CON8764 Theel-CON8764 -OPM Keynote Final

8/12/2019 CON8764 Theel-CON8764 -OPM Keynote Final

http://slidepdf.com/reader/full/con8764-theel-con8764-opm-keynote-final 1/68

Oracle Process Manufacturing:What’s New, What’s Coming (CON8764)

Karen Theel

Oracle

Mfg Product Strategy

Abhay Satpute

Oracle

Product Development

Gurpreet Kaur

LifecellBrian Withers

LifeCell

Joydeep Roy,

IFFCO Company



Copyright © 2013, Oracle and/or its affiliates. All rights reserved.3

Program Agenda

Oracle Manufacturing Applications Direction

Customer Case Studies

Oracle EBS Manufacturing Investments

Manufacturing at OpenWorld 2013




Empowering Manufacturing Moderniza

Mainpoint

Sub point Mainpoint

Sub point

Touch Screensand

Device Capture

ManualTravelersand Batch

Sheets

CollaborativeScheduling

Spreadsheetsand White

Boards

Main

pointSub point Main

pointSub point

Easy to UseMobile

Dashboards

LimitedVisibility toPlant Floor

Transforming from manual systems to automated solutions


http://slidepdf.com/reader/full/con8764-theel-con8764-opm-keynote-final 5/68Copyright © 2013, Oracle and/or its affiliates. All rights reserved.5

Oracle Applications Direction

Engineered Systems

– Optimized application of in memory capa

Cloud

– Consumer Application Ease of Use

– Simplified Setup and Implementation

Mobility – On the Shop Floor

– On the Go

High Performance Capabilities for End Users

Oracle Cloud


http://slidepdf.com/reader/full/con8764-theel-con8764-opm-keynote-final 6/68Copyright © 2013, Oracle and/or its affiliates. All rights reserved.6

Functionality leverages Oracle 11g R2Edition-Based Redefinition features tosupport online patching

Patches can be applied while theproduction system is fully operational

Only a short downtime is required tocomplete patching process

The amount of downtime required byany patch will be consistent

Solution

Online Patching in R12.2Dramatically Reducing Patching Downtime




Oracle ManufacturingStrategy and Direction




Our Strategy- Eliminate any Barrie

One stop shop for “Operations Management” - ERP, QScheduling, Maintenance and MES

Leverage “Best in class” integration infrastructure in FuMiddleware to connect to other plant floor systems

Leverage “State of the art” Oracle BI platform (Siebel BuAnalytics) to build out Manufacturing Intelligence solutioheterogeneous data sources




Oracle Manufacturing Solution A Complete Manufacturing Operations Management Syste

Lot / Serial Genealogy Tracking

Quality MgmtAnalyzeSample

Project Tracking

Manufacturing Execution

L

W

T

L

Planning and Scheduling

Flexible, Mixed-Mode Manufacturing

Repetitive Flow / Lean

Discrete Process

Shop Floor Sys

Partner

Collaboration

and VisibilityContract Mfgrs Suppliers

Manufacturing Intelligence

Visibility fromShop Floor to

Top Floor

S95-Based Data Integration

ETO

ATO / CTO

MTS

Adjust




Oracle Process Manufacturing FounManage Complex Manufacturing Processes and Ingredient Variability

