Concrete Countertops. Cast in place Pre – Cast Overlay.
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Transcript of Concrete Countertops. Cast in place Pre – Cast Overlay.
![Page 1: Concrete Countertops. Cast in place Pre – Cast Overlay.](https://reader038.fdocuments.us/reader038/viewer/2022103101/56649f225503460f94c3ad88/html5/thumbnails/1.jpg)
Concrete CountertopsConcrete Countertops
![Page 2: Concrete Countertops. Cast in place Pre – Cast Overlay.](https://reader038.fdocuments.us/reader038/viewer/2022103101/56649f225503460f94c3ad88/html5/thumbnails/2.jpg)
Concrete CountertopsConcrete Countertops
Cast in place Pre – Cast Overlay
![Page 3: Concrete Countertops. Cast in place Pre – Cast Overlay.](https://reader038.fdocuments.us/reader038/viewer/2022103101/56649f225503460f94c3ad88/html5/thumbnails/3.jpg)
Pre – Cast methodPre – Cast method
Cast off site Cure before transport Transport Install
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OverlayOverlay
Pre - Cast Cast in place Thin layers Versatility
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Cast in place methodCast in place method
Form in place Cure in place Color in place Seal in place
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Coloring Methods/ProductsColoring Methods/Products
Integral Color
Color Hardener
Acid Stain
Acrylic Stains
Cementitious Coatings
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Finishing methodsFinishing methods
Pre - Cast Hand trowel Overlays Polishing Texturing
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Preparation Design & color choices Proper form work Proper sub base Proper reinforcement Masking & protection Design mix
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Design mix
Concrete should be a minimum of 6 sack mix Low water cement ratio Water reducing admixture may be used to increase slump 3/8” aggregate is recommended Plasticizers No air
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Reinforcement
4 x 4 x 10 mesh # 3 re-bar Fiber mesh Re-entry corners
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Re-entry Corner Sink
Potential crack area
Re-bar wet set 1/2”
below surface
Countertop
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Sub base Plywood base Moisture barrier Masking cabinets Remove drawers and doors
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Cast in place methodCast in place method
Forming Foam liners Wood forming
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Cast in place methodCast in place method
Reinforcement
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Cast in place methodCast in place method
Place & consolidate
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Cast in place methodCast in place method
Finishing Coloring
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Cast in place methodCast in place method
Finishing Edges
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Cast in place methodCast in place method
Curing times Color process Temperature Construction environment
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Cast in place methodCast in place method
Sealing Color process Usage Desired look
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Cast in place methodCast in place method
Sealing Choices Acrylics Waxes Epoxies Polyurethanes
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ProjectsProjects
Cast in place Liquid integral Color Hardener Epoxy
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ProjectsProjects
Cast in place Liquid integral Color Hardener Polyurethane
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ProjectsProjects
Cast in place Acid Stain Micro-topping Epoxy
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ProjectsProjects
Cast in place Integral color Polyurethane Epoxy
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ProjectsProjects
Cast in place Acid Stains Acrylic Stains Pigments Epoxy