Compressor Services - Applied Process Cooling...
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Providing a comprehensive program for compressor maintenance & repairVIBRATION ANALYSIS PROGRAMThe most cost effective approach to maintaining your compressor. Minimize equipment downtime and maximize your maintenance dollars.
COMPRESSOR REBUILD & EXCHANGEIn-House machine shop with factory trained technicians equipped to handle all machine
sizes quickly and efficiently.
Prefabricated Condenser & PlatformFoster Farms • California
The APCCO Promise
Our mission is to support our customers’ needs for refrigeration solutions, serving them with the same pride, care and concern for quality that they exhibit towards their customers. Continue to build upon an outstanding reputation and the trust of many satisfied customers.Continue to distinguish ourselves with customer satisfaction, honesty and leadership. We believe every one
of our employees help to make APCCO successful.
APCCO is committed to maintaining a character of trust born out of our three core values.
INTEGRITY & ETHICAL PRACTICES
RESPONSIBILITY
HONESTY2 3
CONDITION MONITORINGVibration Analysis (details on page 5)
Oil Analysis
Axial Float Checks
COMPRESSOR INSPECTIONSAdherance to Manufacturer Recommended Guidelines Quarterly, Semi Annual and Annual Inspections
Laser Alignment
Safety Controls Testing
Controls Calibration
REALIZE THE ADDITIONAL BENEFITS WITH
APCCO LUBRICANTS APCCO’s line of refrigeration
lubricants have been specifically
formulated to provide the
highest level of performance and
protection possible.
DON’T WAIT FOR A BREAK DOWN. IMPLEMENT AN EVALUATION
PLAN IN YOUR FACILITYAPCCO is currently monitoring over100 facilities throughout
the Western US. Our in-house team of ASNT Certified Analysts
work with customers to eliminate unplanned equipment failures.
ASNT CERTIFIED ANALYSTS
AVOID LENGTHY DOWNTIME DUE TO UNNECESSARY BEARING FAILURE
EXTEND OVERHAUL INTERVALS
PREVENT CATASTROPHIC FAILURE
ELIMINATE COSTLY REPLACEMENT
REDUCE OVERHAUL COST & TIME
24-HOUR SERVICE HOTLINE
APCCO I.C.E. ProgramThe Inclusive Compressor Evaluation program is the most effective approach to compressor maintenance.
Vibration Analysis Prevent costly break downs with predictive maintenance
APCCO I.C.E INTEGRATES PREDICTIVE AND PREVENTATIVE MAINTENANCE
MINIMIZE DOWN TIME, EMERGENCY REPAIRS AND SERVICE COSTS WITH OUR COMPREHENSIVE COMPRESSOR CARE PROGRAM NOW AVAILABLE.
ASK YOUR APCCO REPRESENTATIVE TODAY
Keep your cool with the APCCO I.C.E. Program ASK YOUR APCCO REPRESENTATIVE ABOUT A CUSTOMIZED I.C.E. PROGRAM
START MAXIMIZING YOUR MAINTENANCE DOLLARS NOW!
Vibration Survey Problem Detail
Page 1
Area: Customer, Fresno, CA.
Equipment: #10, FES Model 315X, S/N 000
Urgency:
Serious Severity: High Alarm Title: Bearing Fault, Compressor, Screw, C2
Survey: 16-October-12
Certainty: 4
Analyst: Jerome Murray
Fault:
BPFI Bearing Fault
Explanation: The thrust bearing fundamental defect frequency BPFI “Ball Pass Frequency Inner Race” and its harmonics with rotating speed sidebands are appearing in the spectrum. Impacting can be seen in the time waveform. This is an indication the inner race of the thrust bearing contains spalls. Presently the thrust bearing is in stage 4 of the 4-part bearing failure scenario.
Recommendation: Schedule the compressor for rebuild at your first opportunity.
Vibration Survey Points Spectrum
HDN 315 - C2 Comp Outboard - Vertical - Vel Spec 300000 CPM10/16/2012 12:33:01 PM
CPM0 50,000 100,000 150,000 200,000 250,000 300,000
in/s
0-p
k
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08 O/All 0.218 in/s 0-pk
10/16/2012 12:33:01 PM O/All 0.218 in/s 0-pk 3560.771 RPM
Subs
ynch
rono
us th
ru 1
X R
PM1.
5X -
2.0X
RPM
2.5X
- 3.
