc.

    4. Angles, plates, steel sections manufactured from these steels are widely used in construction

    works.

    Uses of hard steel

    1. It is used to manufacture metal cutting tools (used in lathes and planning machines).

    2. It is used to manufacture wood working tools such as hammers, axes and chisels.

    3. It is used to manufacture mining equipment, drilling bits, stone masons tools and tools for

    blasting.

    4. It is used to manufacture stamping dies, springs, knives, forks, etc.

    Manufacture of steel

    The principal methods of manufacturing different grades of steel are

    1. Cementation power

    2. Crucible process

    3. Bessemer (acid or basic) process

    4. Open hearth process

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    STONES

    Stones are natural materials of constructions and have been used

    from time immemorial in the construction of buildings, dams,

    bridges, palaces and monuments. The stones are derived from

    rocks which form the earths crust and have no definite shape or

    chemical composition but are mixtures of two or more minerals.

    The properties of stones are normally depend on the type of rock from which they are formed.

    Classification of rocks

    a) Igneous rocks

    b) Sedimentary rocks

    c) Metamorphic rocks

    Igneous Rocks

    Rocks which are formed by the cooling of molten lava on or inside the earths surface during the

    volcanic eruption are known as igneous rocks. Igneous rocks are generally very hard and durable.

    Granite, basalt, syenite, diorites and trap are examples of igneous rocks.

    Sedimentary rocks

    These rocks are formed by the deposition of broken products of rocks and compressed in earth for

    millions of years. These rocks are stratified and have well defined bedding planes. Sand stones,

    lime stones, dolomite and shales are the example of sedimentary rocks.

    Metamorphic Rocks

    Rocks which are formed by the change in character, structure and mineral composition when they

    are subjected to either heat or pressure or both are known as metamorphic rocks. Examples of

    metamorphic rocks are Marble, Slate, Quartzite and Gneiss.

    Stratified rocks

    It shows distinct layers along which the rocks can be split. Limestone, slate, shale and sand are

    the examples.

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    Properties of good building stones

    Appearance: the appearance of stone in relation to the design is of great importance from an

    architectural point of view. Appearance depends upon the color and ease with which the stone

    can be dressed, rubbed or polished. The stones which are to be used for face work should be

    attractive in appearance and should be in uniform color and free from clay holes, spots of other

    colors, bands etc.

    Fracture: For a good building stone the grain should be well cemented, sharp, even and bright.

    Hardness: The coefficient of hardness, as work out in hardness test, greater than 1, 7 is good and

    less than 14 is considered as poor. If it is between 14 and 17, the stone is said to be medium

    hardness.

    Durability: Good building stone should be highly durable. The durability of stones depend on its

    chemical composition, textures and physical structures of rocks and their capacity to absorb

    moisture.

    Specific gravity: For good building stone, the specific gravity should be greater than 2.7 or so

    on.

    Crushing Strength: The crushing strength of stone should be greater than 100N/mm2. Stones

    from igneous rocks are normally stronger than the stones from sedimentary rocks.

    Uses of stones

    1. Construction of foundations, walls, columns, arches, roofs, lintels, floors, light houses .

    2. For facing works in brick masonry.

    3. For making concrete used as coarse aggregate.

    4. As ballast in railways and as a flux in ballast furnace.

    5. Used as a stone masonry in place where naturally available.

    7. As a soling material in the construction of railways and runways.

    8. For the construction of break water in harbors.

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    TIMBER

    The word timber is derived from an old English word timberian which means to build. Wood,

    suitable for building or various other engineering purposes and obtained from trees measuring not

    less than 0.6m in girth or circumference, is called timber. It may have three forms:

    1. Standing timber: it is a timer available in a living tree.

    2. Rough timber: it is the timber obtained after falling tree.

    3. Converted timber: it is the timber which is sawn and cut into suitable sizes such as beams,

    battens, planks, etc.

    Timber has been in very common use engineering

    purposes since ancient times. Even today there is

    certain works, where timber is considered as the

    most ideal material. There is a difference between

    terms timber and wood. Wood includes all types of

    wood which includes may be burning wood,

    structural wood, furniture wood, etc. but wood

    suitable for use of structural material is called

    timber.