• Two Stage Incoming inspection

• Lot Quality Characterization

• Plant Specific Recipes

• Formula Adjustments

• What – If Optimizations

• Scaling, blending & processing

• In-Process Inspection / Batch Holds

• Variability management / Yield performance /Inverted BOM

• P

• C

• C

Raw Materials,

Ingredients

Value-Added Transformation Fi

• CAPA / Deviation Management

• Lot, Sub-Lot Traceability

• Lot Costs

• Electronic Records and Signatures

Qual i ty, Compliance, Inventory




Quality

Management

Manufacturing

ExecutionSystems

Outsourced

Manufacturing

Cost

Management

Endeca for

Manufacturing

Manufacturing

Operations Center

Manufacturing

Intelligence

ProductionScheduling

Oracle Manufacturing Strategy and DireExecute Flawlessly Introduced MES in R

-- serialized manufac

continued investment

including phone and t

New Outside

Discrete Indus

--Process Indu

release

Introduced MOFloor Monitoring

--Enhance MOC

asset performan

New In-Memory Cost Management

for Discrete

-- Process Industries planned

for next release

OPM Cost Performance

improvements

New Discrete and Process Industry,

Inventory and Cost Management Searches

-- Projects and Quality planned

in next release New eKanban in R12.2

Support for c

Closed loop Quality with MES

--More mobile transactions




Customer Case Studies



O l S l ti F t i t



Oracle F

Core ERP

Procurement

Value Chain Planning

HRMS

CRM

Document Management System

Transportation

Agile – NPDI

Strategic Network Optimization

Training Tool Kit

Hyperion

Oracle Technology Stack

• Oracle

• Oracle

• Oracle

• Oracle

• Oracle

• Oracle

• Oracle

• Oracle Purchasing

• Oracle iProcurement

• Oracle iSupplier Portal

• Oracle Procurement Contracts

• Oracle E Sourcing

• Oracle Demantra

• Oracle ASCP

• Oracle Production Scheduling • Orac

• Orac

• Succ

• Com

• iRecr

• Learn

•

SiebMan

• Sieb

• Sales

• Dedu

• Enterprise Content Mgt

• Document Capture

• Oracle Transportation Management

• Oracle Freight Payment Billing and Claims

• Oracle Fleet Management

• New product Development

• Formulation and Compliance

• Product Supplier Collaboration

• Hyperion Financial Data Quality Mgt

• Hyperion Planning Plus

• Workforce Planning

• Performance Scorecard

• Real A

• Orac

• Orac

•Busin

• Inter

• User P

Oracle Solution Footprint

P lt B i R BOM



Poultry Business – Reverse BOM

Fumigation

Setters

Candling

Hatching

Hatchery

Declare actual

Weight and

Numbers after

Mortality and

culling

Farm

Prestarter

Grower

Finisher

Processing

Scalding

Air Chilling

Grading

Processing

Portioning

Deboning

Carcass & MDM

Challenge:

It is not exactly known beforehand what actual output

will be obtained from a carcass.

Solution:

Actual output can be recorded in a batch

Cost can be allocated dynamically based on

based on static allocation ratio in BOM/bat

H t h Fl



Hatchery Flow

• End to end visibility of egg to D• KPI for sub-processes

– Setters

– Candling

– Hatchery

• Yield information by lot / histo

• Monitoring vis-à-vis standards

• System based log reports for cl

H t h R t



Hatchery Report

B il Fl



Broiler Flow

• End to end visibility of flock his• Shed /flock / age wise and batc

• KPI’s like

– Avg weight,

– Mortality,

– Feed Conversion Ratio

• Broiler health history

• Informative details on yield and

Broiler Report



Broiler Report

Processing Plant Flow



Processing Plant Flow

• End to end visibility – egg to me

• Lot control, management and t

• Grading and sorting of poultry

• KPI’s like

– avg. weight of live and dre

– whole vs portions mix

– Process yield and wastes

• Production, expiry and lot cont

Processing Plant Report



Processing Plant Report

Lessons Learnt / Future Plan



Lessons Learnt / Future Plan

In Poultry to capture all stages of data, automation is prrequirement

Need to automate the data entry process significantly

Areas of automation

- User Friendly data entry screens- Connect the existing PLC’s wherever it exists for e.g. Feed weight , Flock w

Weight sorter etc.

