CONCRETE STRESSING PRODUCTS · 5 Post-Tensioning Components The SURE-LOCK® anchors, Posi-Lock PLUS...

CONCRETE STRESSING PRODUCTS

PHI200 EN

2 www.precision-hayes.com

Precision-Hayes International

The industry standard for concrete construction products and solutions.

About Us

Formed through a series of industry consolidations, Precision-Hayes

International brings 70+ years of experience and expertise from leading

brands and businesses.

Products

We off er an unsurpassed range of post-tensioning anchorage and barrier

products, as well as a complete line of post-tensioning tools, plant

production equipment and pre-tensioning components.

Precision-Hayes International’s branded products are among the most

recognized names in the industry and include SURE-LOCK®, Posi-Lock,

PocketShear®, and GRABB-IT®.

Quality

Our products are tested to the most exacting standards to guarantee

the quality, performance and overall value our customers expect. We

are ISO 9001 certifi ed and, where required, our products comply with

industry quality standards including Post-Tensioning Institute (PTI) and

International Code Council (ICC).

Capabilities

The majority of our products are designed and produced in-house at our

two Texas facilities where we have a dedicated engineering team, metal

fabrication and plastic injection capabilities, heat-treat furnaces and a

quality control lab.

Global Reach

Precision-Hayes International has the unique ability to leverage the

global footprint and experience of our parent company, Actuant, to

better serve customers around the world. Currently, our products are

sold in around 50 countries and are used primarily in the Construction,

Mining and Oil & Gas industries.

Common Applications

Our products, tools and equipment are used in a number of applications

including slab-on ground, elevated slab, precast bridges and structures,

and underground mines.

3

CATEGORY PRODUCT TYPE AND FUNCTION PAGE

Post-Tensioning Components Products Brief 4-5

SURE-LOCK® Chucks and Wedges 6-7

SURE-LOCK® Anchors 8

Pocket Formers and Accessories 9

Nail-less Systems 10-11

Posi-Lock PLUS Encapsulated Anchor System 12-13

Posi-Lock PLUS10 Encapsulated Anchor System 14-15

Barrier Cable Products Brief 16

GRABB-IT® Rail 17

GRABB-IT® Barrier Cable Products 18-19

Pre-Tensioning Components Brief 20-21

Pre-Tensioning Components SURE-LOCK® Pre-Tensioning Components 22-23

Tools and Accessories Brief 24

Jack and Pump Systems 25

Stressing Jacks 26-27

ZU4 Stressing Pumps 28

PE55 Stressing Pumps 29

PocketShear® 30-31

PLASMA Cutting System 32

Utility Shear 33

Installation Tools and Accessories 34-35

Plant Production Equipment Brief 36

Extrusion Line 37

Cutting Line 38

Specialty Equipment 39

Post-Tensioning

Components

Barrier Cable

Products

Plant Production

Equipment

Tools and

Accessories

Index

NOTE:

• All H numbers are item numbers and should be used for ordering

• All other numbers are legacy numbers for reference only

• All information in this catalog can be changed due to improvements without prior notice

• Certifi cations and other product information is available online: www.precision-hayes.com


Post-Tensioning Components

Precision-Hayes International off ers the widest

selection of post-tensioning components, with

over 400 types of wedges alone. Many of our

components feature patented designs and our

trademarks, which include SURE-LOCK® and

Posi-Lock PLUS, are industry recognized. Our

portfolio consists of SURE-LOCK® chucks,

wedges and anchors; pocket formers and

plastic accessories; nail-less systems and the

Posi-Lock PLUS encapsulated anchor systems.

Precision-Hayes International embraces

continuous improvement, investing time and

resources to advance our capabilities. Recently

we completed a 20,000 ft2 addition to our Dallas

facility which included new CNC machinery and

expanded internal heat treat capabilities, solidifying

the site as a world class wedge center.

The heat treat process is the critical piece of

wedge manufacturing. Our expanded in-house

capabilities allow us to ensure the highest standard

of quality and continue to optimize our wedges for

best performance. Precision-Hayes International

is proud to be a supplier of top quality products to

the industries we serve.

We off er the widest selection of wedge designs

in the industry with diff erent coatings, sizes and

thread designs available, including:

• Two-part and three-part confi gurations

• Varying sizes, including the standard 0.5" and

0.6" sizes

• Application specifi c designs for lifting, bridges

and mining

• Customer specifi c wedge designs

• Custom solutions also available

5

Post-Tensioning Components

The SURE-LOCK® anchors, Posi-Lock PLUS and

Posi-Lock PLUS10 encapsulated anchor systems from

Precision-Hayes International are recognized by the

industry as leading brands.

The SURE-LOCK® and SURE-LOCK® II cast anchors

are used in unbonded post-tensioning applications.

They can also be used in other bare anchor mono-

strand applications such as barrier cable installations.

SURE-LOCK® is the industry standard and has been

serving the industry since 1994 with a proven track

record of success.

Posi-Lock PLUS and Posi-Lock PLUS10 encapsulated

anchor systems are market leaders for structural

applications requiring corrosion protection. These

systems feature an encapsulated SURE-LOCK® anchor

and are designed to provide superior performance

while maximizing installation ease for our customers.

The Posi-Lock PLUS10 delivers enhanced sealing

capability to protect against water intrusion. This

advanced sealing technology has been tested and

certifi ed to 10 psi (several times higher than the PTI

and ACI requirements for concrete buildings) ensuring

optimal system performance. The Posi-Lock PLUS10

also features a unique, active seal-lock for redundant

sealing and provides a mechanical joint between the

anchor tube and tendon sheath.

The strand is coated in grease

and covered with sheathing to

protect from corrosion while

maintaining the ability to move

independently of that sheathing.

Integrated seal between tube

and sheathing ensures corrosion

protection without the need for

additional parts or labor.

Our patented 1 piece

encapsulated design ensures

superior corrosion protection,

reduces labor and provides a

rigid, perpendicular connection

for code compliance.

SURE-LOCK® wedges provide

the reliability you expect from

Precision-Hayes International.

A grease cap is installed after

tendon fi nishing is complete.

It is fi lled with grease to off er

additional protection to the

anchorage zone.


F250SL2

F375SL2

F437SL2

F500SL21.2-1.2

F500SL2-1.3

F600SL2

8

8

24-27

H008282*H008254*H008259*H008270*H008284*H008292*

Trusted and Recognized

(in)

Model

Number

▼ SURE-LOCK® Wedges and Chuck Bodies

SURE-LOCK® Chucks and Wedges

SURE-LOCK® Anchors

Industry trusted SURE-

LOCK® and SURE-LOCK® II

Anchors are available.

Jack and Pump Systems


include your choice of

Stressing Jack, either a ZU4

or PE55 Stressing Pump,

hose, gauge and fi tting.

Anchor Heads

Machined anchor heads

are available in customer

specified sizes and

hole patterns.