    Market forms of Timber

    Log: It is the trunk of tree left after cutting all the branches.

    Batten: These are the pieces of sawn timber whose breadth and thickness do not exceed 50mm

    Bole: it is a main stem of tree.

    Pole: It is a long, solid, straight trunk of a tree 100 to 300 mm in diameter at breast height and

    tapering gradually to the top of diameter about 10mm or more.

    Bolt: It is short log 1.25mm or less in length.

    Billet: It is a short length of a thin stem or branch wood.

    Plank: It is the timber whose thickness does not exceed 50mm but width exceeds 50mm.

    Boards: The pieces with the thickness less than 50mm and width 100mm or more.

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    Strip: It is the piece of timber under 50mm thickness and less than 100mm width.

    Sleeper: It is a piece of timber used as a transverse support under rails in railway lines, usually

    square sawn. Most commonly used sections are: 250mm X 125mm or 200mm X 115mm.

    Uses of timber

    1. It is used for door and window frames, shutters or doors and windows, etc.

    2. It is used for form work of cement concrete, centering of RCC slabs, beams, columns, lintel,

    arch, scaffolding, etc.

    3. It is used for making railway coaches and wagon.

    4. It is used for making statues, engraving works, matches, etc.

    5. It is used for making furniture, sports goods, agricultural instruments, musical instruments, etc.

    6. It is used for railways sleepers, packing cases, etc.

    Good qualities of timber

    Appearance: A freshly cut surface of timber should exhibit hard and shining appearance.

    Color: The color of timber should preferably be dark. Light color indicates timber with low

    strength.

    Strength: A good timber should be strong for working as structural member such as joist, beam,

    rafter, etc. It should be capable of taking loads slowly or suddenly. It should also possesses

    enough strength in direct and transverse direction.

    Defects: A good timber should be durable. It should be capable of resisting the action of fungi,

    insects, and chemicals, physical and mechanical agencies.

    Shape: A good timber should be capable of retaining its shape during conversion or seasoning. It

    should not be or wrap or split.

    Smell: A good timber should have sweet smell. An unpleasant smell indicates decayed timber.

    Weight: The timber with heavy weight is considered to be sound and strong.

    Fire resistance: Timber is a bad conductor of heat. A dense wood offer good resistance to fire

    and it requires sufficient heat to cause a flame.

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    SAND

    These are cohesion less fine aggregate of either rounded,

    sub rounded, angular, sub angular of flat fragments of

    more or less unaltered rock. Sand is an important building

    material. It is abundantly occurs in nature and is formed

    by decomposition in rocks. Sand particle consists of small

    grains in silica (SiO2). It is used for making concrete,

    mortars and plasters. It is also used for filling under floor,

    basements.

    Sources of sand

    River sand: This sand is widely used for all purposes. It is obtained from the banks or beds of

    rivers and it consists of fine rounded grains. The presence of fine rounded grains is due to mutual

    arrition under the action of water current. The river sand is available in ocean conditons. The

    river sand is almost white in colour.

    Sea sand: Sea sand is obtained from the sea shores. It consists of fine rounded grains like the

    river sand. Sea sand is light brown in colour. Since the sea sand contains the salt, it attracts

    moisture from the atmosphere.Sea sand increases the setting time of cement. Hence, the general

    rule to avoid use of sea sand for engineering purposs even though it is available in plenty.

    Stream sand: It is obtained from small streams near hills that may dry out in summer. This type

    of sand is generally cores in size.

    Grading of fine aggregate

    Bureau of indian standards(BIS) has laid down in IS 383:1970 grading of natural sand as per

    table. Thus the natural sand can fall either in any one of the zones I, II, III or IV. Zone I is

    coarsest sand, zone IV is the finest. Sand falling in zone II is ideal for concrete work. Sand falling

    in zone I and III is acceptable but sand falling in zone IV or coarser than zone I is ti be

    eleminated, if possible, from RCC works.

