Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10....

45
5 July 2005 Computational Design + Optimisation CDO Dr Kristina Shea Arup Foresight + Innovation, London Engineering Design Centre (EDC) University of Cambridge Engineering Department

Transcript of Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10....

Page 1: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

5 July 2005

Computational Design + Optimisation CDO

Dr Kristina Shea

Arup Foresight + Innovation, London

Engineering Design Centre (EDC)

University of Cambridge Engineering Department

Page 2: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Drivers for CDO

• increased competitiondesire for improved quality

• shorter design time and cost

• increased complexity

• globalizationincreased collaboration among disciplinesdistributed design teams

• increased computing power

• increased software capabilities

• increased computer fluency of designers

Page 3: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Page 4: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

With clients demanding high-quality engineering solutions for more and

more complex projects,

Can CDO provide the competitive edge in meeting and exceeding increasing

demands?

Page 5: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

• improve design innovation and quality

• improve project delivery time and cost

• aid multi-disciplinary negotiations

• enhance design understanding

• quantify design alternatives and

performances

• find feasible design alternatives

• find “optimal” or satisfactory solutions

Potential benefits of CDO

Arup Explores Computational Optimisation, March 2004

Page 6: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Emphasis AreasElement

Scale: 1

structures

facades building envelope optimisation (BEO)

Page 7: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Design Optimization

•select variables, to describe design alternatives

•select criteria, expressed in terms of the design variables, which we seek to minimize or maximize

•determine a set of constraints, expressed in terms of design variables, which must be satisfied

•determine a set of values for design variables, which minimize or maximize the objective while satisfying all the constraints

adopted from: Principles of optimal design: Modeling and Computation, Papalambros and Wilde, 1986

Page 8: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Optimisation Modelling + Methods

2

3

4

5

6

7

8

9

10

1 2 3 4 5 6 7 8 9Web thickness (mm)

Flan

ge th

ickn

ess

(mm

)

FeasibleDesignSpace

InfeasibleDesignSpace

CO Method 1

CO Method 2

Deflection Limit

Shea

r Lim

itDecreasing steel m

ass

Page 9: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

optimisation method

xi+1 = xi + αisi

min/max f(x) s.t.: g(x) ≤ 0

h(x) = 0

analysis engine

design modelx = (x1, x2...xn)T

g(x) ≤ 0h(x) = 0

decision modelf(x)

start

finish

xf = (x1, x2...xn)T

xo = (x1, x2...xn)T

Optimisation Methods

Page 10: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

optimisation method

Excel, Matlab, LSOpt, SOL2000,

own codeanalysis/evaluation

GSA, Strand7, Nastran, LSDyna, Matlab,Excel,...

design modelCAD, FEA model, Excel,

Matlab...

decision modelExcel, SOL2000, LSOpt,

Matlab, own code

Integrated Design Tools

start

finish

Page 11: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Steel Section Size Optimisation

• design the most cost effective solution for lateral stiffness of tall buildings

North East Tower, Hong Kong Station (88 stories, 420 m)Prof. C. M. Chan (HKUST) and Arup Hong Kong

• optimisation model

hybrid steel / concrete

minimum overall weight

minimum overall cost including floor area

Page 12: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Optimised Section Sizing

Arup Sydney Group (Mark Arkinstall)

optimised distribution of beam strength utilisations

0

2000

4000

6000

8000

10000

12000

14000

16000

0 5 10 15 20 25

Optimisation Iteration Number

Num

ber o

f Ove

rstre

ssed

Mem

bers

0

1000

2000

3000

4000

5000

6000

Tota

l Ste

el T

onna

ge

Overstressed MembersSteel Tonnage

Page 13: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

“in-house” techniques • heuristic and intuitive generate-and-test methods

• helpful in identifying feasible solutions

• limited scope, unlikely to find true optimal solutions, but relatively robust

• substantial cost benefit to projects

Beijing National Stadium Leadenhall Street

Steel Section Size Selection + Automation

Page 14: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Shakhatar Stadiumwith Arup Sport (Martin Simpson, Forest

Flager, Tristan Simmonds, Erin Morrow)

Page 15: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Design Concept• Roof

SUN EXPOSURE DIAGRAM

• Steel space frame structure

• Partially translucent roofing to increase sunlight on pitch

Page 16: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Virtual Prototyping and Optimization

• ‘Smart’ Parts

SUPPORT STRUCTURE COMPONENT

c1c2

c3

p1 p2

p3 p4

p5p6

Catia

GSA

code checker

optimisation

Page 17: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Evolving Optimised Bracing Systems for Tall Buildings

• bracing system for lateral stability of a tall building (~260m)

• efficiency in bracing design driven byconnection costsmaterial costsconstruction costs

• complex structure, behaviour not well understood

• aesthetic requirements important

CDO potential benefitsimprove design performanceenhance design understanding

BEL4 (Damian Eley, Chris Neighbour) Cambridge University (Rob Baldock)

Page 18: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Design Optimisation Model

Minimize ∑=

=n

SSLN

1

Subject to bracingbracing FF (max)≤

beamsbeams MM (max)≤

where:N = total number of bracing elements in the structure;LS = number of bracing elements in spiral S (design variables);n = number of bracing spirals in the structure (up to 45);Fbracing = current maximum axial force occurring in any bracing element in the structure;F(max)bracing = limit on axial force in bracing elements;Mbeams = current maximum bending moment occurring in any horizontal beam in thestructure;M(max)beams = limit on axial force in bracing elements.

3x1048 possible designs!!!

