Compressor Deflection Analysis

15
OXO Compressor Deflection Analysis

Transcript of Compressor Deflection Analysis

Page 1: Compressor Deflection Analysis

OXO Compressor Deflection Analysis

Page 2: Compressor Deflection Analysis

Project Information

Project Details:

Periodically evaluate casing movement/deflection.

Predictive analysis of foundation deterioration/issues.

Compare all measurement data to previous inspections.

Develop history for each unit, cold baseline to operational condition monitoring.

Project Description:

Permanent monuments were attached during a mechanical down for each unit. During that time a “cold” baseline was

established for each unit. The baseline inspection would become the comparison for all subsequent inspections for

which casing deflection and movement will be evaluated.

“Hot” checks are periodically scheduled and completed during normal run time. The initial hot check is compared to the cold

baseline and movement/deflection values are provided at each permanent monument location. Each subsequent hot check is then

compared to both the preceding hot check as well as the cold baseline. Movement is tracked from the cold baseline as well as

between each periodic hot inspection.

All movement is depicted in reference to the compressor centerline. An xyz coordinate reference is establish along the

compressor centerline. The X axis represents axial movement along the shaft centerline, either towards or away from the motor…

a + movement is towards the motor and a – movement is away from the motor. The Y axis represents horizontal movement, either

left or right of the shaft centerline… a + value is movement to the left (looking from motor) of the centerline and a – value is

movement to the right (looking from motor) of the centerline. The Z axis represents vertical movement, either above or below the

shaft centerline… a + value is movement above the centerline and a – value is movement below the centerline.

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Page 3: Compressor Deflection Analysis

Report Contents

OXO Compressor Unit C3

Overview

Section I : Location of Permanent Monuments

Section II : Measurement Data – Cold / Hot / Delta

OXO Compressor Unit C4

Overview

Section I : Location of Permanent Monuments

Section II : Measurement Data – Cold / Hot / Delta

OXO Compressor Unit C7

Overview

Section I : Location of Permanent Monuments

Section II : Measurement Data – Cold / Hot / Delta

OXO Compressor Unit C9

Overview

Section I : Location of Permanent Monuments

Section II : Measurement Data – Cold / Hot / Delta

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Page 4: Compressor Deflection Analysis

OXO Compressor C3 Overview

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Page 5: Compressor Deflection Analysis

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PM_5

PM_4

PM_3

PM_2

PM_1

PM_1

PM_3

PM_4

PM_5

PM_6

PM_7

PM_8

PM_9

PM_10PM_11

PM_12

PM_6

PM_7

PM_9

Section IIdentification of Permanent Monument Locations

Permanent Monuments PM_1 thru PM_12

Page 6: Compressor Deflection Analysis

Section IIXYZ Data for Permanent Monuments

2/24/2014 (Cold Baseline) compared to 12/30/2016 (Hot Check) of Permanent MonumentsReference – Compressor Shaft Centerline Looking From Motor

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2/24/2014 12/30/2016 Delta

X Y Z X Y Z X Y Z

PM_1 10.263 -22.059 8.652 10.264 -22.059 8.650 0.001 0.000 -0.002

PM_2 8.046 -22.297 -17.004 8.043 -22.298 -17.001 -0.002 -0.001 0.003

PM_3 60.547 -22.139 13.301 60.552 -22.136 13.298 0.004 0.002 -0.002

PM_4 113.155 -21.955 10.907 113.155 -21.956 10.909 -0.001 -0.002 0.001

PM_5 114.818 -22.342 -17.895 114.820 -22.346 -17.896 0.002 -0.004 -0.001

PM_6 118.509 16.624 0.754 118.510 16.624 0.757 0.001 -0.001 0.003

PM_7 114.799 21.832 13.818 114.796 21.834 13.822 -0.003 0.002 0.003

PM_8 96.505 46.539 -18.289 96.500 46.541 -18.290 -0.005 0.003 -0.001

PM_9 63.204 22.139 12.879 63.202 22.137 12.873 -0.003 -0.001 -0.005

PM_10 62.888 22.456 -17.187 62.885 22.455 -17.192 -0.003 -0.001 -0.005

PM_11 29.715 46.751 -18.689 29.722 46.755 -18.687 0.007 0.004 0.002

PM_12 4.927 18.538 0.132 4.927 18.536 0.136 0.000 -0.001 0.004

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OXO Compressor C4

Overview

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Page 8: Compressor Deflection Analysis