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    Properties of good sand:

    1. It should contain sharp, angular, cores and durable grains.

    2. It should be chemically inert i.e. it should not react with the binding materals.

    3. It should be clean and cores. The amount of clay and the slit should not exceed 4 to 7 %.

    4. It should free from deleterious material like acid, akali, animal or vegetable organic material,

    etc.

    5. It should not contain any acidic or basic and any other salts which attract moisture from the

    atmosphere.

    6. It should be strong and durable.

    7. It should be well graded i.e. it should contain particles of various sizes in suitable proportions.

    Bulking of sand

    The increase in the volume of sand due to the presence of moisture is known as bulking of sand.

    This is due to tha fat that moisture forms the film of water around the sand particles and these

    results to an increase in the volume of sand.

    Substitute of sand

    Sand has now become scarce and costly material and extraction of reverse sand is now said a

    affect the ecological balance. The use of subsitutes for sand has gain great importance.

    Hence, in future it will be necessary to plan to use fine aagregate obtained by crushing rocks or

    use a mixture of natural sand and crused rob aggregates for making concrete. The main objection

    of crushed rock fine aggregate is that these aggregates are flaky and badly-graded whereas natural

    sand is well rounded and well graded. The latter requires less water from the workability and

    thus, gives better concrete.

  • 25

    PLASTICS

    Plastic is one of the recent engineering materials available in market in various forms to suit

    many requirements. Plastic is an organic substance and it consists of natural and synthetic binders

    or resins with or without molding compounds.

    Rigid Plastics : These plastics have a high modulus of elasticity

    Soft Plastics : These plastics have a low modulus of elasticity

    Elastomers : These plastics are soft and elastic materials with low

    modulus of elasticity

    Properties of plastics

    1. They are light in weight and glossy like glass.

    2. They have resistance to corrosion, moisture, chemicals, and solvents.

    3. The plastics possess excellent electric insulating properties.

    4. Several types of plastics are transparent and translucent.

    5. Some plastics have high compressive strength.

    6. Melting point of plastics is about 500C.

    7. Plastics are good in absorbing shocks and vibrations.

    8. Thermal conductivity of plastics is low when compared with wood.

    Uses of plastics

    1. Doors, windows and frames.

    2. Electric cables and hand rails.

    3. Pipes, bath and sink unit.

    4. Electric insulator.

    5. Overhead water tanks.

    6. Lampshades and electric fittings.

    7. Dishes, drinking glass, plates and jars.

    8. Wall tiles and floor tiles.

    9. Paints and varnishes.

    10. Decorative laminate and moldings.

    11. Films for water proofing, damp-proofing and concrete curing.

  • 26

    MORTAR

    Mortar may be defined as an intimate mixture of (i) cementing materials ( such as cement,

    lime,etc.) (ii) fine aggregates or inert materials ( like sand, surkhi, etc.) and (iii) water. Mortar is

    used a binding materials in stone or brick masonary, or concrete, as a covering material to walls

    in the form of the plaster to provide a smooth, hard and decorative surface.

    Functions of mortar

    1. To bind building materials such as bricks and stones into a solid mass.

    2. To form an even and soft bedding layer for building units.

    3. To improve the general apperance of structure.

    4. To prepare moulds for coping, corbels, cornice, etc.

    5. To serve as a matrix or cavity to hold the coarse aggregates,etc.

    6. To hide the open joints of brick work and stone work.

    7. To fill up the cracks detected int the structure during maintainence process, etc.

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    Types of mortar

    In general, mortars are classified as follows:

