Compressor Deflection Analysis
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Transcript of Compressor Deflection Analysis
OXO Compressor Deflection Analysis
Project Information
Project Details:
Periodically evaluate casing movement/deflection.
Predictive analysis of foundation deterioration/issues.
Compare all measurement data to previous inspections.
Develop history for each unit, cold baseline to operational condition monitoring.
Project Description:
Permanent monuments were attached during a mechanical down for each unit. During that time a “cold” baseline was
established for each unit. The baseline inspection would become the comparison for all subsequent inspections for
which casing deflection and movement will be evaluated.
“Hot” checks are periodically scheduled and completed during normal run time. The initial hot check is compared to the cold
baseline and movement/deflection values are provided at each permanent monument location. Each subsequent hot check is then
compared to both the preceding hot check as well as the cold baseline. Movement is tracked from the cold baseline as well as
between each periodic hot inspection.
All movement is depicted in reference to the compressor centerline. An xyz coordinate reference is establish along the
compressor centerline. The X axis represents axial movement along the shaft centerline, either towards or away from the motor…
a + movement is towards the motor and a – movement is away from the motor. The Y axis represents horizontal movement, either
left or right of the shaft centerline… a + value is movement to the left (looking from motor) of the centerline and a – value is
movement to the right (looking from motor) of the centerline. The Z axis represents vertical movement, either above or below the
shaft centerline… a + value is movement above the centerline and a – value is movement below the centerline.
Origin Metrology Group, LLC | (888) 214 2573 | www.originmetrology.com
Report Contents
OXO Compressor Unit C3
Overview
Section I : Location of Permanent Monuments
Section II : Measurement Data – Cold / Hot / Delta
OXO Compressor Unit C4
Overview
Section I : Location of Permanent Monuments
Section II : Measurement Data – Cold / Hot / Delta
OXO Compressor Unit C7
Overview
Section I : Location of Permanent Monuments
Section II : Measurement Data – Cold / Hot / Delta
OXO Compressor Unit C9
Overview
Section I : Location of Permanent Monuments
Section II : Measurement Data – Cold / Hot / Delta
Origin Metrology Group, LLC | (888) 214 2573 | www.originmetrology.com
OXO Compressor C3 Overview
Origin Metrology Group, LLC | (888) 214 2573 | www.originmetrology.com
Origin Metrology Group, LLC | (888) 214 2573 | www.originmetrology.com
PM_5
PM_4
PM_3
PM_2
PM_1
PM_1
PM_3
PM_4
PM_5
PM_6
PM_7
PM_8
PM_9
PM_10PM_11
PM_12
PM_6
PM_7
PM_9
Section IIdentification of Permanent Monument Locations
Permanent Monuments PM_1 thru PM_12
Section IIXYZ Data for Permanent Monuments
2/24/2014 (Cold Baseline) compared to 12/30/2016 (Hot Check) of Permanent MonumentsReference – Compressor Shaft Centerline Looking From Motor
Origin Metrology Group, LLC | (888) 214 2573 | www.originmetrology.com
2/24/2014 12/30/2016 Delta
X Y Z X Y Z X Y Z
PM_1 10.263 -22.059 8.652 10.264 -22.059 8.650 0.001 0.000 -0.002
PM_2 8.046 -22.297 -17.004 8.043 -22.298 -17.001 -0.002 -0.001 0.003
PM_3 60.547 -22.139 13.301 60.552 -22.136 13.298 0.004 0.002 -0.002
PM_4 113.155 -21.955 10.907 113.155 -21.956 10.909 -0.001 -0.002 0.001
PM_5 114.818 -22.342 -17.895 114.820 -22.346 -17.896 0.002 -0.004 -0.001
PM_6 118.509 16.624 0.754 118.510 16.624 0.757 0.001 -0.001 0.003
PM_7 114.799 21.832 13.818 114.796 21.834 13.822 -0.003 0.002 0.003
PM_8 96.505 46.539 -18.289 96.500 46.541 -18.290 -0.005 0.003 -0.001
PM_9 63.204 22.139 12.879 63.202 22.137 12.873 -0.003 -0.001 -0.005
PM_10 62.888 22.456 -17.187 62.885 22.455 -17.192 -0.003 -0.001 -0.005
PM_11 29.715 46.751 -18.689 29.722 46.755 -18.687 0.007 0.004 0.002
PM_12 4.927 18.538 0.132 4.927 18.536 0.136 0.000 -0.001 0.004
OXO Compressor C4
Overview
Origin Metrology Group, LLC | (888) 214 2573 | www.originmetrology.com
Origin Metrology Group, LLC | (888) 214 2573 | www.originmetrology.com
PM_5
PM_4
PM_13
PM_2
PM_1
PM_12
PM_3
PM_6
PM_7
PM_8
PM_11
PM_10
PM_11
PM_12
PM_6
PM_9
Section IIdentification of Permanent Monument Locations
