connecting the world of machine tools...for EMO Hannover 2019 demonstration As a member of the OPC...
Transcript of connecting the world of machine tools...for EMO Hannover 2019 demonstration As a member of the OPC...
www.umati.info
connecting the world
of machine tools
An introduction
v6a per Jan 29th, 2019
Jan 29, 2019 umati | An introduction 2
What is umati?
umati enables machine tools and peripherals to
connect to customer-specific IT ecosystems, inside
or outside the production environment, via an open,
universal interface – easy, secure, and seamless.
umati‘s core feature is standardized semantics,
embedded in an information model based on the
open communication standard OPC UA.
umati supports specific extensions for manufacturers
and customers of machine tools.
umati‘s aim is to establish a worldwide standard for
the connectivity of machine tools.
There‘s no better connection than
that of a common language
‒ also for machine (tools).
Cloud …
umati ‒ universal machine tool interface
Machines
IT-Systems
OEM 1
MT 1
OES 1
OEM 1
MT 2
OES 2
OEM 2
MT 3
OES 3
OEM …
MT …
OES …
IN:OEM-/OES-spezifisch
OUT:OPC UA
umati
Cloud 1 Cloud 2
ERP MES … Storage
Firewall
On/off premise
Infrastructure
MT = Machine Tool
OEM = MT-manufacturer
OES = Supplier (MT controllers etc.)
ERP = Enterprise Ressource Planning (System)
MES = Manufacturing Execution System
Who is behind it?
umati is an initiative of VDW, the German Machine Tool Builders‘ Association
umati was created in the belief that
• exploiting data creates an added value for customers, thus leading to new, trendsetting business models for the sector
• open interfaces are the basic requirement to exchange data between machines and IT systems
• the specification of open interfaces must be undertaken by the machine tool industry itself, to cover the specific needs of its customers
• this is no field for competition, neither results it in any advantage in the market, but requires collaboration to use resources more efficiently
Up to now…
10 machine tools manufacturers joined to create the standard
5 controller suppliers support implementation and realization
1 research institute supports the activities
➔ The initiative is open for interested participants from all over the world!
Supported by
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Architecture
OPC UA server
Transformation engine
Data clients
Access Management
OPC UA name space
umati Companion Specification MT manufacturer specific
OES-/controller specific MT manufacturer specific
Data Sources (CNC, PLC, HMI, …)
with different proprietary interfaces and protocols
Machine tool
umati
Applications
Target app
with native OPC UA client
Cloud/platform/target app
without OPC UA client
Gateway
OPC UA client OPC UA client
2
3
5
1
4
4
1
Data Sources, Data Clients: A machine tool (MT) comprises several
data sources (CNC, PLC, HMI, …). For each of these data sources
protocols, a specific data client is require to connect to the existing
interface
2Transformation engine: Data acquired from the machine needs to
be mapped or tranformed (logically, mathematically) to the
standardized targed semantics
3OPC UA-server: Communication „to the outside world“ is enabled
through the standardized semantics and unified information model
specified in the umati OPC UA Companion Specification
4Manufacturer-specific or customer specific extensions: ensure
the openness and flexiblity required to include not (yet) standardized
parameters and interfaces
5 Application Layer: OPC UA clients enable unified access to data to
create added value
(2), (3) an (4) are supposed to be directly integrated into
future versions of machine tools controllers
Parameter definition by use cases (follows OPC UA best practice):➢ Fast overview if production is running
➢ Overview of the machining job
➢ Follow progress of the machining program and machine status
➢ Error statistics
➢ Overview of functional mode over time
Further progress: 100+ parameters, 20+ use cases as input into OPC UA information modeling procedure
Overall top level parameter clusters for OPC UA Companion Specification
➢ Machine information
➢ Machine status / operational status
➢ Counters (working hours, workpieces, …)
➢ Job information
➢ Energy information
➢ Tools
➢ Workpieces
➢ Storage systems (tools, workpieces, pallets, …)
What is the object of standardization?
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First Demonstration at
AMB Stuttgart Trade Show (2018/09/18-22) ‒ I
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First Demonstration at
AMB Stuttgart Trade Show (2018/09/18-22) ‒ II
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First Demonstration at
AMB Stuttgart Trade Show (2018/09/18-22) ‒ III
Live data acquired during the trade show: on-line for 5 days without interruption!
