CONDITION ASSESSMENT OF THE CENTRAL INTERTIE PIPELINE - Moulton Niguel Water … · 2017. 5....

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CONDITION ASSESSMENT OF THE CENTRAL INTERTIE PIPELINE Engineering & Operations Board Meeting February 16, 2016 1

Transcript of CONDITION ASSESSMENT OF THE CENTRAL INTERTIE PIPELINE - Moulton Niguel Water … · 2017. 5....

  • CONDITION ASSESSMENTOF THE

    CENTRAL INTERTIE PIPELINEEngineering & Operations Board Meeting

    February 16, 2016

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  • PROJECT FACILITY

    CIP- Central Intertie Pipeline

    54-inch cement mortar lined and coated welded steel pipeline

    Constructed throughout 1990s (4 contracts)

    2

    OSO PARKWAY

    INTERSTATE 5

    ANTONIO PKWY

    MARGUERITE PKWY

    CIP

  • PROJECT HISTORY

    Previous Studies:

    2012 CH2M Hill Corrosion Assessment

    2014 Current Interruption Study

    Evaluation of available technologies

    Current Study: 2015/2016 Magnetic Flux Leakage (MFL) Condition Assessment

    Why MFL?

    3

  • GOALS, SCOPE & CHALLENGES

    Goals True condition assessment Strategic repairs Establish “baseline”

    Scope Dewatering Appurtenance removal Pipe ovality inspection MFL inspection Engineering analyses Welded steel patch repairs Commissioning CIP

    Challenges

    4

  • SAFETY PRECAUTIONS

    5

  • PIPELINE PREPARATION: APPURTENANCE REMOVAL

    6

  • MFL TOOL BUILD

  • MFL INSPECTION

  • MFL DATA ANALYSIS

    Raw Data (Location)

    Trace Plot (Depth)

    Contour Plot (Area)

    Grout Plug

    Girth Weld

    Spiral Weld

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  • VISIBLE DEFECTS

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  • MARKING DEFECTS AND REMOVING MORTAR

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  • ULTRASONIC THICKNESS TESTING

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  • WELDED STEEL PATCH REPAIR

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  • RESULTS AND CONCLUSIONS

    Multiple engineering analyses performed

    A number of “anomalies” identified

    31 repairs (i.e. steel patches) performed

    Worthwhile investment in critical District asset

    Uncertainty has been eliminated

    True 2015 “baseline” has been established

    Despite repairs, action is still required Repairs to pipeline appurtenances

    Installation of active cathodic protection (CP) system

    Establishment of future assessment schedule for CIP

    Evaluation of CP program for other District assets

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  • BAKER WATER TREATMENT PLANTPROJECT UPDATE

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    February 16, 2016

  • BAKER WATER TREATMENT PLANT PROJECT

    ▪ Capacity 43.5 cfs (28.1 mgd)

    ▪ IRWD acts as lead agency

    ▪ Raw Water through Baker Pipeline

    ▪ Independent of Diemer WTP

    ▪ Alternative Source includes Irvine Lake Water

    ▪ Two Project Components:

    ▪ Baker Plant

    ▪ Raw Water Conveyance

    ▪ Construction in progress

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    Diemer

    Plant

    Santiago

    Lateral

    Lower

    Feeder

    AMP

    Baker

    Pipeline

    Baker

    Plant Site

    Lake

    Mathews

    2

  • Baker WTP Chlorine Dioxide System

    Forebay

    Feedwater Pump Station

    Treatment Building

    Membrane and UV Process

    Chemical Building

    Dewatering Building

    Disposal Equalization Basin

    Backwash Treatment System

    Product Water Pump Station

    Electrical / Power / Utilities 3

    Major Project Components

    RWCF– Flow Control Facility

    – Raw Water Pump Station

    – TCWD Pump Station

    – OC-33 Meter Replacement

    – Pipeline Tie-ins

  • Project Overview – thru Dec 2015

    Project Info:Contractor:

    Contract Duration:

    Notice of Award:

    Notice to Proceed:

    Revised Contract Completion:

    Original Contract Amount:

    Approved Change Orders:

    Revised Contract Amount:

    Invoiced to Date:

    Percent to Date:

    WTPPCL Construction

    820 days

    Jan 6, 2014

    Feb 5, 2014

    Apr 8, 2016

    $77,520,613

    $198,063

    $77,718,676

    $61,799,824

    79.5%

    RWCFPacific Hydrotech

    455 days

    Jan 6, 2014

    Jan 22, 2014

    Apr 6, 2016

    $4,995,744

    $195,024

    $5,190,768

    $4,886,052

    94.1%

  • $57.86M

    $0 M

    $10 M

    $20 M

    $30 M

    $40 M

    $50 M

    $60 M

    $70 M

    $80 M

    Jan-14 Apr-14 Jul-14 Oct-14 Jan-15 Apr-15 Jul-15 Oct-15 Jan-16 Apr-16

    Baker Water Treatment PlantPCL Construction Cost

    PCL Projected Cash Flow Actual

    PCL Cumulative Expenditures

    $62 M

    3 mth

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    DN Tanks coring pipe penetrations

    Advancing PWPS and discharge pipe

    Advancing main process areas: Forebay, Treatment, CT Basin, Chemical Storage, Dewatering

    Advancing Flow Control Facility and TCWD PS

    Product Water Pump Station

    Chemical Building

    Flow Control Facility

    Trabuco Canyon Pump Station

    MF Feed PS and Forebay

    Treatment Building

    Dewatering, CT Basin & Thickeners

    2 MG

    16 MG

    SITE OVERVIEW

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    TCWD PUMP INSTALLATION

  • 8

    TCWD PUMP STATION

  • 9

    MF FEED PUMP STATION AND FOREBAY

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    MF FEED PUMP STATION

  • 11

    TREATMENT BUILDING

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    TREATMENT BUILDING – INTERIOR

  • 13

    TREATMENT BLDG. – MEMBRANE RACKS

  • 14

    PRODUCT WATER PUMP STATION

  • 15

    PWPS – GENERATOR BUILDING

  • 16

    CHEMICAL BUILDING

  • 17

    DEWATERING BLDG. AND TRUCK LOADING AREA

  • 18

    AERIAL – FLOWN OCTOBER 2015

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    Questions?

  • PLANT 3A CREEK MITIGATION PLAN

    February 16, 2016

  • 3A WASTEWATER TREATMENT PLANT

    Secondary and advance treatment capacity

    Constructed in 1986

    Capacity owned by MNWD and SMWD

    To O

    so P

    arkw

    ay

    To C

    row

    n V

    alle

    y P

    arkw

    ayLa Paz Creek

  • ISSUE

    La Paz Creek Flooding of Plant 3A

    Historical

    Recent – September 2015

  • FLOOD EXTENTS

    Text text

    Location

  • PROTECTION PLAN

    Short term

    Long term permanent solution

  • SHORT TERM

    California Fish and Wildlife permit

    Caltrans permit

    Potentially clear the creek – 5 year obligation to mitigate

    Cost : up to $200,000 for 5 years

  • PERMANENT SOLUTION

    Assess flooding extents

    Identify best permanent solution

    Seek grant funding such as FEMA

  • UPCOMING ACTIONS

    Continue to work with permitting agencies on short term solution

    If vegetation removal limits agreed upon by California Fish and Wildlife, hire removal firm and monitors

    Initiate evaluation of permanent solution