Condition assessment of Surge Arrester S.K.Mishra A.G.M O ... 2013 Presentations/Day-2 at PMI... ·...

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Condition assessment of Surge Arrester S.K.Mishra A.G.M O&M Consultancy Wing NTPC

Transcript of Condition assessment of Surge Arrester S.K.Mishra A.G.M O ... 2013 Presentations/Day-2 at PMI... ·...

Condition assessment of

Surge Arrester

S.K.Mishra

A.G.M O&M

Consultancy Wing NTPC

Objective

Analysis of present Monitoring technique.

Evaluation of technologies

IR Thermography

Resistive leakage current

Insulation resistance

C-tan delta

When to replace (Ageing factor)

LIGHTENING

ARRESTER

CROSS

SECTON VIEW

MO element

Sealing

gasket

Cross section of LA

Surge Arrester Cross section

Technologies

Surge counters

Online leakage current Monitoring LCM

IR Thermography

C- Tan Delta Monitoring

Insulation resistance

IDENTIFICATION OFTEHNOLOGY MATRIX

DESIGN FACTOR TECHNIQUE

TEMPERATURE THERMOGRAPHY

RESISTANCE TAN DELTA

DIELECTRIC CAPACITANCE

DIELECTRIC LOSS TAN DELTA

TOTAL LOSS RESISTIVE CURRENT

SURGE COUNTERS OPERATES :-

IMPULSE CURRENT ABOVE AMPLITUDE.

IMPULSE CURRENT DURATION

DISADVANTAGE :-

NEGLECT SHORT IMPULSE <50 ms.

NO SPECIFIC INFORMATION ABOUT THE CONDITION

OF THE ARRESTER.

HEALTHINESS OF MONITOR ?

Third harmonic current monitoring with

compensation : IEC-99-5

Principle :-Non-linear property of Metal Oxide generate

third harmonic current .

DISADVANTAGE :

Manufacturer in India do not specify design safe value.

presence of third harmonic in system.

Wide variation in Temperature .

Wide Voltage variation.

Require expertise for analysis of data.

Trend of leak current

1

10

100

1000

10000

1 2 3 4 5 6 7 8 9 10 11 12 13 14

time

leak c

urre

nt

in m

icro

am

p

Series1

Series2

Series3

Series4

Series5

LA LEAKAGE CURRENT GT -1 R phase

0

50

100

150

200

250

300

350

400

Ju

n-0

8

Ju

l-0

8

Au

g-0

8

Se

p-0

8

Oct-

08

No

v-0

8

De

c-0

8

Ja

n-0

9

Fe

b-0

9

Ma

r-0

9

Ap

r-0

9

Ma

y-0

9

Ju

n-0

9

Ju

l-0

9

Au

g-0

9

TIME

MIC

RO

A

LCM : Leakage Current monitoring

THERMAL IMAGING

INSTRUMENT USED : THERMOVISION CAMERA

METHODOLOGY:-

Thermal image of each LA taken from a close distance and

stored in computer. Delta temperature is analysed.

Max temperature span is 10 to 20 c.

Images are taken when ambient temperature is stabilised (night

time )& Calm weather with less humidity.

THERMAL IMAGE OF HEALTHY STACK

Temperature

distribution is

uniform

UNIFORM

TEMPERATURE

GRADIENT.

GRADIENT LESS THAN 6

C.

TOP STACK

COMPARATIVELY MORE

HOT

THERMAL IMAGE OF DEFECTIVE LA.

CASE STUDY :1 DADRI-MANDULA1 -Y- PH

DELTA

> 8 C

400 KV LINE LA TOP STACK

Max

78.4

Max

78.4

Max

49.6

Max

49.6

Diff. 14

Max.

28.7

BALLABHGURH -1 LINE LA -Y- PH

*>70.0°C

*<-20.0°C

-20.0

-10.0

0.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

CAPACITANCE AND TAN DELTA

PARAMETER INDICATION

CAPACITANCE PHYSICAL

INTEGRITY.

TAN DELTA RESISTIVE LOSS,

CONTAMINATION.

DEL-TANDELTA AGEING

METHODOLOGY : BENCH MARKING

CLASSIFICATION OF EXISITING LA

TESTING OF OLD LA STACKS FOR TAN DELTA, C AND IR

VALUE.

TESTING OF NEW LA FOR TAN DELTA ,C AND IR VALUE.