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PM_5

PM_4

PM_13

PM_2

PM_1

PM_12

PM_3

PM_6

PM_7

PM_8

PM_11

PM_10

PM_11

PM_12

PM_6

PM_9

Section IIdentification of Permanent Monument Locations

Permanent Monuments PM_1 thru PM_13

PM_8PM_10

Page 9: Compressor Deflection Analysis

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10/17/2014 12/30/2016 Delta

X Y Z X Y Z X Y Z

PM_1 7.735 -24.557 8.216 7.733 -24.559 8.218 -0.002 -0.001 0.002

PM_2 7.434 -24.553 -12.481 7.436 -24.555 -12.483 0.002 -0.002 -0.002

PM_3 44.634 -49.407 -13.758 44.635 -49.407 -13.758 0.001 0.000 0.000

PM_4 79.416 -24.548 12.628 79.412 -24.549 12.632 -0.004 -0.001 0.004

PM_5 126.200 -49.794 -13.819 126.193 -49.795 -13.825 -0.007 -0.001 -0.006

PM_6 129.942 19.086 0.460 129.938 19.085 0.463 -0.003 -0.001 0.003

PM_7 99.677 49.750 -14.305 99.672 49.755 -14.306 -0.005 0.004 -0.001

PM_8 58.696 24.501 13.575 58.698 24.502 13.585 0.002 0.001 0.011

PM_9 58.665 24.503 -12.344 58.667 24.505 -12.336 0.002 0.002 0.008

PM_10 125.573 24.506 9.367 125.581 24.509 9.361 0.007 0.003 -0.006

PM_11 3.059 18.931 1.533 3.062 18.928 1.528 0.003 -0.003 -0.005

PM_12 17.924 49.827 -13.383 17.927 49.828 -13.392 0.003 0.000 -0.009

PM_13 Not Measured 79.298 -24.543 -11.657 N/A N/A N/A

Section IIXYZ Data for Permanent Monuments

10/17/2014 (Cold Baseline) compared to 12/30/2016 (Hot Check) of Permanent MonumentsReference – Compressor Shaft Centerline Looking From Motor

Page 10: Compressor Deflection Analysis

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OXO Compressor C7

Overview

Page 11: Compressor Deflection Analysis

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PM_13PM_4

PM_3

PM_2

PM_1

PM_10

PM_3

PM_12

PM_5

PM_6

PM_7

PM_8

PM_9

PM_10

PM_11

PM_13

PM_6

PM_7

PM_9

Section IIdentification of Permanent Monument Locations

Permanent Monuments PM_1 thru PM_13

PM_8

PM_8

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6/12/2014 12/29/2016 Delta

X Y Z X Y Z X Y Z

PM_1 -123.726 -193.177 17.573 -123.723 -193.178 17.576 0.003 -0.001 0.003

PM_2 -114.401 -226.548 1.606 -114.400 -226.550 1.608 0.001 -0.002 0.002

PM_3 -165.206 -235.868 26.764 -165.202 -235.869 26.759 0.004 -0.001 -0.005

PM_4 -165.322 -235.982 2.184 -165.319 -235.981 2.188 0.003 0.001 0.004

PM_5 -176.296 -280.557 1.559 -176.295 -280.561 1.557 0.001 -0.004 -0.002

PM_6 -213.126 -277.114 24.708 -213.131 -277.112 24.712 -0.005 0.002 0.004

PM_7 -213.034 -277.018 3.788 -213.032 -277.022 3.791 0.002 -0.004 0.003

PM_8 -220.210 -275.692 17.381 -220.215 -275.695 17.386 -0.005 -0.003 0.005

PM_9 -263.581 -219.990 0.471 -263.587 -219.992 0.473 -0.006 -0.002 0.002

PM_10 -211.323 -211.434 25.025 -211.321 -211.438 25.029 0.002 -0.004 0.004

PM_11 -211.288 -211.405 4.303 -211.285 -211.410 4.305 0.003 -0.005 0.002

PM_12 -199.736 -168.085 0.593 -199.739 -168.087 0.595 -0.003 -0.002 0.002

PM_13 -159.933 -167.233 21.328 -159.932 -167.233 21.327 0.001 0.000 -0.001

Section IIXYZ Data for Permanent Monuments

6/12/2015 (Cold Baseline) compared to 12/30/2016 (Hot Check) of Permanent MonumentsReference – Compressor Shaft Centerline Looking From Motor

Page 13: Compressor Deflection Analysis

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OXO Compressor C9

Overview

Page 14: Compressor Deflection Analysis

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PM_5

PM_2

PM_3

PM_2

PM_1

PM_1

PM_3PM_12

PM_5

PM_6

PM_7

PM_8

PM_9

PM_10

PM_11

PM_12

PM_4

PM_7

PM_8

Section IIdentification of Permanent Monument Locations

Permanent Monuments PM_1 thru PM_12

PM_11

PM_12

PM_10

PM_6

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5/09/2014 12/28/2016 Delta

X Y Z X Y Z X Y Z

PM_1 9.306 -21.797 8.641 9.305 -21.797 8.640 -0.001 0.000 -0.001

PM_2 8.992 -22.162 -15.155 8.993 -22.160 -15.156 0.001 0.002 -0.001

PM_3 61.705 -21.825 13.017 61.705 -21.827 13.018 0.000 -0.002 0.001

PM_4 101.636 -22.229 -15.977 101.636 -22.229 -15.978 0.001 0.001 0.000

PM_5 101.863 -21.823 8.221 101.867 -21.822 8.222 0.003 0.000 0.002

PM_6 96.387 46.637 -17.911 96.383 46.637 -17.913 -0.004 0.001 -0.001

PM_7 114.339 22.067 12.770 114.341 22.066 12.770 0.001 -0.001 0.000

PM_8 118.722 16.345 0.675 118.721 16.342 0.673 -0.002 -0.003 -0.003

PM_9 59.058 22.480 -14.299 59.057 22.482 -14.297 -0.001 0.002 0.002

PM_10 59.380 22.236 10.898 59.379 22.238 10.902 -0.001 0.002 0.004

PM_11 24.833 42.978 -13.396 24.834 42.978 -13.398 0.001 -0.001 -0.002

PM_12 5.266 18.664 0.629 5.268 18.665 0.627 0.001 0.001 -0.001

Section IIXYZ Data for Permanent Monuments

5/9/2014 (Cold Baseline) compared to 12/30/2016 (Hot Check) of Permanent MonumentsReference – Compressor Shaft Centerline Looking From Motor