Plan to complete this by mid 2014



Thank You



31

Oracle R12 Project Review

Oracle R12: OPM & MES A Manufacturing Solution for Life Scie

24th September 2013

Gurpreet Kaur : Director of Application Delivery

Brian Withers: Sr Program Manager - ERP Business Proje

A d



32


Vision / Business Drivers

Lifecell Overview

Application/Technical Footprint

Challenge

OPM/MES Implementation

Future Plans

Agenda



33


Lifecell at a GlanceLifeCell develops and markets tissue repair products for use in reconstructive, urogynecologic and orthopedic

• Approximately 900+ employees world-wide

• Products are sold in US, Canada and Europe

• Global Manufacturing Facility in Central New Jersey

• Commercial Product Lines:

• AlloDerm - is regenerative tissue matrix that enables restoration of tissue loss

• AlloDerm RTU – All the benefits of AlloDerm in a Ready to Use state in the Operating Room

• Cymetra - is an injectible form of the regenerative tissue matrix used to restore loss of tissue

• Strattice - is a sterile porcine-derived tissue that supports tissue regeneration

• Spy Elite System - is used for perfusion visualization and assessment in plastic and reconstructive procedures; itinformation needed to modify operative plans and optimize outcomes before the patient leaves the operating table

• Our products are used for

• Breast reconstruction

• Abdominal wall repair

• Hernia repair

• Facial defects

• Burns and other applications

Business Drivers



34


Increase Functionality

Implement and Expand capabilities: Implement existing

capabilities and implement additional capabilities to meet

business demand, improve usability .

Country Specific Globalization: Release12.1 and further

offers better solutions for country specific requirements.

Total Cost of Ownership (TCO)

Implement and Consolidate: Identify, prior

cost-reduction opportunities such as conso

implementing common business processesand centralizing the support organization.

Implement , Simplify and Outsource: Outs

management responsibilities in conjunction

implementation.

Return on Investment (ROI)

Implement and Simplify: Re-engineer existing capabilities

and "de-customize“ application to simplify support.

Implement and Streamline processes: Get more value out

of current implementation by redesigning and streamliningbusiness processes, conducting end-user training ,

establishing shared service centers and providing other

user support to help increase system use.

Business Continuity

Implement and Align with Applications

Implement our applications to ensure Oracle

Low Risk : Existing functionality and bare

with a Low Risk based solution

Business Drivers



35


Application Footprint

Below is current Oracle EBS application footprint for all major Lifecell business

Procurement

Warehouse &

Logist ics

Operat ions

Manufacturing Demand

Planning

Supply Chain

Planning Order Managem

Inventory

Management

Production Management

(OPM)

Inbound Logistics Contract Manufacturing

Call Cente

Managemen

Outbound Logi

Quality Management

Cost Management

Label Printing

(Loftware)EBR ( Oracle MES)

Mobile

Transactions

Consign Inven

Managemen

iProcurement

Order ManagemDemand PlanningProduction and

Material PlanningProcurement

Standard Pric

Technical Footprint



36


Accounts

Receivable

Accounts

Payables

Fixed Assets

OPM Costing

Oracle E-Business Suite R12

Financials

General

Ledger

Cash MgmtMES

E-Record

Quality

Process

Execution

Product Devl

Process

MFG

Purchasing

Shipping

Order Mgmt

Inventory

Supply

Chain Mgmt

Oracle Integration Repository (iRep)

Data Warehouse

Hyperion

MMIS

Sunshine Act

SalesForce.co

m

Spend Events

Amex CAR

Concur

Aggregate Spends

Customer,SalesRep, TerritorySpend Events

Expenses

Sales

iPad Consignment App

Challenges



37


Challenges• Implement Oracle Process Manufacturing and MES for LifeCell’s main produ

• Ensure traceability back to original donor / hide

• Integrated costing

• Paperless Batch record for Strattice Kitting process• Ensuring compliance to :

• 21 CFR 11 – Electronic Records

• 21 CFR 1271 – HCT/Ps Good Tissue Practice

• 21 CFR 820 – Medical Device – Quality System Regulations

• AATB – Standards for Tissue Banking

• ISO Standard 13485, Medical Device

• Medical Device Directive 93/42/EEC and Directive 2003/32/EC

Human Tissue(Donor Gift)

LifeCell’sManufacturing

Process

86 AlloDerm & AlloDerm RTU

SKUs

Porcine Tissue(Abattoir)