    1. Cement mortars

    2. Lime mortars

    3. Lime-cement mortars (or composite or guage mortar)

    4. Special mortars

    a. mud mortar

    b.cement-clay mortar

    c. light and heavy mortars

    d. decorative mortars

    e. air entraines( plasticizer) mortar

    f. Gypsum mortar

    g. Fire- resistance mortar

    h. Packing mortar

    i. sound absorbing mortar

    Uses of mortar

    1. For binding masonary unites like stones, bricks, hollow cement block, burnt hollow clay block.

    2. For pointing masonary joints.

    3. For plastering external and internal walls, columns, boundary, walls, etc.

    4. Used as filter material in ferro-cement works.

    5. For giving neat finishing to concrete works.

    6. Used as matrix for preparation for lean concrete.

    7. For water proofing of roofs.

    8. For topping cement concrete floors.

    9. Used to fill up cracks, develpoed in structures, during the maintaince process.

    10. This type of mortar can be used for half brick walls.

    11. In cavity walls, it used to bind stones, bricks, concrete blocks, etc.

    12. It is used for pointing the masonary joints.

  • 28

    GLASS

    Glass has been used as an important engineering material since old times. Glass industries has

    progressed very rapidly and new techniques have been developed with the help of which glass of

    any type and quality can be produced.

    Glass is a hard brittle, transparent, translucent

    material. Its structure is amorphous. It is made by

    fusion of silica with varying proportions of oxides of

    sodium, potassium, calcium, magnesia, iron and other

    mineral. All these materials when melted, form a

    number of metallic silicate. Hence glass may be said

    as a material consisting of number of metallic

    silicates.

    Constituents of Glass

    The various constituents of glass and their function are described below:

    Silica: it is the principal constituent of glass. The average content of silicon dioxide (SiO2) in

    glass is about 72%. Silica fuses at very high temperature hence in order to make it fuse at lower

    temperature, some alkaline add mixtures like sodium carbonate or potassium carbonate is added.

    These add mixtures also make the liquid viscous and better workable.

    Potash: potash renders glass infusible and give fire resistant properties. It also increases thermal

    expansion but decreases thermal conductivity.

    Lead oxide: Lead oxide imparts color to glass and hence its presence in glass is very desirable.

    However, lead oxide increases the density, brilliance and refractive index.

    Lime: lime or oxides of calcium imparts durability and toughness to glass. It is added in the form

    of chalk.

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    Composition of glass

    The glass consists of so many compounds and thus it is very difficult to give any particular

    formula for its composition. It composition may be expressed by following formula: ax2O,

    bYO, 6SiO2

    where a and b = no. of molecules

    x= an atom of an alkali metal such as Na, K, etc.

    Y= an atom of bivalent metal such as Ca, Pb, etc.

    Classification of glass

    For the purpose of classification, glass may be grouped into the following:

    1. Soda-lime glass (Na2O, CaO, 6SiO2)

    2. Potash-lime glass (K2O, CaO, 6SiO2)

    3. Potash- lead glass (K2O, PbO, 6SiO2)

    4. Common glass

    Properties of glass

    1. It has no definite crystalline structure. It shows amorphous structure.

    2. It is very hard and tough, while in solid state.

    3. It is extremely brittle.

    4. It absorbs, refracts or transmits light.

    5. It electrical insulator at elevated temperatures.

    6. It is inert to air, water, chemical except alkalis.

    7. Possible to weld pieces of glass by fusion.

    8. Available in beautiful colors.

    9. It can be cast in to any desired shape and size.

    10. Can take up a high polish and may be used as substitute for very costly gems

    11. As a result of advancement made in the science of glass production, it is possible to make

    glass lighter than cork or softer than cotton or stronger than steel.

  • 30

    12. It is capable of being worked in many ways, such as blown, drown and pressed.

    Market forms of glass

    Glass is available in the following market forms or commercial forms:

    i) bullet-glass proof

    ii) fiber glass

    iii) float glass

    iv) foam glass

    v) glass blocks

    vi) heat-excluding glass

    vii) obscured blocks

    viii) perforated glass

    ix) safety glass

    x) soluble glass

    xi) structural glass

    xii) ultra-violet ray glass

    xiii) wired glass

    xiv) tinted glass

    Uses of glass

    a. Glass can be used for windows panels.

    b. Glass blocks can be used for partitions up to 6m for insulations.

    c. Sheet glass can be used for glazing.

    d. Structural glass can be used for insulation, panel walls, wall facings, enclosures, etc.

    e. potash lead glasses are used for making electric bulbs.

    f. Tinted glass can be used for decorative glassworks.

    g. Fiber glass reinforced plastics can be used to construct furniture, lampshades and bathroom

    fittings.