Page:

Pages:

Item

Number

SURE-LOCK Wedges• We off er a full range of wedges

• All wedges are heat-treated and come with proper certifi cations

Other common types of wedges we produce:

pulling wedges, cable-stay wedges, bridge wedges

SURE-LOCK Chucks• Chuck bodies can be ordered separately or in sets

with wedges

• Chuck sets and splice chucks come standard with 2-part wedges without rings unless otherwise specifi ed

• Proper certifi cations are shipped with the chucks

• Splice chucks: safely connect two sections of strand

• RCB chucks: used for "In-Pocket" stressing

Strand Size

2-Part Wedge

Custom Solutions Available

0.25

0.375

0.4375

0.50

0.50

0.60

7

F250SL2R

F375SL2R

F437SL2R

F500SL2R

–

F600SL2R

–

F375SL3R

F437SL3R

F500SL3R

–

F600SL3R

F8B

F8B

F8B

F8B

F8B

F13B

FRCB

FRCB

FRCB

FRCB

FRCB

–

H008189H008191H008213H008232

H008279H008255H008260H008275–

H008295

–

H008257H008261H008277–

H008315

H008194H008194H008194H008194H008194H008230

H008204H008204H008204H008204H008204–

H008619H008186H008190H008622H008202H008203H008223H008224

Strand Sizes:

0.25 to 0.60 inchWedge Types:

2-part and 3-partCoating Type:

Unplated

Strand Size

(in)

Description Weight

(lbs)

▼ Chuck and Wedge Sets

(in)

Model

Number

Model

Number

Model

Number

Model

Number

Strand Size

(in)

Description Weight

(lbs)

▼ Splice Chucks

ItemNumber

SURE-LOCK

®-

Chucks and Wedges

F5250 Chuck set, includes F250SL2 & F8B



F5500 Chuck set, includes F500SL2-1.3 & F8B

F5500R2 Chuck set, includes F500SL2R & F8B




F6375 Splice chuck

F6437 Splice chuck

F6500 Splice chuck

F6600 Splice chuck

0.25

0.375

0.4375

0.50

0.50

0.60

SURE-LOCK® Chucks and Wedges

▼ Splice chuck components

Item

Number

Item

Number

Item

Number

Item

Number

ItemNumber

Strand Size

3-Part Wedge w/Ring Chuck Body RCB Chuck Body2-Part Wedge w/Ring

0.375

0.4375

0.50

0.60

3.5

3.5

3.5

3.5

1.0

2.0

2.0

2.0

2.0

2.0

2.1

2.1

0.25

0.375

0.4375

0.50

0.50

0.50

0.60

0.60


H005781H006720H006718

DA B C

A

C

D

B

1.00

1.12

1.00

1.30

1.60

1.20

SURE-LOCK® Anchors

Strand Sizes:

0.50 and 0.60 inchCoating Type:

Unplated

Trusted and Recognized

Anchorage Description ItemNumber

Dimensions (in)Strand Size

(in)

▼ SELECTION CHART

SURE-LOCK and SURE-LOCK II Anchors• The industry standard for unbonded monostrand castings

• Patented, proven designs for slab-on-ground applications

• Made in USA

• Compliance with prevailing business codes per ICC-ES report ESR-2381

• Compliance with Los Angeles city requirements per report RR 24938

Anchor Heads

Machined anchor heads

are available in customer

specified sizes and

hole patterns.

F5CA Classic, Standard

F6CA Classic, Standard

F5TCA Lighter, Slimmer

SURE-LOCK®

SURE-LOCK® II

Compatible Wedges

When determining what

wedge to use in an

accompanying SURE-LOCK®

Anchor, wedge length and

diameter play a critical role.

SURE-LOCK® F5CA

SURE-LOCK® F6CA

SURE-LOCK® II F5TCA

0.50

0.60

0.50

Compatible Wedges for Sure-Lock® Anchors

Anchorage Max Strand

Size(in)

Max Wedge Length

(in)

Max Wedge

Diameter(in)

0.50

0.60

0.50

5.00

5.83

5.00

2.25

2.99

2.25

1.50

1.58

1.30

4.00

4.49

4.00

9

Pocket Formers and Accessories

Strand Sizes:

0.50 and 0.60 inchAnchorage Systems:

Bare, Encapsulated, Nail-less

0.50 H000403 1.5" - STANDARD X

0.50 H000405 2.0" - STANDARD X X

0.50 H000409 2.25" - STANDARD X X

0.50 H000412 30° - STANDARD X X

0.50 H000415 45° - STANDARD X X

0.50 H000418 0.5" - INTERMEDIATE X X

0.50 H000407 2.0" - NOSELESS X X

0.50 H000411 3.0" - NOSELESS X X

0.50 H010379 30° - NOSELESS X X

0.50 H010378 45° - NOSELESS X X

0.50 H000408 2.0" - SYMETRICAL X X X

0.50 H004946 2.0" - GROUT-LOCK (NO RING)* X X X

0.50 H005835 30° GROUT-LOCK (NO RING)* X X X

0.50 H005833 45° GROUT-LOCK (NO RING)* X X X

0.60 H000410 2.5" - STANDARD X X

0.60 H000419 30° - STANDARD X X

0.60 H000421 0.6" - INTERMEDIATE X X

0.6

0"

STA

ND

AR

D0.5

0"

STA

ND

AR

DN

OS

EL

ES

S

Item Description

Encap BareThreaded Anchor Nail-less System

Threaded Cap Nail-less System

Strand

Size

Item Number

(in)

Compatible Systems

Pocket Formers• Full range of Pocket Formers for Encapsulated,

Bare and Nail-less Systems

• Available for 0.50" and 0.60" strand

• Available in various lengths and angles including 90º, 30º and 45º

Intersectional Chairs

H000345 are available

for 0.50'' strand and are

multi-directional.

Options for Any System

* Grout-Lock Pocket Formers with a ring are also available. Contact us for more information.


12-13

9

Nail-less Systems

• Off ers unique installation technique

• Innovative nut design allows installation with metal or other thin form boards

• Available for both bare and encapsulated anchorages

• 2 eff ective solutions:

Posi-Lock PLUS

Encapsulated

Anchor System

The Posi-Lock PLUS

system provides an

eff ective solution to

protect all components

in the system.

Easier and Cleaner Installation

▼ Threaded Anchor Nail-less System

• Features a burn ring to protect the anchorage while using a plasma torch

• Available for either a threaded bare or encapsulated anchor

- H000336 0.50" Threaded Bare Anchor - H000449 0.50" Threaded Encap Anchor

▼ Threaded Cap Nail-less System

• Encapsulated joint provides added durability

• Features Triple-start threads for quicker and easier installation of nuts

• Available only for an encapsulated anchor with a threaded nose

- H000443 0.50" Threaded Cap Encap Anchor

Pocket Formers

The Pocket Formers are

used at the Stressing End.

• Available in 0.50" and 0.60"

• Available in various lengths

and angles

Pages:

Page:

Between caps and encaps, spindle is threaded.

Encap - spindle has special cap that threaded into a mini thread in the front; don't need special anchor.

