COMSOL Multiphysics® Modeling Software - Thermal Analysis of Additive Manufacturing · 2014. 10....
Transcript of COMSOL Multiphysics® Modeling Software - Thermal Analysis of Additive Manufacturing · 2014. 10....
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Thermal Analysis of Additive Manufacturing
COMSOL Conference October 7-10, 2014
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Motivation
• Additive manufacturing (3D Printing) – Direct material deposit – Rapid manufacture/prototype – Complex geometry – Reduced machining
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Process
• Discrete layer addition • 95% of AM manufactured by Powder Bed Fusion
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AM Model
• Time dependent material addition
• Moving heat source
• Heat flow – Conduction through
bulk – Convection in molten
metal pool – Radiation to
environment
• Phase change: – Liquid to Solid – Solid to Liquid – Solid state
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Analysis
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Ti-6Al-4V
Conditions: Zhiqiang Fan and Frank Liou (2012
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Marangoni Convection
• Surface tension gradient due to: – Temperature
distribution – Species concentration
• Mass transfer away from regions of low surface tension
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Temperature/Flow Transient
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Including Marangoni Effect
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Influence of Marangoni Effect
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Temperature on layer 1
Layer 1 Layer 2 Layer 3
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Influence of Marangoni Effect
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Temperature on layer 2 Temperature on layer 3
Layer 3 Layer 2 Layer 3
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Conclusions
• Marangoni effect important for local temperature distribution close to molten metal pool
• Marangoni induced convection is significantly reduced away from molten metal pool
• For complex components containing multiple layers the effect is minimal
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