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AMB Impressionen
First Demonstration at
AMB Stuttgart Trade Show (2018/09/18-22) ‒ IV
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AMB Impression
First Demonstration at
AMB Stuttgart Trade Show (2018/09/18-22) ‒ V
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AMB Impression
#umati
First Demonstration at
AMB Stuttgart Trade Show (2018/09/18-22) ‒ VI
umati simplifies and reduces the effort to connect machine tools to customer-specific IT systems landscapes
Human resources get disburdened, projects can be realized faster, cost is reduced
umati is established as an open, free-to-use standard based on OPC UA
No specific licensing is required to use the standardized semantics provided by the umati OPC UA Companion Specification to configure an OPC UA servers within one‘s own product
Licensing will be required if software components specifically developed for umati are to be used
Utilizing the brand „umati“ will be tied to certification and qualification of the implemented interface, additional charges may apply
How can I benefit from using umati
‒ and what does it cost?
Bildquelle: Fotolia_55123032_M_SergeyNivens
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A small, closed group currently is working on
developing the concept and first semantics. This
requires a lot of commitment, time-consuming
negotiations and high personal trust
A Joint Working Group (JWG) under the roof of the
OPC Foundation will be established. The aim is to
create and publish an OPC UA Companion
Specification
The JWG will initiate a review process, which is
open for participation by any interested party*
The review process is to be completed to the
greatest possible extent until EMO Hannover 2019
trade show
How Can I Participate? (1)
Bildquelle: Fotolia_54769043_alphaspirit_L May change without notice! Work in Progress!
*) Restrictions may apply, e.g., being a member of OPC Foundation
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An extended demonstration will be shown at EMO
Hannover 2019 trade show
➢ based on a design freeze of the OPC UA companion
specification
➢ interested companies can participate
Possibly first products may be available after EMO,
if the standardization works have made enough
progress
After publication of the OPC UA Companion
Specification, the interface specification is free to
use within one‘s own products
How Can I Participate? (2)
Bildquelle: Fotolia_54769043_alphaspirit_L May change without notice! Work in Progress!
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Nov 2018: Installation of the OPC Foundation Joint Working Group (JWG)
→ Call for participation
Jan. 2019: Finalized draft of the OPC UA information model
First draft of OPC UA Companion Specification
(“Release Candidate Proposal”)
Feb. 2019: Kick-off meeting JWG (22.2.2019)
Publication of the OPC UA Companion Specification Draft Release
candidate
Alignment with international standards
Integration of the transformation engine in close collaboration
with controller suppliers
Sep 2019: EMO Hannover trade show
Demonstration of the then-available state of work through
machine tool builders, controller suppliers and software providers
Beginning 2020: First products accor. To final OPC UA Companion Specification
Thereafter: Continuous extension and improvement of the OPC UA Companion
Specification and other umati features
Moving On…
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Swiss companies involved from the beginning
Frequent information of the European Machine Tool Industries via
Cecimo as the rooftop association
Frequent information exchange on association level with China, Japan,
Korea, Taiwan, USA, etc.
Jimtof 2018: Mitsubishi Electric, Citizen Machinery joined; Okuma,
Makino interested; Exchange with Chinese players
Cooperation with ProdNET and EUMABOIS
Since 01.2019: B&R Automation joined
Global participation will be possible as soon as the OPC UA Companion
Specification draft release candidate is published for comments
Broad international participation is foreseen
for EMO Hannover 2019 demonstration
As a member of the OPC Foundation,
VDW is part of the OPC UA community
umati goes global
Bildquelle: Fotolia 16413956 ag visuell
Global dissemination and application of umati
requires worldwide acceptance and collaboration.