11

H000336H000449H000458H000459H004946H000408H000411H010379H010490H010378H010489H010525

H000443H011126H000426H004946H005835H010490H005833H010489

H007601H000398H000400

①

⑤③

⑦

②

⑥

④

④

④

④⑧ ⑨

①

⑤

③

③

③⑦

②

⑥

④

⑧

10 11 12

Nail-less Systems

Description Description

Description

Reference Number

Reference Number

ItemNumber

ItemNumber

ItemNumber

▼ Threaded Anchor Nail-less System ▼ Threaded Cap Nail-less System

▼ Compatible Grease Caps

Strand Sizes:

0.50 inchPocket Former Size:

2 and 3 inchPocket Former Angles:

30° and 45°

Nail-less Systems

0.50" Threaded Bare Anchor

0.50" Threaded Enap Anchor

Spindle

Retaining Nut

2.0" Grout-Lock Noseless Pocket Former

2.0" Symmetrical Pocket Former

3.0" Noseless Pocket Former

30° Noseless Pocket Former

30° Washer

45° Noseless Pocket Former

45° Washer

45° Retaining Nut

0.50" Threaded Cap Encap Anchor

Triple-start Spindle

Triple-start Nut

2.0" Grout-Lock Noseless Pocket Former

30° Grout-Lock Noseless Pocket Former

30° Washer

45° Grout-Lock Noseless Pocket Former

45° Washer

Threaded Bare Anchor Grease Cap

Threaded Encap Anchor Grease Cap

Threaded Cap Encap Anchor Grease Cap

1

2

3

4

5

6

7

8

9

10

11

12

1

2

3

4

5

6

7

8

As their name implies, Nail-less Systems off er users the ability

to install and use both bare and encapsulated anchorages

without the need for nails. These systems are a great solution

for anyone who wants precision tensioning and/or a clean, bare

fi nish to their slabs.

These systems are more durable and harder to knock out of alignment

from busy workers bumping into or stepping on them. After form removal

there is also no nail exposure. This means users don't need to spend

valuable time cutting or hammering nail heads, and that no unsightly rust

or corrosion will develop on the slab.


6-7

9• Void Displacement Sleeves are for Intermediate End

and Splice Tube Assembly only. It eliminates the need

for additional taping or PT Coating applications in

the fi eld

• Unique molding process increases strength in the

nail hole area, reducing potential leakage

• One piece anchor design eliminates assembly in

the fabrication process

Posi-Lock PLUS Encapsulated Anchor SystemHigh Quality, Durability and Reliability

Fixed End

Item Description ItemNumber

(0.50"

Strand)

ItemNumber

(0.60"

Strand)

Push Cap

(Yellow with

Grease)

H000396 H000376*

Anchor H000436 H005184

* 0.60" Fixed End Push Cap is white, not yellow

Note: The wedges are sold separately.

Note: For 0.60" Intermediate, please contact us.

Intermediate


(0.50"

Strand)

Intermediate Assembly

(Includes all parts)H000438

Intermediate Anchor H000437

Spindle Assembly H000431

Sleeve x 2 H000451

O-Ring x 2 H000928

Nut x 2 H000429

Wedges

The SURE-LOCK® Wedges

are used at Fixed End,

Intermediate and Stressing

End. Available in 0.50" and

0.60", 2-part.

Pages:

Pocket Formers

The Pocket Formers are

used at the Stressing End.

• Available in 0.50" and 0.60"

• Available in various lengths

and angles

Page:

13

▼

Strand Sizes:

0.50 and 0.60 inchWedge Type:

2-partCoating Type:

Encapsulated

Posi-LockPLUS

Posi-Lock PLUS Encapsulated Anchor System

Encapsulated post-tensioning systems offer a

simple and extremely effective method to protect

all components within the PT system.

Extensive testing, design and production processes

are used to make certain the components perform as

designed, time after time.

That being said, proper installation of the encapsulated

components plays a key role in the proper performance of

the system.

This includes proper fi nishing of the tendon and installation

of the Grease Cap and Pocket Grouting.

Splice Tube Assembly


(0.50"

Strand)

Splice Tube Assembly*

(Includes all parts)H005792

Splice Tube H005481

Splice VDS Sleeve

(Standard = 30'')H005478

O-Ring × 2 H000928

Nut × 2 H000429

Stressing End


(0.50"

Strand)

ItemNumber

(0.60"

Strand)

Anchor H000445 H005186

Push Cap

(White with

Grease)

H000398 H000378

*Splice Tube Assembly is recommended to replace tape and grease.

Note: For 0.60" Splice Tube Assembly, please contact us.


Posi-Lock PLUS10 Encapsulated Anchor System

Fixed End

Item DescriptionItemNumber

0.50" Push Cap

(Yellow with Grease)H000396

0.50" Anchor H005684

0.50" Seal

(Blue)H005448

0.50" Nut

(Yellow)H005447

Intermediate


0.50" Intermediate Assembly

(Includes all parts below)H000438

0.50" Intermediate Anchor H000437

0.50" Spindle Assembly H000431

0.50" Sleeve x 2 H000451

0.50" O-Ring x 2 H000928

0.50" Nut x 2 H000429

Note: The wedges are sold separately.

• Void Displacement Sleeves are for Intermediate

End and Splice Tube Assembly only. It eliminates

the need for additional taping or PT Coating

applications in the fi eld

• Unique molding process increases strength in the

nail hole area, reducing potential leakage

• One piece anchor design eliminates assembly in

the fabrication process

Additional Features to Posi-Lock PLUS:

• Seal-Lock feature provides mechanical joint

between anchor tube and tendon sheath and also

an "energized" seal, and requires no installation

tools (patent pending)

• All sealed joints on the Posi-Lock PLUS10 are

designed, tested and certifi ed to 10 psi (several

times higher than the PTI and ACI requirements

for concrete buildings)

Enhanced Sealing Capability to Resist Corrosion and Ensure System Performance

15

▼ Posi-Lock PLUS10 Encapsulated Anchor System

Stressing End


0.50" Anchor H005696

0.50" Push Cap

(White with Grease)H000398

0.50" Seal

(Blue)H005448

0.50" Nut

(Yellow)H005447

Splice Tube Assembly


0.50" Splice Tube Assembly*

(Includes all parts below)H005792

0.50" Splice Tube H005481

0.50" Splice VDS Sleeve

(Standard = 30'')H005478

0.50" O-Ring × 2 H000928

0.50" Nut × 2 H000429

*Splice Tube Assembly is recommended to replace tape and grease.

Strand Sizes:

0.50 inchWedge Type:

2-partCoating Type:

Encapsulated

Posi-LockPLUS10

Hydrostatic Testing

All Posi-Lock PLUS10 products are

designed and tested to surpass

hydrostatic performance. Precision-

Hayes International has invested

heavily in it's capabilities to

perform this testing, to insure the

Encapsulated System will perform

in your application.


Precision-Hayes International barrier cable products

are used in vehicle and pedestrian barriers, such as

parking structures.

The GRABB-IT product line, protected by multiple patents,

reduces installation time signifi cantly at sites. The standard

products with preset spacing comply with industry coding,

and custom solutions are also available.

Barrier Cable Products

17

H008616H008615H008614H008613H008611H008609H008608H008606

4

5

6

7

8

9

10

11

0.50" Dia. Cable

0.50" Dia. Cable

Face of Concrete

0.0625

0.0625

0.125

5° maximum offset

Easy and Precise, Every Time

GRABB-IT® Rail

Products listed feature standard spacings.