  • 31

    PAINTS

    Paints are liquid substance used as surface coating applied over plaster, concrete, wood, metal,

    etc. For protection against the weathering effects and also to give attractive appearance. Paint is a

    dispersion of pigment in a drying oil, with addition of driers and thinners, drier to accelerate film

    formation and hardenings, the thinner allow ease and uniformity in brushing and spraying.

    Functions of paint

    1. It provides the surface from weathering effects of the atmosphere and actions by other

    mechanical and chemical deterioration.

    2. It prevents decay of wood and corrosion in metal.

    3. Decorate the structure by giving smooth and colorful finish.

    4. Protect the formation bacteria and fungus, which are unhygienic and give ugly look to the

    walls.

    5. It provides a smooth surface for easy cleaning and check corrosion of the metal structures.

    Constituents of paints

    Followings are the constituents of paint:

    i) base

    ii) vehicle

    iii) pigment

    iv) thinner

    v) thinner

    vi) Drier

    vii) inert filter

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    The commonly used pigments are given below:

    White: white lead, zinc oxide, lithopone, titanium oxide

    Blue: iron blue, cobalt blue, sublimed blue.

    Green: chrome green, hydrated chromium oxide.

    Yellow: chrome yellow, zinc yellow, cadmium yellow.

    Orange: mixtures of chrome yellow and red pigments of basic lead chromates.

    Brown: umber, copper oxide

    Red: red lead, cadmium red, iron oxide, mercuric oxide.

    Black: lamp black, carbon black, drop black, graphite, antimony sulphide.

    Characteristics of good paint

    1.The paint should form a hard and durable coat on the painted surface.

    2. It should be able to cover maximum area of the surface with minimum quantities.

    3. When applied to the surface, the paint should form a thin uniform film and should not any

    cracks.

    4. The painted surface should dry neither too slowly nor too rapidly.

    5. It should retain its original color against adverse environmental condition for a long time.

    6. The painted surface should passes attractive and decorative pleasing appearance.

    7. T should have an ideal resistance to corrosion, fire and moisture to protect the material

    which used over it is used.

    8. The film produced by the paint should be glossy and washable.

    9. The paint should not peel off from painted surface.

    10. Paint should be fairly cheap and economical.

    11. Application of the paint should be harmless to the workers.

    12. It should be good fire and moisture resistance.

  • 33

    CONCLUSION

    As stated in my project, All the engineering structures are composed of

    different types of materials. Each material which is used in the construction, in one form or

    the other, is known as the Engineering materials or Building materials of construction. No

    material, existing in this universe is useless. Every material has its own field of application. It

    is essential for a builder, architect or engineer to become conversant thoroughly with these

    materials. Selection of building materials, to be used in any construction, is done on the basis

    of strength, durability, appearance, and permeability. The knowledge of different types of

    materials, their properties and uses for different purposes provide important tool in hands of

    Engineers in achieving economy in building material cost.

    Through my research as well as my experience, I discovered that Building material

    is any material which is used for construction purposes. Many natural occurring substances, such

    as clay, rock sand, and wood, even twigs and leaves, has been used to construct buildings. Apart

    from naturally occurring materials, many man-made products are in use, some more and some

    less synthetic. The manufacture of building materials is an established industries in many

    countries.

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    REFERENCES

    WEB,http://www.fhwa.dot.gov/infrastructure/materialsgrp/cement.html

    WEB ,http://www.concrete.org/general/fE4-03.pdf

    WEB,http://architecture.arqhys.com/construction/properties-asphalt.html

    WEB,http://www.cement.org/basics/concretebasics_aggregate.asp

    Standard specification for portland cement (AASHTO M 85-89). 1986. AASHTO standard

    specification for transportation materials. Part I, Specifications. 14th ed.

    WEB, http://en.wikipedia.org/wiki/List_of_building_materials