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High Interest
Core Group (Machine Builders)
CHIRON
DMG MORI
EMAG
HELLER
GF Machining Solutions
GROB
LIEBHERR-VERZAHNTECHNIK
PFIFFNER (FFG Group)
TRUMPF
UNITED GRINDING GROUP AG
Controls Suppliers
B & R
BECKHOFF
Bosch Rexroth
HEIDENHAIN
FANUC
Mitsubishi Electric
SIEMENS
Machine Builders
Citizen*
Doosan*
EMCO*
Fives Landis*
Index
Hermle
Kapp
Makino*
OKUMA*
Profiroll
Röders*
A. Schütte
SLM Solutions*
Vollmer-Werke
Software
Athena*
CNC Data*
IGH Infotec AG
inray Industrie Software
Endusers and others
Balluff*
Boers & Co FineMetalworking Group*
HAWE Hydraulik*
Oerlikon Burmag
Schunk Kohlenstofftechnik*
THK*
Volkswagen*
A large number of companies is already supporting the work of umati
or have expressed their interest in joining the initiative…and the number keeps growing!
*) expressed interest or pre-registered for participation
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umati EMO Connectivity Scheme
MESDash-
board
ERP
Testserver
Testclient
Data Hub
(Storage + Access)
„Added Value
Suppliers“
Machine Tool
Connection Partners
…and many
more…
…and many
more…
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Pre-requisites for Getting Connected @ EMO
© Siemens
„Added Value Service“
with OPC UA Client
Data Hub
m:n-Connection (VPN-Tunnel, https etc.)
OPC UA Client
Storage
OPC UA Server
Machine tool with OPC UA server
and EMO specifications (available ~April 2019)
1:1-Connection (VPN-Tunnel, https etc.)
access information
will be provided!
VDMA |
OPC UA CS under development
Awareness existent
OPC UA CS Release (Candidate)
VDMA represents the broad manufacturer industry
VDMA has more than 3200 member companies
Jan 29, 2019Page 20 |umati | An introduction
» Agricultural Machinery
» Air Conditioning and Ventilation
» Air Pollution Control
» Air-handling Technology
» Building Control and
Management
» Cleaning Systems
» Compressors, Compressed Air
and Vacuum Technology
» Construction Equipment and
Building Material Machines
» Drying Technology
» Electrical Automation
» Electronics, Micro and Nano
Technologies
» Engine Systems for Power and
Heat Generation
» Engines and Systems
» Fire Fighting Equipment
» Fluid Power
» Food Processing Machinery and
Packaging Machinery
» Foundry Machinery
» Gas Welding
» Hydro Power
» Integrated Assembly Solutions
» Large Industrial Plant
Manufacturing
» Lifts and Escalators
» Machine Tools and
Manufacturing Systems
» Machine Vision
» Materials Handling and
Intralogistics
» Measuring and Testing
Technology
» Metallurgy
» Micro Technologies
» Mining
» Plastics and Rubber Machinery
» Power Systems
» Power Transmission
Engineering
» Precision Tools
» Printing and Paper Technology
» Process Plant and Equipment
» Productronic
» Pumps + Systems
» Refrigeration and Heat Pump
Technology
» Robotics
» Robotics + Automation
» Security Systems
» Software and Digitization
» Surface Treatment Technology
» Textile Care, Fabric and Leather
Technology
» Textile Machinery
» Thermal Process Industry
» Thermal Turbines and Power
Plants
» Valves
» Waste Treatment and Recycling
» Wind Energy
» Woodworking Machinery
| Forum Industrie 4.0 | Andreas Faath page 21 | 2018-06-15VDMA |
External Topics
Education Programm for employees
• Basic OPC UA training
• Training process OPC UA CS
• Education videos External Committees and
Coordination
Member support
• Information material
• Fairs
• Presentations
• Events
• DemonstratorsIBVRobotik KuG
Antrieb
VDW
Metal
lurgyHolzMining
PuS
KT
Publications
• OPC UA CS for Industry („Type A“ CS)
• Specification 40000 „How to write an OPC UA CS“
OPC UA as an holistic approach inside the VDMA
VDW / umati is part of it!VDMA
Working Groups
• Coordination
• Quality assurance
• Coherence assurance
IBV
IAS
Robotic KuG
MuP
Drives
VDW
Metal
lurgyWoodMining
PuS
KT
Industry advisory council
• Industry representatives
• Identification of needs
• Influences the OPC UA activities
Central
Coordination
of OPC UA
umati | An introduction 21Jan 29, 2019
If you are interested in
Getting involved in the OPC Joint Working Group
Taking part in the EMO Hannover demonstration
please register by emailing to [email protected]
Want to be part of it?
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