ItemNumber

Description TerminationPoints

GRABB-IT® RAIL ASSEMBLY - 4








• Signifi cantly reduced installation time

• Patented product allows for easy and precise installation of barrier cable systems

• Prefabricated GRABB-IT® termination points ensure proper cable placement

• On standard rail products, standard spacing complies with code requirements

• Can be customized to various confi gurations; number of termination points, spacing and coatings

• One size works for all cable strand sizes, provided the proper barrier cable products are used

GRABB-IT® Install Tool

H011638 is a magnetic

power drill attachment

designed for rapid

installation of our

GRABB-IT® Barrier Cable

Products into a GRABB-IT® Rail.

▼ SELECTION CHART

Custom Solutions Available

Coating Type:

Zinc Plated


0.50" Dia. Cable

MaleGRABB-IT® Double Ferrule

Loop Insert

Face of Concrete

Double FerruleInstalled in Column Incorrectly

0.50" Dia. Cable

FemaleGRABB-IT®

Face of Concrete

0.50" Dia. Cable

Face of Concrete

Male Swivel GRABB-IT®

5° maximum offset

• Typically used in vehicle and pedestrian barriers such as in parking structures

• Cable anchorage can be assembled prior to installation (with wedges fully seated)

• Double ferrule loop insert design allows easy installation

• Swivel GRABB-IT® accommodates 5° off set from ramp inclines and incorrect ferrule installation

• Neat appearance – no chipping or removal of concrete required

• Easy maintenance and repair of damaged cable

• Cost eff ective solution for installing or re-tensioning barrier cable

▼ Barrier cable system shown features galvanized threaded caps installed at a parking structure.

▼ Barrier Cable products provide an eff ective and economical solution for vehicle and pedestrian protection in this parking structure.

GRABB-IT® Barrier Cable Products

Simple, Reliable and Cost Eff ective

Torque vs. Tension charts

are available

Contact us for more information.

19

27

H008195

H008205

H008196

H011283

H008273

H008276

H008274

H007336

H008459

H008463

H008470

H010594

H008460

H008462

H008589

▼ Zinc-plating provides increased corrosion resistance and protection from exposure to the elements inherent in many parking structures.

Strand Sizes:

0.25, 0.375 and 0.50 inchWedge Types:

2-part and 3-partCoating Type:

Zinc Plated

GRABB-IT® Barrier Cable Products

Barrier Cable Products

Page:

Barrier Cable Testing and

Submittal documents

are available

Contact us for more information.

SCJ-204 Jack

The H008009, SCJ-204

Jack, with a 4" stroke is

a great compact solution

for stressing short cables in tight

spaces - a common challenge in

Barrier Cable applications.

StrandSize

(in)

ItemNumber

Description Weight

(lbs)

F8BP: Chuck Body

FRCBP: RCB Chuck Body

F22000: Chuck Body Threaded

F22125: GRABB-IT® Barrier

Cable Cap

F500SL2P: 2-Part Wedge

F500SL2RP: 2-Part Wedge

with Ring

F500SL3P: 3-Part Wedge

with Ring

F21600: Double Loop

Ferrule Insert

F18500: 0.50" Male GRABB-IT®

F20500: 0.50" Female GRABB-IT®

F17500: 0.50" GRABB-IT® Dead

End Bar Chuck

F17550: 0.50" GRABB-IT®

Dead End Chuck w/ Male

Thread Cap

F18550: 0.50" Male Swivel

GRABB-IT®

F20550: 0.50" Female Swivel

GRABB-IT®

F21000: 0.50" GRABB-IT® Splice

Note: For other strand sizes, consult factory.

0.50

0.50

0.50

0.50

0.50

0.50

0.50

0.50

0.50

0.50

0.50

0.50

0.50

0.50

0.50

0.55

0.55

0.60

0.36

0.13

0.13

0.13

2.72

2.40

2.20

1.30

1.70

2.40

2.20

8.00


Pre-Tensioning Components

The SURE-LOCK® pre-tensioning components by

Precision-Hayes International are a proven solution

for customers who work on pre-cast and pre-tensioning

applications. Unlike post-tensioning components that are

typically only used once, these pre-tensioning components

are designed for repetitive use. They are fully serviceable

allowing them to stay in use for many casting cycles.

Pre-tensioning components are available separately or

as sets, providing easy ordering, economical service and

repair over the life of the product.

Engineered plating reduces

corrosion and extends

chuck life.

Bayonet cap features knurled

fi nish for improved grip and

easy operation.

21


SURE-LOCK® pre-tensioning chucks and wedge

assemblies are used by precast yards to produce

poles, slabs, walls, segments, T sections, beams and

girders used in all types of construction. In the image

shown, concrete slabs are about to be cast.

Precast/Pre-tensioned beams are erected for a

new highway overpass site. Pre-tensioning allows

for rapid construction of long spans required by

transportation infrastructure.

Pre-tensioned girders have been erected on

cast-in-place bents. Cast-in-place bents are

frequently post-tensioned. SURE-LOCK®

products support both the precast and

cast-in-place construction methods.


6-7

34-35

High Quality, Durability and Reliability

◀ SURE-LOCK® pre-tension and post-tension anchorage components have been used to erect this elevated freeway.

SURE-LOCK®

Chucks and Wedges

Trusted and recognized,

SURE-LOCK® chucks

and wedges are available

for post-tensioning applications.

Reusable Products

Maintenance

Routine maintenance and

inspection are required for

optimal lifetime.

Check our maintenance

manual for more details.

SURE-LOCK® Pre-Tensioning Components

Accessories

A complete line of

accessory components

for wedge and anchor

maintenance, such as

cleaning brushes and

wedge setters, are available.

SURE-LOCK Reusable Strand ChucksNormally used at the Stressing End of a bed.

• Includes cap, spring, wedge and body

• Easy disassembly for cleaning and inspection

• Bayonet cap features knurled fi nish for improved grip and easy operation

• Replacement parts available

SURE-LOCK Reusable Splice ChucksTwo lengths of strand can be connected while maintaining the strength of a continuous length.

• Safely connects two strand sections

SURE-LOCK Reusable Anchor ChucksOften used on the Fixed End of a bed, these chucks are very economical with few components.