LifeCell’sManufacturing

Process87 Strattice SKUs

OPM/MES implementation



38


OPM/MES implementation

OPM

• Batch management

• Material transactions for batchprocessing

• Quality Samples

• Audit trails

• LifeCell customizations

• Label management & printing• Status mgmt / mat’l restrictions

• Expiry date mgmt

• Yielding product / linking ingredients to next

batch

• Scan verification of packaging and tissue

containers

MES Touch screen

• AlloDerm Batches

• Quality Samples• LifeCell Scan Verification

• Releasing/completing steps

• Strattice Kitting• Mat’l transaction

• Quality Samples

• Acknowledgement PI’s

• Releasing/completing steps

• E-sig

• MES Workbench for step

LifeCell / Oracle Partnership



39


LifeCell / Oracle PartnershipMES Enhancements

Link to LifeCellOPM customiza

Automatic naviga

first Process instr

Automatic

first step in

Release a

MES (blan

Can’t comp

quality sam

process pa

Can’t comp

out of orde

Additionally: Orac

in development ofdata load program

Paperless Kitting Batch



40


Paperless Kitting Batch

Enhancement: Aut

Acknowledgement

Material transactio

ensure all requiredconsumed.

Use of optional / m

instructions.

All instructions for technician at point of

use eliminating paper batch record (exceptfor label sample)

MES Touch screen for mfg technician

Steps completed in OPM Batch creation and release

Reservation of material

Creation of pending lots

Label mgmt: printing & tracking

Yielding product

Consuming of add’l ingredients (if req

Printing reports for label and lot recon

Last Process instruction is Supervisor

review with e-sig in MES.

(Not shown) Qualit

Product Recommendations



41


Product Recommendations

Desired Oracle MES improvements

Navigation OPM MES needs to be much simpler

Interactive “Dashboard view” of batch. Ability to see major components of ME

be able view their status and click to

Make process instruction ordering “smarter” and more customizable.

Conditional branching that can utilize batch values to determine whether

be mandatory.

Allow material transactions and process parameters to be re-visited. Fo

more than once piece of equipment used, or more material consumed afte Formalize custom function “button” to call company specific customizations i

pass values from MES to OPM).

Ability to make comments more universal to batch, easily visible and updatea



42


Thank You!




Oracle EBS ProcessManufacturing Investments

Process Manufacturing




MES

Open Interfaces for full batch life c

Automatic detailed reservations

Multi batch actions – group and ac

Resource batching – optimize plan

Step Actions from Operator Workb

Auto commit for Process Instructio

Enhanced navigation to Process I

Enforcement of task for mandator

Manufacturing Enhancements

Batch

Enhancements

Master Data Expanded Descriptions

Update/deletion validations – with LCF & Simulator usability enhanc

Make to Order

Create batch for a sales order

Rules based batch creation

Automated material reservations

Workflow messaging to Production




g

Batch Open Interface

• Open Interface –New Tables & Existing APIs

Batch Creation from Recipe

Batch Updates

Batch Re Route

Batch Re Schedule

• Batch Life Cycle Actions

• Resource (and Material) Transactions• UI For Error Management






g

Batch Group Management

• Group and “act” on many batches

together

• Improved query filters

• Date inputs to batch actions

• Override Material Exceptionsduring batch release






g

Auto-detail reservation

• Automatic reservation flexibility is

extended to users during

• Batch Creation

• Batch Release

• Batch Create and Release






g

Longer descriptions and codes

• Up to 240 Characters for Description• Up to 32 Characters for Codes

• Formula and Recipe

• Routings, Operation & Resources

• Component group, Component Class

and Analysis Code

Master Data Enhancements

Entity Old Code Description

Resource 16 40

Operations 16 40

Routings 32 40

Formula 32 70

Recipe 32 70

Component Group 8 40

Component class 16 40

Analysis code 4 40





Touch screen Enhancements

• Step Release and Complete using

workbench

• Auto Commit for Process Instructions

• Easy Access to actionable process

Instructions

MES Enhancements





OPM Financials Performance Enhancements

Parallel Processing Mode for• OPM Pre-Processor Wrapper• Cost Update

64 bit executable on Linux for• Cost Rollup Process

• Actual Cost Process• Cost Update Process and• OPM Accounting Pre-Processor

** 10x Improvement in Accounting period close processing time

Transaction posting at :• Item cost OR• Item –Cost Component




Costing Enhancement : Negative Percentage Overheads

Help model specific negative

cost





Easy access to details of the

costs from “lower” levels :