TESTING OF INSTALLED LA PERIODICALLY AND

TRENDING .

BENCH MARKING C,TANDELTA, IR VALUE FOR

DIFFERENT TYPE .

TEST RESULTS : TAN DELTA VALUE 220 KV -

Make OLD AND NEW

NEW OLD

DEFECTIVE

NEW

DEFECTIVE

GT-3-Y- PH BOTTOM

STACK

CAPACITANCE VALUE OF 220 KV -

Make LA OLD AND NEW

NEW

OLD

DEFECTIVE NEW

DEFECTIVE GT-3-Y-PH BOTTOM

STACK

IR VALUE OF 220 KV Make LA OLD AND

NEW

OLD

NEW

DEFECTIVE

DEFECTIVE

NEW

400 KV make : TAN DELTA OLD AND NEW.

CASE STUDY -2-

OLD

NEW

400 KV : IR VALUE OLD AND NEW

CASE

NEW

OLD

ANALYSIS OF TEST RESULT

LA WITH TEMPERATURE GRADIENT OF MORE

THAN 8 C ARE ABNORMAL.

STACK WITH HIGH TEMP SHOWS VERY HIGH TAN

DELTA VALUE AND HIGH CAPACITANCE VALUE .

STACKS WITH HIGH “C” AND “TAN DELTA” HAVE

SHOWN LOW IR.

TEST RESULTS COMPLIMENTING EACH OTHER

C0-Relation Max temp and resistive

Leakage Current

37

38

39

40

41

42

43

1 3 5 7 9 111315171921

0

200

400

600

800

1000

Max

Temperature

leakage

current

INTERNAL INSPECTION

Dismantled LA 400

kv WSI

Internal Parts

ELPRO 220 KV LA GT3 -Y- PH BOTTOM STACK

ELPRO -GT-3 -Y- PHASE BOTTOM

STACK WATER MARK

ELPRO MAKE 220 KV GT-3- -Y- PHASE

BOTTOM STACK

SURFACE

DISCHARGE

MARK ON

ELEMENTS

IDENTICAL TO

PARTIAL

DISCHARGE

WSI 400 KV MANDULA -Y-

PHASE TOP STACK

HEALTHY LA DEFECTIVE LA

WSI MAKE 400 KV MANDULA -Y- PH

TOP STACK

HEALTHY

ELEMENT DEFECTIVE

ELEMENT

BENCHMARKING OF TEST RESULT

: Make-1 220 KV CLASS

TAN DELTA : 3 TO 5 %

CAPACITANCE MAX 115 PF

IR VALUE > 20000 M OHM (CLEAN )

THERMAL IMAGING DELTA t =<6C

Make-2 400 KV CLASS

TAN DELTA 10 TO 15%

CAPACITANCE 130 PF

IR VALUE >20000 M OHM

THERMAL IMAGING DELTA t=<8 C

Replacement Criteria

Online Monitoring

Decision Tree Off Line TechnologyThermography Schedule 2 year

Not OK

OK

Online Leakage Current( 3 month)

(R-1 month )

>120 H

>500 HH

Thermography (4

month)

T max

Delta T max

>3 c H

>5 c HH

Capacitance

Tan Delta

Insulation resistance

Caunter Red Zone after

cleaning

C>120 pf

TanDelta>10%

IR<20000

Arrester OK

Not Ok

Replace

Revise Schedule

Under

Observation

OK

Master Schedule

not

ok

ok

•Resistive leakage current and IR thermography

are complimenting technology .

•Insulation Resistance or C-Tan delta test can be

used for replacement decision.

•Contamination of middle stack may not give

sufficient indication related to degradation in

either technology.

•Sudden rise in resistive leakage current indicate

water contamination.

• Arresters should be periodically tested for

IR or C-Tandelta value off line.

•A single threshold value of 500 micro amp

will not fit all arresters.

•There is no normal aging of arresters.

Hence time based replacement criteria is

not relevant.

Conclusion

•Most of the failures are due to water ingress into

stacks hence there is risk of sudden death. This can be

eliminated by proper timing of measurement.

•For arresters close to Power Transformers where

failure tolerance is zero thresholds limit should be

fixed based on analysis of the population. A 3 sigma

upper value of 200 micro amp for Indian Make is

more appropriate

Conclusion

Thank you

S .K.Mishra A G M Consultancy

[email protected]