• Open chuck design

• Simple and easy to use

Pages:

Pages:

23

H008539H008540H008542H008544H008545H008546H008547H008548

H008551H008552H008554H008556H008558H008559H008562H008560

H008573H008574H008575H008580H008578

F197J

F250J

F312J

F375J

F437J

F500JEL

F562J

F600J

F197J

F250J

F312J

F375J

F437J

F500JEL

F562J

F600J

F375J

F437J

F500JEL

F562J

F600J

F1R

F2R

F2R

F3R

F1R

F2R

F3R

F2CP

F2CP

F3CP

F1B

F2B

F2B

F3B

F4B

F5B

F6B

F10B

F10B

F11B

F1C

F2C

F2C

F3C

F2BP

F2BP

F3BP

F1S

F2S

F2S-EL

F3S

F7S

F7S

F3S

Splice Chucks

Strand Chucks

Anchor Chucks

StrandSize

StrandSize

StrandSize

Description

Description

Description

ItemNumber

ItemNumber

ItemNumber

WedgeAssembly*

WedgeAssembly*

WedgeAssembly*

Weight

(lbs)

Weight

(lbs)

▼ Reusable Strand Chucks

▼ Reusable Anchor Chucks

▼ Reusable Splice Chucks

Retaining Ring

Retaining Ring

Coupling

Body

Body

Body

Cap

BackPlate

Spring

Spring

Strand Sizes:

5 mm to 0.60 inchWedge Types:

2-part and 3-partCoating Types:

Body: Yellow ZincCap: Clear Zinc

SURE-LOCK® Pre-Tensioning Components


▼ Reusable splice chuck components

F1197 Strand Chuck Assembly





F1500EL Strand Chuck Assembly



F2197 Anchor Chuck Assembly





F2500EL Anchor Chuck Assembly



F4375 Splice Chuck Assembly


F4500EL Splice Chuck Assembly



* All wedge assemblies include o-ring retainer to reduce lost pieces and ease assembly.



5 mm

0.25"

0.3125"

0.375"

0.4375"

0.50"

0.5625"

0.60"

5 mm

0.25"

0.3125"

0.375"

0.4375"

0.50"

0.5625"

0.60"

0.375"

0.4375"

0.50"

0.5625"

0.60"

1.0

2.0

2.0

2.6

4.0

4.0

6.0


Tools and Accessories

Only Precision-Hayes International provides a

complete line of tools and equipment to help you get

your installation done quickly and safely.

The Jack and Pump Systems provide a matched

set guaranteeing correct performance. This includes

a high quality stressing jack, an industry standard pump,

hoses, gauge and fi ttings. The complete system is easy

to order and ensures jack and pump compatibility.

Customers can choose to shear the tendons with or

without fl ame, in or out of the pocket. Precision-Hayes

International off ers both a hydraulic and a battery

powered PocketShear®, still the only in-pocket fl ameless

cutting solutions. The Utility Shear and PLASMA Cutting

Systems are also available.

▼ Full line of installation, maintenance, and troubleshooting tools and accessories are available to keep you up and running

25

▼

H007111

H007112

H006928

PTJ5S

PTJ6S

PTJ5P

PTJ6P

5DA1

5DA1-AL

5DA1-ALS

6DA1

6DAH-306

6DAH-308

6DAH-3012

SCJ

PTJ5S

PTJ6S

PTJ5P

PTJ6P

5DA1

5DA1-AL

6DA1

H007731H007736H007733H007738H007749H007758H010000H007978H008052H008055H008057H008008H007755H007779H007729H007751H007727H007759H007980

H007924H007927H007925H007928H007930H007935H007933H007988

***

H008007****

H007931*

H007989

ItemNumber

ItemNumber

* Available upon request

115-1-50/60

220-1-50/60


1. PumpVoltage

(volts-ph-Hz)


2. Jack 3. Pump

ZU4 PE55

▼ SELECTION CHART

Typical mono-strand system set-up

Pump Types:

ZU4 and PE55Jack Types:

PTJ, DA, DAH, SCJVolts:

115 and 220 v.a.c.

A Complete System to Get Your Work Done Fast

Please follow the steps below to select your jack andpump system:

• Step 1: PUMP VOLTAGE SELECTION Our pumps work at either 115 v.a.c. or 220 v.a.c.

Please select based on your need.

Ex. Select "115" under "1. Pump Voltage" column

• Step 2: JACK SELECTION Please refer to page 18 and 19 to learn the wide

selection of stressing jacks we off er.

Ex. Select "SCJ" under "2. Jack" column

• Step 3: PUMP SELECTION We provide both ZU4 and PE55 Stressing Pumps.

Please select based on preference.

Ex. Select "ZU4" under "3. Pump" column

• Step 4: ORDER YOUR SYSTEM Based on your previous selections, please fi nd

the item number of the Jack and Pump System in the grey boxes of the Selection Chart. Use that item number to place your order. Note: Every Jack and Pump System comes with a hose, gauge and fi tting.

Ex. The system number is "H008008"

0.375" x 10' x 0.375"

0.25" x 10' x 0.375"

4" 0-10,000 psi fluid-filled gauge

DescriptionPart ItemNumber

Hose H9310

Hose H9210S

Gauge


B

C

A

A

CBDAH Series

DA Series

PTJ Series

SCJ Series

PTJ5

PTJ6

5DA1

6DA1

SCJ-204

SCJ-2010

6DAH306

6DAH308

6DAH3012

H007114

H007050

ZU4

PE55

Dimensions (in)

• Durable, field proven designs, with “soft-grip” ergonomic handles reduce operator fatigue

• Single-acting PTJ models, available with spring seating or power seating, are ideal for slab-on-grab applications

• Double-acting DA models have an 8.5" stroke and are machined from a steel billet; feature standard power-seating and “gun-drilled” internal hydraulic passages

• 5DA1 jacks come standard with 4" noses. PTJ and DAH jacks come standard with 3" noses. Other nose sizes are available upon request

• A full line of grippers are available to stress common strand diameters

• Complete offering of repair parts and soft kits allow quick and easy service

A B CModel No.

All advance and retract hydraulic ports are 0.375" NPTF.

Stressing JacksField Proven Tools forMono-Strand Stressing

Optional and Replacement

Accessories Available

• Noses and wedge seaters

are available in 3''- 8''.

Other sizes available

upon request

• Gripper Set Diameter from

0.38''-0.62'' and 4 mm-7 mm

For your system,

please refer to the

chart below and use

only the recommended

hydraulic oil in your jack

and pump systems.

DescriptionItemNumber

Pump

1 Gallon

2.5 Gallons

6.50

7.0

6.50

6.50

4.80

4.80

—

—

8.50

21.0

22.0

18.50

18.50

12.0

19.0

16.20

18.10

22.30

9.0

10.20

7.50

8.50

8.30

8.30

7.10

7.10

—

27

12

3

H007730

H007732

H007735

H007737

H007747

H007781

H007785

H007941

H008051

H008054

H008056

H008009

H008006

PTJ5S

PTJ5P

PTJ6S

PTJ6P

5DA1

5DA1-AL

5DA1-ALS

6DA1

6DAH-306

6DAH-308

6DAH-3012

SCJ-204

SCJ-2010

S/A

S/A

S/A

S/A

D/A

D/A

D/A

D/A

D/A

D/A

D/A

S/A

S/A

5DA1

6DA1

H007922

H007974

Weight

(lbs)

OilCapacity

(in3)

SeaterType

ItemNumber

Model Number

ToolOperation

Strand Diameter

Range

(in)

Stroke

(in)

ToolCapacity

(tons)

Tool Effective

Area

(in2)

Spring

Power

Spring

Power

Power

Power

Power

Power

Spring

Spring

Spring

Spring

Spring

▼ TOOL SELECTION CHART

Max Pressure

(psi)

① Nose

② Wedge Seater

③ Gripper

Installation Pulling Tendon

Mono-Strand Stressing Tool Operational Sequence

The sequence of operation of the double-acting 5DA1 tool is illustrated. Single-acting, spring seat models are similar.