Actual cost type also

Costing Enhancement : Actual Cost Display for “Lower Lev

Process ManufacturingCosting Enhancements




Provide additional information via

DFF

Costing Enhancements

Pre-Processor Wrapper support for

additional process categories:• Actual Cost Adjustments

• GL Cost Allocations

• Lot Cost Adjustments.

Pre-Processor submission and status

screens support for Lot Cost

Adjustments

Process ManufacturingI t t d L d d C t M t




Integrated Landed Cost Management

Purchasing

Advanced

Pricing

Receiving Cost

PayabPO Information

Charges,

Freight,

Insurance

Estimated

Landed Cost

Invoices

EstimatedLanded

Cost

Landed Cost Management

Charge Mgt.

LC CalculatorProduct Cost

Dashboard Actual Variances

Receipts

Two LCM variants: Pre-receiving and Service

Process ManufacturingCosted IBOM




• See Standard Costing Information at alllevels of the Indented Bill of

• Drill-down from summary to cost

component and item level detail

• Granular view of the costs efficiently

Costed IBOM

Process ManufacturingOPM E d




OPM EndecaProcess Batch

Operations/Step

ResourcesIngredients

ReasonsUnallocatedIngredients

Sales Order/ Customer

YieldNon

conformance

Guided Navigation

Key Metrics Highlights

Google Like Search

Search Across Organizations

Search On Flexfields

Advanced Visualization

Range Filters with histograms

Tag Clouds

Charts

Performance Metrics

Metrics Bar

Cross Tab

Complete Data View

Process ManufacturingOPM Endeca




• Extreme speed

• Easy configuration /personalization

• Quick implementation

• Integrated Navigation

E-Business Suite 12.1 & 12.2 RoadmapC ti d R l & I ti E t U t k




May

2009

Dec

2009

Aug

2010

Continued Releases & Innovation, Easy to Uptake

12.1 12.1.2 12.1.3 12.1.3+ New Features

PlannedReleased

12.2 12.2.3 12.2.4 1

Sep

2013

Field Service,Expenses

EBS Extensions for Endeca

Mobile Apps

In-Memory Apps& Other New Products

Product Releases for Both 12.1 & 12.2

In-Memory Cost Mgt,Outsourced Mfg, SCEM,

EBS Test Automation

16 productsFinancials, Procurement, Contracts, Project Ma

Quality, SSHR Manager, MDM Hubs, m

Time Entry, Projects, Procurement, Order Mgt, Quality, Maintenance, Approvals, Employee D

More In-Memory Apps, Yard Mgt , Advanced Te

User Experience Innovation, Functional A

Oracle Applications: Current Release and RoOracle E-Business Suite Manufacturing




User Experience

• Process & Discrete MES usabilityimprovements

Customer Driven Enhancements

• OPM batch/formula open Interfaces

and OPM financials enhancements

Business Intelligence

• MOC for Real Time Shop Floor

Performance Monitoring and Action

• Manufacturing Analytics


• Discrete Manufacturing• Process Manufacturing

• Inventory Management

• Cost Management

New Products

• In-Memory Cost Management (phase1)