Permanent Monuments PM_1 thru PM_13
PM_8PM_10
Origin Metrology Group, LLC | (888) 214 2573 | www.originmetrology.com
10/17/2014 12/30/2016 Delta
X Y Z X Y Z X Y Z
PM_1 7.735 -24.557 8.216 7.733 -24.559 8.218 -0.002 -0.001 0.002
PM_2 7.434 -24.553 -12.481 7.436 -24.555 -12.483 0.002 -0.002 -0.002
PM_3 44.634 -49.407 -13.758 44.635 -49.407 -13.758 0.001 0.000 0.000
PM_4 79.416 -24.548 12.628 79.412 -24.549 12.632 -0.004 -0.001 0.004
PM_5 126.200 -49.794 -13.819 126.193 -49.795 -13.825 -0.007 -0.001 -0.006
PM_6 129.942 19.086 0.460 129.938 19.085 0.463 -0.003 -0.001 0.003
PM_7 99.677 49.750 -14.305 99.672 49.755 -14.306 -0.005 0.004 -0.001
PM_8 58.696 24.501 13.575 58.698 24.502 13.585 0.002 0.001 0.011
PM_9 58.665 24.503 -12.344 58.667 24.505 -12.336 0.002 0.002 0.008
PM_10 125.573 24.506 9.367 125.581 24.509 9.361 0.007 0.003 -0.006
PM_11 3.059 18.931 1.533 3.062 18.928 1.528 0.003 -0.003 -0.005
PM_12 17.924 49.827 -13.383 17.927 49.828 -13.392 0.003 0.000 -0.009
PM_13 Not Measured 79.298 -24.543 -11.657 N/A N/A N/A
Section IIXYZ Data for Permanent Monuments
10/17/2014 (Cold Baseline) compared to 12/30/2016 (Hot Check) of Permanent MonumentsReference – Compressor Shaft Centerline Looking From Motor
Origin Metrology Group, LLC | (888) 214 2573 | www.originmetrology.com
OXO Compressor C7
Overview
Origin Metrology Group, LLC | (888) 214 2573 | www.originmetrology.com
PM_13PM_4
PM_3
PM_2
PM_1
PM_10
PM_3
PM_12
PM_5
PM_6
PM_7
PM_8
PM_9
PM_10
PM_11
PM_13
PM_6
PM_7
PM_9
Section IIdentification of Permanent Monument Locations
Permanent Monuments PM_1 thru PM_13
PM_8
PM_8
Origin Metrology Group, LLC | (888) 214 2573 | www.originmetrology.com
6/12/2014 12/29/2016 Delta
X Y Z X Y Z X Y Z
PM_1 -123.726 -193.177 17.573 -123.723 -193.178 17.576 0.003 -0.001 0.003
PM_2 -114.401 -226.548 1.606 -114.400 -226.550 1.608 0.001 -0.002 0.002
PM_3 -165.206 -235.868 26.764 -165.202 -235.869 26.759 0.004 -0.001 -0.005
PM_4 -165.322 -235.982 2.184 -165.319 -235.981 2.188 0.003 0.001 0.004
PM_5 -176.296 -280.557 1.559 -176.295 -280.561 1.557 0.001 -0.004 -0.002
PM_6 -213.126 -277.114 24.708 -213.131 -277.112 24.712 -0.005 0.002 0.004
PM_7 -213.034 -277.018 3.788 -213.032 -277.022 3.791 0.002 -0.004 0.003
PM_8 -220.210 -275.692 17.381 -220.215 -275.695 17.386 -0.005 -0.003 0.005
PM_9 -263.581 -219.990 0.471 -263.587 -219.992 0.473 -0.006 -0.002 0.002
PM_10 -211.323 -211.434 25.025 -211.321 -211.438 25.029 0.002 -0.004 0.004
PM_11 -211.288 -211.405 4.303 -211.285 -211.410 4.305 0.003 -0.005 0.002
PM_12 -199.736 -168.085 0.593 -199.739 -168.087 0.595 -0.003 -0.002 0.002
PM_13 -159.933 -167.233 21.328 -159.932 -167.233 21.327 0.001 0.000 -0.001
Section IIXYZ Data for Permanent Monuments
6/12/2015 (Cold Baseline) compared to 12/30/2016 (Hot Check) of Permanent MonumentsReference – Compressor Shaft Centerline Looking From Motor
Origin Metrology Group, LLC | (888) 214 2573 | www.originmetrology.com
OXO Compressor C9
Overview
Origin Metrology Group, LLC | (888) 214 2573 | www.originmetrology.com
PM_5
PM_2
PM_3
PM_2
PM_1
PM_1
PM_3PM_12
PM_5
PM_6
PM_7
PM_8
PM_9
PM_10
PM_11
PM_12
PM_4
PM_7
PM_8
Section IIdentification of Permanent Monument Locations
Permanent Monuments PM_1 thru PM_12
PM_11
PM_12
PM_10
PM_6
Origin Metrology Group, LLC | (888) 214 2573 | www.originmetrology.com
5/09/2014 12/28/2016 Delta
X Y Z X Y Z X Y Z
PM_1 9.306 -21.797 8.641 9.305 -21.797 8.640 -0.001 0.000 -0.001
PM_2 8.992 -22.162 -15.155 8.993 -22.160 -15.156 0.001 0.002 -0.001
PM_3 61.705 -21.825 13.017 61.705 -21.827 13.018 0.000 -0.002 0.001
PM_4 101.636 -22.229 -15.977 101.636 -22.229 -15.978 0.001 0.001 0.000
PM_5 101.863 -21.823 8.221 101.867 -21.822 8.222 0.003 0.000 0.002
PM_6 96.387 46.637 -17.911 96.383 46.637 -17.913 -0.004 0.001 -0.001
PM_7 114.339 22.067 12.770 114.341 22.066 12.770 0.001 -0.001 0.000
PM_8 118.722 16.345 0.675 118.721 16.342 0.673 -0.002 -0.003 -0.003
PM_9 59.058 22.480 -14.299 59.057 22.482 -14.297 -0.001 0.002 0.002
PM_10 59.380 22.236 10.898 59.379 22.238 10.902 -0.001 0.002 0.004
PM_11 24.833 42.978 -13.396 24.834 42.978 -13.398 0.001 -0.001 -0.002
PM_12 5.266 18.664 0.629 5.268 18.665 0.627 0.001 0.001 -0.001
Section IIXYZ Data for Permanent Monuments
5/9/2014 (Cold Baseline) compared to 12/30/2016 (Hot Check) of Permanent MonumentsReference – Compressor Shaft Centerline Looking From Motor