Seating Wedge Retraction

Stressing Jacks

Capacity:

20 to 30 tonsStroke:

8.5 to 10 inchesStrand Sizes:

0.375 to 0.60 inch

PTJ, DA, DAH, SCJ Series

Maximum Operating Pressure:

6,500 to 10,000 psi

Used with Jack

Jack Feet

Two required per jack. Used

in place of a nose to react on

either side of wedge pocket.

PTJ Single-Acting Twin-Line Stressing Jacks

DA Double-Acting Twin-Line Stressing Jacks

6DAH Double-Acting Hollow Stressing Jacks

SCJ Short Cable Twin Ram Stressing Jack

Item Number

0.50 - 0.52

0.50 - 0.52

0.60 - 0.62

0.60 - 0.62

0.50 - 0.52

0.50 - 0.52

0.50 - 0.52

0.60 - 0.62

0.60

0.60

0.60

0.25 - 0.50

0.25 - 0.50

10.0

10.0

10.0

10.0

8.50

8.50

8.50

8.50

6

8

12

4

10

55

55

76

76

42

35

42

52

44

48

61

25

40

4.48

4.48

6.28

6.28

6.28

6.28

6.28

7.95

5.47

5.47

5.47

4.48

4.48

20

20

30

30

20

20

20

26

30

30

30

20

20

10,000

10,000

10,000

10,000

6,500

6,500

6,500

6,500

10,000

10,000

10,000

10,000

10,000

45.30

45.30

62.80

62.80

53

53

53

67.60

32.80

43.70

65.60

18.46

45.30


H006769H006770 H006771 H006773

ZU4 Classic SS-115

ZU4 Classic SS-220

ZU4 Classic PS-115

ZU4 Classic PS-220

VM43M

VM43M

VM43-LPS

VM43-LPS

• Classic Series pumps feature traditional electro-mechanical components

• High-effi ciency pump element delivers high-performance while drawing less electrical power

• Multiple valve options to meet your application requirement

The High-Performance Option

Increased output flow and extended brush life increase productivity for post-tensioning applications.

▼

UsableOil

Capacity

(gal)

Weight

(lbs)

Used withTool

ItemNumber

DescriptionValveType

Output Flow Rate (in3/min) Relief Valve Adjustment

Range

(psi)

Motor Electrical Specification

(volts-ph-Hz)

Motor Size

(hp)

Sound Level

(dBA) 100 700 5,000 10,000 psi psi psi psi

▼ SELECTION CHART

① User Adjustable Relief Valve② Oil Fill Port SAE #10③ Oil Level Sight Gauge

④ Oil Drain 0.50" NPTF⑤ M8 x 12 LG⑥ VM43M Valve (shown)

Factory Installed Features and Options

⑦ Skid Bar (shown; optional)

Spring Seat

PowerSeat

ZU4 Stressing Pumps

Flow at Rated Pressure:

60 in^3/minMotor Size:

1.7 hpMaximum Operating Pressure:

10,000 psi

ZU4 Stressing Pumps

Note: all dimensions are in inches

700 535 76 60 2 1,000-10,000

115-1-50/60

220-1-50/60

115-1-50/60

220-1-50/60

1.667 85-90 71

9.0

11.00

16.29

19.00

.50

5.6

0

3.75

8.1

9.46

10.50

17.0

0

3/8"-18NPTF

29

H006789H006790 H006786 H006787

PE55 SS-115

PE55 SS-220

PE55 PS-115

PE55 PS-220

• Axial piston pump element is fi eld proven and easy to service

• Universal electric motor is durable and easy to service

• True unloading valve achieves greater pump effi ciency, allowing higher fl ows at maximum pressure

The Industry Standard

The PE55 is lightweight and portable.▼

UsableOil

Capacity

(gal)

Weight

(lbs)

Used withTool

ItemNumber

DescriptionValveType

Output Flow Rate (in3/min) Relief Valve Adjustment

Range

(psi)

Motor Electrical Specification

(volts-ph-Hz)

Motor Size

(hp)

Sound Level

(dBA) 100 700 5,000 10,000 psi psi psi psi

▼ SELECTION CHART

Spring Seat

PowerSeat

PE55 Stressing Pumps

Flow at Rated Pressure:

60 in^3/minMotor Size:

1.125 hpMaximum Operating Pressure:

10,000 psi

PE55 Stressing Pumps

9500

9500

9628

9628

700 380 70 55 2 1,000-10,000

115-1-50/60

220-1-50/60

115-1-50/60

220-1-50/60

1.125 86-92

66

69

14.0

10.011.50

18.25

9.508.0

7.0

4 Mounting Holes 0.50"– 20

Note: All dimensions are in inches


PSBF-05H

PSBF-06H

PSBR-05H

PSBR-06H

PSBF-05B

PSBF-06B

PSBR-05B

PSBR-06B

H008124

H008144

H008072

H008142

H008079

H008162

H008078

H008163

• Available in battery and hydraulic versions and sizes to cut 0.50 inch or 0.60 inch strand sizes

• Reversible, hardened blades extend life (only the fi xed blades are reversible)

• Shear tendons inside the pocket, providing controlled tendon length without applying heat to the anchorage

• Battery models include two industrial 28 VDC battery packs and fast charger

• Battery models shipped in durable product case for protection and easy transport

• Eliminates the need for Hot Work Permits on the job when cutting tendon tails

• Provides quick and effortless tendon cutting with no risk of abrasive saw kick-back

PocketShear®

Additional Protection

After shearing the tendon,

the PocketCap® is the

perfect way to seal the

pocket and reduce the

chance for corrosion in

the anchorage zone.

Replacement Blades

Order the correct blades to

match your Shear from the

table shown below.

Fixed

Fixed

Rotating

Rotating

Fixed

Fixed

Rotating

Rotating

0.50

0.60

0.50

0.60

0.50

0.60

0.50

0.60

For PocketShear® Blade

Power

Type

Blade

TypeStrand

Size

(in)

Model

Number

Item

Number

Battery

Hydraulic

Cut PT Tendons in the Pocketwith Hydraulic or Battery Power

▼ The hydraulic PocketShear® makes quick and easy work of shearing tails on this elevated slab.

PocketShear® Pump

To power the hydraulic

PocketShear®,

the PocketShear

Pump H007684 is

the perfect choice.

31

✓

H008101

H008137

H008088

H008089

PSH05-O

PSH06-O

PSB05-TH

PSB06-TH

A

B

E

D

C

Hydraulic Version

B

D E

C

A

Battery Version

Only the PocketShear® can guarantee adequate

concrete cover, no heating of the tendon or

wedge set, and a clean cut end.

Cut-off saws cannot cut the tendon inside the

pocket, leaving the tendon end exposed to

moisture, creating the chance for corrosion.

Oxyacetylene torches heat the tendon and the

wedge when cut deep inside the pocket.

Even if the tendon is cut at the correct depth, the

tendon is still heated and the end is left jagged,

preventing re-gripping for possible future lift-off.