• Outsourced Mfg for Discrete Industries

User Experience

• Express transact & dekitting for Serialized Mfg

• MOC - Technology upgrade to ODI/OBIEE 11g

• Enhanced MOC-EAM integration for asset

performance

• Phone and Tablet apps for Manufacturing

Supervisors, Operators, Quality engineers

Customer Driven Enhancements

• Electronic Kanban

• Contingent Worker Support

• Outsourced Mfg Enhancements for Discrete

• MES integration to Oracle Time and Labor


• Project Manufacturing

• Manufacturing Quality

New Products

• In-Memory Cost Management (phase 2)

• Outsourced Mfg for Process Industries

User Experience

• Process and Dis

improvements

• Additional mobile

and tablets

New Products

• Cloud-based Dis

Release 12.1.3+What’s Coming

Next 12 months

Future

Post 12 mont

Oracle E Business Suite Manufacturing




Manufacturing atOpenWorld 2013

EBS Manufacturing Sessions Oracle OpenWor




Monday

September 23

Tuesday

September 24

Wednesday

September 25

SCM General Session:Empowering Modern Supply Chain

ManagementHitachi Consulting

#GEN 8226 (10:45) MW 3014

Manufacturing ALM NetworkingReception

(6:00 – 8:30)Lulu’s Restaurant

Oracle Outsourced Manufacturingfor Discrete Industries

Oracle # CON9095 (5:00) MW 2003

SCM Networking Reception(6:00 - 9:00)

John Colins Restaurant

Oracle Keynote (8:00 – 9:45) Oracle Keynote (8:00 – 9:45) Oracle Keynote (8:00 – 9:45)

Oracle Appreciation Event

Maroon 5 & The Black Keys

7:30pm – 1am Treasure Island

Embedding Sustainability – Creating and Measuring Value

Oracle# CON8931 - (11:15) MW 2003

Exhibit Hall: MW (9:45 – 6:00)

Dedicated Hrs: (9:45 – 10:45)


Dedicated Hrs: (2:30 - 3:00)


Dedicated Hrs (2:15 – 3:30)

New In-Memory Products for EBSManufacturing & Cost Management

Oracle # CON8755 (1:15) MW 2003

EBS Manufacturing: Vision,Release Overview, and Product

RoadmapOracle

#CON8751 (12:15) MW 2007

Hands-On Lab: E-Business SuiteIn-Memory Cost Management

Oracle# HOL 10078 (4:45)

Marriott Marquis Nob Hill CD

Meet the Experts in SCMOracle

(10:30) Moscone West L2

EBS Discrete Manufacturing – What's New, What's Coming…

Oracle, Arrow Electronics#CON8742 (3:15) MW 3014

Revolutionize Information Discovery – Endeca for EBS Manufacturing

Oracle #CON8756 (3:30) MW 2003

Oracle Keynote (1:30pm-3:15)

EBS Process Manufacturing – What's New, What's Coming… Oracle, Lifecell, IFFCO

# CON8764 (5:15) MW 2006-2008

Sunday

September 22

OAUG Discrete Manufacturing SIG

SIG9643 -

(1:00) MW2018

OAUG Cost Management SIG

SIG9668 –

(3:30) MW2002/2004

OAUG Process Manufacturing SIG

SIG9601- -

(2:15) MW2018

1:1 OpportunitiesDemogrounds




g

SCM

Oracle Value Chain SummitEmpowering the Modern Value Chain




Empowering the Modern Value Chain

Explore How New Solutions Within Social, Mobile, Analytics & th

Helping Companies Transform Supply Chains into Modern Value

February 3-5, 2014 – San Jose McEnery Convention Ce

Hands-on workshops, solutions demonstrations & more

sessions on topics in 6 complementary solution areas: P

Chain, Manufacturing, Enterprise Asset Managemen

Planning & Procurement Early bird registration opens soon – www.oracle.com/go

http://eventreg.oracle.com/profile/web/index.cfm?PKwebID=0x177286ec5&source=on-1-mw

http://eventreg.oracle.com/profile/web/index.cfm?PKwebID=0x177286ec5&source=on-1-mw




Graphic Section Divider

CON8764 Theel-CON8764 -OPM Keynote Final

Documents

Transcript of CON8764 Theel-CON8764 -OPM Keynote Final