Page 19: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Design 0 - fully braced - 718 bracing elements

front back Max abs. axial force in bracing = 6750 kNMax abs. bending moment in beams = 487 kNm

Page 20: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Scale: 1:1413.

Axial Force, Fx: 25000. kN/pic.cmMinimum values of env.

-0.4943 kN-964.7 kN-1929. kN-2893. kN-3857. kN-4821. kN-5786. kN-6750. kN

Case: C24 :"ULS envelope"

Design 0 - fully braced - axial force in bracing

Max abs. axial force in bracing = 6750 kNMax abs. bending moment in beams = 487 kNm

Page 21: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Scale: 1:1413.

Moment, Myy: 700.0 kN m/pic.cmAbsolute value of env.

486.7 kN m417.2 kN m347.7 kN m278.1 kN m208.6 kN m139.1 kN m69.53 kN m3.776E-6 kN m

Case: C24 :"ULS envelope"

Design 0 - fully braced - bending moment in beams

Max abs. axial force in bracing = 6750 kNMax abs. bending moment in beams = 487 kNm

Page 22: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

19

1718 3637

38

1516 3233

3435

14 2930

31

27

28

4

2 3 5

1 62122

720

8

9

10 1326

11 1223

2524

spiral tips available for immediate removal

Page 23: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Design 1 - 337 bracing elements

front backMax abs. axial force in bracing = 8355 kNMax abs. bending moment in beams = 433 kNmMethod: basic automation

Page 24: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Scale: 1:1413.

Axial Force, Fx: 30000. kN/pic.cmMinimum values of env.

-478.7 kN-1604. kN-2729. kN-3854. kN-4980. kN-6105. kN-7230. kN-8355. kN

Case: C24 :"ULS envelope"

Design 1 - axial force in bracingMax abs. axial force in bracing = 8355 kNMax abs. bending moment in beams = 433 kNmMethod: basic automation

Page 25: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Design 1 - bending moment in beams

Scale: 1:1413.

Moment, Myy: 1000. kN m/pic.cmAbsolute value of env.

433.2 kN m371.3 kN m309.4 kN m247.6 kN m185.7 kN m123.8 kN m61.89 kN m1.921E-6 kN m

Case: C24 :"ULS envelope"

Max abs. axial force in bracing = 8355 kNMax abs. bending moment in beams = 433 kNmMethod: basic automation

Page 26: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

evolutionary design optimisation process

Page 27: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Design 2 - 319 bracing elements

front backMax abs. axial force in bracing = 8492 kNMax abs. bending moment in beams = 480 kNmMethod: deterministic pattern search

Page 28: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Design 3 - 319 bracing elements

front backMax abs. axial force in bracing = 8451 kNMax abs. bending moment in beams = 500 kNmMethod: randomized pattern search

Page 29: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Initial Result Summary

Efficiency (analyses

per element removal)

Bracing Elements in

Final Structure

Max Axial Force in Final Structure (kN)

Max Bending Moment in Final Structure (kNm)

Design 0 - 718 6750 487

Design 1 12+ 337 8355 433

Design 2 2.5 319 8492 480

Design 3 2.4 319 8451 500

Page 30: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Parametric Design Study

303 bracing elements

216 bracing elements

384 bracing elements 296 bracing elements

262 bracing elements

248 bracing elements

500 kNmBending limit

400 kNmBending limit

750 kNmBending limit

7,000 kNBracing force limit

8,500 kNBracing force limit

10,000 kNBracing force limit

Page 31: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

271 elements 251 elements 251 elements(684kNm, 8398kN) (744kNm, 8489kN) (726kNm, 8475kN)

Outline Proposals

Page 32: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

CDO Benefits Achieved

• improved design performanceyes - improved structural performance

met aesthetic design goals

• enhanced design understandingyes - better understanding of structural parameters

better understanding of the minimum number of bracing elements

better understanding of problem areas in the design

Page 33: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + InnovationAdvanced Geometry Unit (Cecil Balmond, Daniel Bosia)

1 generate spatial tiling

Weaire Phelan Danzer

Using Spatial Tilings in Design

Page 34: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Using Spatial Tilings for Design

2 adapt tiling for design context

Page 35: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Erosion Algorithm

0 Analyse structure (Rhino model -> GSA)

1 Check constraints (max # members, displacement, ...)

2 Remove elements with performance ratio < removal ratio

(force/max force or utilisation/max utilisation)

3 If no elements were removed, increase removal ratio if removal ratio < max removal ratio

Return to step 1 if removal ratio updated

If removal ratio ≥ max removal ratio, stop

4 Check for disconnected “small” structures

5 Reanalyse structure (Rhino model -> GSA)

6 Retrieve data, calculate performance ratios and sort members by increasing performance. Return to step 1.

Page 36: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

3 erode structure driven by force, utilisation, displacement, ...

6732

Page 37: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

3000

Page 38: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

1518

Page 39: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

987

Page 40: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

496

Page 41: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

300

Page 42: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Page 43: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

What next?

CDO provides new opportunities for design generation, optimization and rationalization.

We will continue to expand our expertise in the area to meet and exceed demand for high-quality engineering solutions

on ever more complex projects.

Page 44: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

aesthetic

spatial usage / program

structural

environmental control

lighting

energy

acousticsustainability

fire

Optimal Building Performance?

cost

Page 45: Computational Design + Optimisation CDOformpig.com/pdf/formpig_arup cdo short_shea.pdf · 2013. 10. 31. · (BEO) Dr Kristina Shea, ... increase sunlight on pitch. Dr Kristina Shea,

Dr Kristina Shea, Foresight + Innovation

Exploring pareto-optimal design archives