Without controls, there is little chance for

correct coverage of the tendon, leading to

future corrosion.

Throat

Style*

Operating

Pressure

(psi)

Length

A

(in)

Depth

B

(in)

Height

C

(in)

Nose

Depth

D

(in)

Clamp

Depth

E

(in)

Strand

Size

(in)

ItemNumber

ModelNumber

Power

Type

Weight

(lbs)

*May be special ordered with other throat styles.

Hydraulic

Hydraulic

Battery

Battery

Open

Open

Through

Through

▼ SELECTION CHART

PocketShear®

Strand Sizes:

0.50 and 0.60 inchPowered:

Hydraulic and BatteryMaximum Operating Pressure:

3,000 psi

PocketShear®

Open Throat Design

The Hydraulic PocketShear®

features an Open-Throat

design that allows easy

insertion of the strand into

the tool. This makes the

Shear easier to position and operate

on elevated applications.

3000

3000

n/a

n/a

22.60

28.60

4.25

5.75

9.80

10.70

17.99

18.10

8.80

10.20

12.12

13.50

2.51

3.02

4.03

4.13

3.50

3.50

2.17

2.13

27

35

29.1

37.7

0.50

0.60

0.50

0.60


H010318*

H010319*

H010306

H010307

H010309

H010308

H010310

H010311

H010312

H010313

H010314

H010315

H010316

H010317

Strand Capacity:

0.50 to 0.60 inchVoltage:

200 to 480 v.a.c.Current Draw:

52 to 22 amps

FlushCut™ Tip and

Wedge-Guard

The wedge-

guard protects

the encapsulated

components, including

the wedge, during the cutting process.

FlushCut™ PLASMA

torch tip fi ts into

compact, symetrical,

oval shaped

pocket formers.

• For applications or preferences that will not accept a PocketShear® or acetylene/oxygen torch

• Standard system requires external air and electrical supply

• Available with 25' or 50' cable packages

• Cut tendons quickly and eff ortlessly

• FlushCut™ tip cuts tendon near 90° and easily provides coverage for the grease cap and required concrete coverage

• System includes wedge-guard tool for 0.50" strand

Fast Tendon Cutting In or Out of the Pocket

PLASMA Cutting System

▼ SELECTION CHART – Consumables

Strand

Size

(in)

▼ SELECTION CHART – Component

DescriptionItemNumber

Tool TypeItemNumber

Power Type Electrical Specifications

Voltage Current

(v.a.c.) (amps)

Weight

(lbs)

Torch Tip

Cap, FlushCut™ 65

Swirl Ring; FlushCut™ 65

Electrode; PLC65

Electrode Bulk Pack

Nozzle Assembly

Retaining Ring

*Includes Power Unit, FlushCut™ Torch, Work-Lead and Starter Kit; **The pack is in a bulk of 25; FlushCut™ is a registered trade mark of Hypertherm® Inc.

PLASMA System 25'

PLASMA System 50'

Power Unit

FlushCut™** Head - 25'

FlushCut™ Head - 50'

Work Lead - 25'

Work Lead - 50'

Starter Kit

FlushCut™

FlushCut™

n/a

FlushCut™

FlushCut™

n/a

n/a

n/a

Electric

Electric

Electric

n/a

n/a

n/a

n/a

n/a

0.50

0.50

0.50

0.50

0.50

n/a

n/a

n/a

200-480

200-480

200-480

n/a

n/a

n/a

n/a

n/a

52-22

52-22

52-22

n/a

n/a

n/a

n/a

n/a

64

70

57

7

13

3

6

1

33

Utility Shear

H007714

H010318

H010319

BA

C

1.2

36-39 Pages:

Maximum Strand Capacity:

0.70 inchVoltage:

115 v.a.c.Current Draw:

11 amps

• Cut strand in the shop or in the fi eld easily and safely

• Do not cut any material other than strand (max of .70 PC strand)

• Low current draw will operate from 15 amp circuit

• Lightweight and portable; easy-load, open-throat for quick and eff ortless strand insertion

• One size cuts multiple strand sizes for increased fl exibility

• Simple operation: trigger switch to cut; lever to release

• Transparent guard protects against fl ying debris and allows easy monitoring of the cut

Cut Tendon Safely in the Shop or on your Site

Plant Production

Equipment

We provide a wide

array of fabrication,

extrusion and cut-off

lines for all of your PT

production requirements.

Strand Shearing Systems

PT strand is a very strong and

resilient material. This same

strength makes it very diffi cult to

cut safely with most portable cutting tools.

Cutting the tendon tails in the shop or on

a job site can be done quickly and safely

using a Utility Shear.

▼ SELECTION CHART

Replacement BladesItemNumber

Fixed Blade

Moveable Blade

Throat

Style

Operating

Pressure

(psi)

Length

A

(in)

Depth

B

(in)

Height

C

(in)

Maximum

Strand Size*

(in)

ItemNumber

Power

Type

Electrical Specifications

Voltage Current

(v.a.c.) (amps)

Weight

(lbs)

*Do not cut any material other than strand.

OpenElect/Hyd 8,4000.74 18.7 6.7 10.0 115 11.0 35


Installation Tools and Accessories

8

20-23

6-7

Keeping You Up and Running

▲ The SRT - Sheath Removal Tool is easy and eff ective at removing sheathing inside the pocket.

SURE-LOCK® Anchors

The industry standard

SURE-LOCK® and

SURE-LOCK® II anchors

are eff ective, proven

cast anchors.

Pre-Stress Products

High quality, durable strand

chucks, splice chucks,

and anchor chucks are

available for the precast/

pre-stressed concrete industry.

Certifi cations and other

product information are

available online:

www.precision-hayes.com

SURE-LOCK®

Chucks and Wedges

Trusted and recognized,

SURE-LOCK® chucks

and wedges are available

for one time use applications.

Installation• Hand Wedge Setter provides a quick way to

pre-seat wedges for retention in anchor

• SRT - Sheath Removal Tool, cuts the sheathing from the strand in the anchor cavity so it can be removed, allowing wedges to seat properly in the anchor cavity after stressing

• Tendon Tail Gauge: visual tool to ensure proper fi nished tendon length to prevent grease cap damage

• Short Cable Tubes and Short Cable Noses are used with Pre-Tension Splice Chucks to facilitate stressing of short cables

• 12" and 18" Chairs are used with Pre-Tension Splice Chucks to facilitate stressing of short cables

• 45° Stress Spacers are used to allow a jack to make full contact with the anchor when 45° pocket formers are used

Maintenance & Inspection• Grease Cones are used with the Lubrication Fixture

to eff ectively release lubricants

• Lubrication Fixtures are used with reusable chuck bodies to properly lubricate for release

• Jaw and chuck body brushes make cleaning and inspection fast and eff ective

• Anchor Cleaning Tools remove residual concrete slag and debris from seating area, for improved seating performance

Trouble Shooting• Trouble Shoot Anchors are used to help free a jack

that will not release from a tensioned cable

Page:

Pages:

Pages:

35

Installation Tools and Accessories

It is critical that Chucks and Wedges are clean before use.