0X R
PM
Dan
ger:
Fund
amen
tal B
earin
g D
efec
t Fr
Dan
ger:
Low
er H
arm
onic
Bea
ring
Freq
ue
Dan
ger:
Hig
her H
arm
onic
Bea
ring
Fr
Ove
rallDanger: 50-84X RPM
Pow
er (i
n/s
0-pk
)
0.65
0
7313
BE
AP
BP
FI -0
.93%
7313
BE
AP
BP
FI -0
.93%
7313
BE
AP
BP
FI -0
.93%
7313
BE
AP
BP
FI -0
.93%
7313
BE
AP
BP
FI -0
.93%
7313
BE
AP
BP
FI -0
.93%
7313
BE
AP
BP
FI -0
.93%
7313
BE
AP
BP
FI -0
.93%
7313
BE
AP
BP
FI -0
.93%
7313
BE
AP
BP
FI -0
.93%
7313
BE
AP
BP
FI -0
.93%
Easy to understand
reporting means you’ll
know the health of your
machine at a glance.
4 5
Actual stage 4 bearing defects indicated in the report (at right)
are pictured below.
Compressor Rebuild & Exchange ServicesScrew Compressors • Reciprocating CompressorsRotary Vane Compressors • Vacuum Pumps
APCCO REBUILDS A VARIETY OF COMPRESSORS FROM INDUSTRY LEADING MANUFACTURERS
• COMPRESSOR REBUILDS INCLUDE COMPLIMENTARY BASELINE VIBRATION
• TECHNICIANS ARE FACTORY CERTIFIED AND TRAINED
• REMANUFACTURED COMPRESSORS IN STOCK FOR YOUR CONVENIENCE
• DETAILED REPORT WITH ALL COMPRESSOR REBUILDS. REPORT INCLUDES FULL COLOR PICTURES OF REBUILD
• DYNAMIC BALANCING OF ROTORS
• EMERGENCY TURNAROUND
• WE USE QUALITY OEM PARTS
• IN-HOUSE MACHINE SHOP
• LARGE PARTS INVENTORY STOCKED IN OUR MODESTO FACILITY Convenient, local inventory means quick parts delivery and less down time for our customers
• IN-STOCK NEW & REMANUFACTURED VACUUM PUMPS
• REMANUFACTURED AMMONIA COMPRESSORS IN-STOCK
• APCCO CARRIES B3000 CARBON FIBER BLADES (shown above) • Blades last 3-5 times longer that phenolic or Kevlar blades • Extend overall life of the compressor • Guaranteed to never cause a catastrophic cylinder failure • Reduce oil consumption
• ANNUAL TRAINING SEMINARS
®
ASK ABOUT THE APCCO PREMIUM WARRANTY FOR CUSTOMERS WITH AN APCCO I.C.E. PROGRAM
B3000 carbon fiber bladeslast 3-5 times longer
EXCLUSIVE FACTORY AUTHORIZED SERVICE CENTER You’ll have confidence in our service. APCCO is the only FLS factory authorized service center
in the Western United States serving the refrigeration and vacuum cooling industries. Our certified technicians use only quality factory OEM parts for service and rebuilds.
6 7
MODESTO HEADQUARTERS
4812 Enterprise WayModesto, CA 95356Tel: (209) 578-1000Fax: (209) 578-1021
SANGER OFFICE
1145 Annadale AvenueSanger, CA 93657
Tel: (559) 875-7720Fax: (559) 875-0170
24 HOUR EMERGENCY SERVICE
(877) 231-6406
SERVICE DEPARTMENT
t: (877) 231-6406 Ext. 1f: (209) 545-1660
REDWOOD CITY OFFICE
555 Price AvenueRedwood City, CA 94063t: (650) 595-0665f: (650) 595-0994
WINDSOR OFFICE
7794 Bell RoadWindsor, CA 95492t: (707) 433-9471f: (707)-433-1310
PARTS DEPARTMENT
t: (559)-875-7720
REBUILD AND VIBRATION
t: (209) 578-1000 Ext. 122
8
CONTACT THE APCCO SERVICE DEPARTMENT ABOUT OUR OTHER VALUABLE SERVICES
Preventative Maintenance Programs • Compressor Rebuilds to include Screw, Rotary Vane and Reciprocating • Vibration Analysis • Oil Analysis • Control Panel Retrofits • Alignments & Start-Ups • Mechanical Integrity Audits • Standard Operating Procedures • Operator Training • Remote Monitoring of Refrig-eration Systems • On-Site Troubleshooting • 24-Hour Emergency Response