Build up from contaminants can result in hazards to users and potential damage to structures. Build up can also make it diffi cult to properly inspect chucks and wedges for damage, which can result in dangerous situations.

To assist in properly maintaining chucks and wedges, we off er a number of products for cleaning and lubrication including chuck and wedge brushes, pictured to the left.


Short Cable Tube H007788

Short Cable Nose H007789

Trouble Shoot anchor H007791

45° Stress Spacer H007793

12" Chair H007795

18" Chair H007797

Hand Wedge Setter H007799

Anchor Cleaning Tool H007923

SRT - Sheath Removal Tool H009929

Tendon-Tail Gauge H005003


F7562 0.5625"- 0.60"

Wedge brushH007373

F7500 0.50" Wedge brush H007372

F7437 0.4375"- 0.46875"

Wedge brushH007371

F7375 0.375" Wedge brush H007370

F7250 0.25"- 0.3125"

Wedge brushH007369

F8562 0.5625"- 0.60"

Body brushH007368

F8500 0.375"- 0.50"

Body brushH007367

F8250 0.25"- 0.3125"

Body brushH007366

F10000 Lubrication fi xture H008617

F10003 Grease cone for

F1B bodyH008596


F2B bodyH008597


F3B bodyH008598

▼ SELECTION CHART – Post-Tension Accessories

▼ SELECTION CHART – Reusable Accessories

Installation Tools & Accessories

Tool Types:

Installation, Maintenance and Troubleshooting

Strand Sizes:

0.25 to 0.60 inch

ChuckBody

Wedge Brush

ChuckBrush Wedge

Bench mounted drive motor with correct cleaning brush attached


Plant Production Equipment

Precision-Hayes International's Plant

Production Equipment provides customers

with tailored solutions suited to meet their

unique tendon extrusion and fabrication needs.

With over 25 years of experience building

Plant Production Equipment, Precision-Hayes

International has developed an in-depth expertise

providing highly durable and effi cient solutions.

Whether expanding or upgrading an existing line or

building a new one, our knowledgable equipment

team is here to help in both the design and

maintenance aspects.

CUSTOM DESIGN and ENGINEERING

Our in-house team of engineers and technicians

combine their knowledge of tendon production,

hydraulic, electric, and mechanical systems to

tailor system controls to match unique customer

requirements.

EQUIPMENT FABRICATION

All hydraulic, electronic and mechanical fabrication

along with programing are done in-house, ensuring

the highest standard of quality is met.

SERVICE TEAM

Our experienced service team can help design new

equipment to customer specifi cations, as well as

provide maintenance on existing equipment.

37

Extrusion Line

Strand Sizes:

0.50 and 0.60 inchPay-off s and Take-ups:

Single or DualGrease Applicators:

Flow-regulated

Siemens Touch

Control Screens

New Siemens industrial touch

control screens are durable and

easy to use, featuring an IP65 protection

rating. The new control screens also

enable a back-up automatic line

shutdown feature. This back-up feature

activates during machine failures,

abrupt speed changes and at the

ends of the coil.

▼ Our take-ups are specifi cally designed to optimize the post-tension cable extrusion process.

▼ Multiple extruding heads available depending on customer need.

Can be customized to fi t

your needs

• Built with all the necessary components: pumps, vacuum loaders, drawer magnets, water cooling systems, grease applicator and take-ups

• Durable and fi eld tested hydraulic take-ups

• Lines are available in several confi gurations including: Single or dual pay-off s, various extruder sizes, cooling trough lengths, cooling systems, single or dual take-ups

• Upgraded, state-of-the-art industrial control screens and PLC systems by Siemens

• Individual components are also available for upgrade of existing lines

Complete Line Build and Installation


Cutting Line

Standard Tub Layouts:

2, 3 or 4Strand Sizes:

0.50 and 0.60 inchPay-off s:

Single/DualVertical/Horizontal

New HYDRA Indexing Multi-tub Cutting Line

The new HYDRA is safer, faster and more

effi cient than other cutting line models. The

indexing tubs further reduce downtime and

allow for assembly line style production,

increasing effi ciencies. Optional upgrades

include an electric/pneumatic stripper,

semi-automatic tying machine and an

easy arm hoist. These upgrades increase

effi ciencies and reduce injuries caused by

repetitive tasks. The HYDRA will also feature

a refreshed data input interface which will work

with multiple cut list formats and will be able

to store a digital log online.

▼ Rendering is representitive and does not show safety barriers

• Accurately control length by automatically measuring and shearing the strand

• Swiftly and easily perform material changes with available single or dual pay-off s

• Dual shear upgrade allows customers to cut two cables at one time

• The semi-automatic tying machine upgrade decreases labor

• Make clean end cuts of 0.50" and 0.60" PC strand with hydraulic shears

• Minimize downtime with easy access to rotate or change shear blades

• Local or remote data input is available

Complete, Custom-Built Systems

Can be customized to fi t

your needs

39

Specialty Equipment

Strand Anchor Fabrication Lines and Assembly Table

Geotechnical strand anchors require specialized production equipment. We

provide equipment built with knowledge of the industry requirements. Precise

measurement and cutting, along with either half-pipe or rolling tables, make

anchor assembly effi cient.

We provide high quality equipment for coiling and uncoiling anchors that

is proven durable and reliable.

Cable Bolt Fabrication Lines

We build automatic cable bolt fabrication equipment for the mine supply

industry. These lines include strand pay-off , measuring and cutting stations,

providing accurately cut pieces for further fabrication into roof bolts.

Cable Sheathing Stripper

Electric/Pneumatic device to remove sheathing during fabrication. It can

be adjusted to cut at variable lengths. This sheathing device is safer than

many common alternatives, as users do no need to use razor knives and

other unsafe cutting tools.

Semi-Automatic Tying Machine

This machine ties individual tendons quickly without the need to have

drills and other tying tools. It also reduces labor and is safer, reducing

repetitive wrist injuries. This machine is sold as an add on to cutting lines

or separately.

Dead End Seating Equipment

We build complete anchor seating systems that include the required hydraulic

pump, seating ram, steel work bench, gauge and hoses. We provide either

"push" or "pull" systems with horizontal or vertical orientation, according to

the customer's need.

DALLAS FACILITY

704 W Simonds Road

Seagoville, TX 75159

Tel: 972-287-2390

Fax: 972-287-4469

HOUSTON FACILITY

14030 Florence Road

Sugar Land, TX 77498

Tel: 281-565-8111

Fax: 281-565-8116

Post-Tensioning

Components

Pages

4-15

Pages

20-23

Pages

16-19

Pages

24-35

Pages

36-39

Barrier Cable

Products

Pre-TensioningComponents

Tools and Accessories

Plant ProductionEquipment

Certifi cations and other product information is available online:

www.precision-hayes.com

16-030000414_001_REV 2 © 2018 Precision-Hayes International - Subject to change without notice.

CONCRETE STRESSING PRODUCTS · 5 Post-Tensioning Components The SURE-LOCK® anchors, Posi-Lock PLUS...

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Transcript of CONCRETE STRESSING PRODUCTS · 5 Post-Tensioning Components The SURE-LOCK® anchors, Posi-Lock PLUS...