Compression - WESCO International...C-TAP LIGHT DUTY C TAP YST NYT YC-C YC-L C105-C106 C98 C97 ONE...
Transcript of Compression - WESCO International...C-TAP LIGHT DUTY C TAP YST NYT YC-C YC-L C105-C106 C98 C97 ONE...
BURNDYCompression
TYPE YA-AANDYA-A-TN(CONTINUED)
HYLUG™
UNINSULATED ALUMINUMCOMPRESSION TERMINAL
1-HOLE DESIGN
<§AL9CU
UL LISTED 90°C,600 VOLT TO 35 KV+
DIE AND CRIMPINFORMATION
CLOSEDBARREL
COLOR CODEDEND CAP
ELECTRO-TINPLATED
\ CRIMP
CRIMP
CABLEACCOMMODATION
CATALOGNUMBER
YA4CA1
YA4CA3
YA4CA6
YA2CA5
YA2CA1
YA2CA3
YA1CA1
YA25A1
YA25A3
YA25A9
YA26A6
YA26A1
YA27A1
YA27A3
YA28A1
YA28A3
YA29A1
YA30A6
YA30A1
YA31A1
YA32A1
YA34A1
YA36A1
YA39A1
YA39A3
YA44A1
CODECONDUCTOR
4str.
2str.
1 str.
1/0 str.
2/0 str.
3/0 str.
4/0 str.
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
700/750kcmil
1000 kcmil
STUDSIZE
1/45/163/81/4
5/163/83/85/163/81/23/81/23/81/23/81/21/23/81/21/25/85/85/81/25/85/8
NO. OFHOLES IN PAD
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DIMENSIONS
C
.47
.80
.80
.50
.88
.88
.76
.60
.821.03.67
1.03.731.041.171.171.261.381.381.521.621.801.972.052.052.50
D
.75
.87
.94
.911.031.031.19.871.181.341.181.361.181.371.181.361.361.371.371.371.881.911.881.341.881.89
L
2.132.252.322.252.502.562.592.312.672.672.793.032.883.273.263.443.533.903.904.334.925.565.825.265.806.50
N
.33
.41
.44
.32
.41
.44
.44
.41
.63
.63
.44
.63
.44
.63
.44
.63
.63
.63
.63
.63
.88
.88
.88
.63
.88
.88
TREF.
.18
.12
.12
.22
.16
.16
.19
.21
.21
.17
.24
.20
.26
.26
.30
.30
.33
.36
.36
.39
.43
.46
.52
.43
.43
.43
ZMIN.
.42
.46
.50
.43
.47
.50
.75
.46
.55
.71
.74
.73
.74
.74
.74
.73
.73
.74
.74
.741.001.031.00.71
1.001.01
INSTALLATION TOOLING A
DIELESS
MECHANICALTOOLING
MY29-3
(1)-CRIMP
MY29-3
(2)-CRIMPS
-
HYDRAULICHYPRESS
Y644M
(1J-CRIMP
Y35, Y39, Y70, Y46*
DIE NUMBER(# OF CRIMPS)
U4CABT(1)
U2CABT(1)
U1CART(1)
U25ART(1)
U26ART (2)
U27ART (2)
U28ART (2)
U29ART (2)
U30ART (2)
U31ART(2)
U32ART(4)
U34ART(4)
U36ART (4)
U39ART-2 (4)
P44ART" (4)
COLORCODE
GREEN
PINK
GOLD
TAN
OLIVE
RUBY
WHITE
RED
BLUE
BROWN
GREEN
PINK
BLACK
YELLOW
BROWN
ADIE
INDEX
375
348
471
296
297
467
298
324
470
299
472
300
473
936
302
WIRESTRIP
LENGTH
7/8"
1-1/8"
15/16"
1-1/16"
1-3/8"
1-1/2"
1-5/8"
1-5/8"
1-3/4"
2-1/8"
2-1/2"
2-5/8"
2-7/8"
2-7/8"
3"
* Contact BURNDY lor conductor, stud sizes and hole drillings not shown.A See tooling section of this catalog for complete tool and die listings.* Use P-UADP-1 adaptor with "U" dies in Y46 Hypress™." P44ART for use with Y46 HYPRESS™ only. P-UADP-1 adapter not required.* For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.
Y644M DIELESS HYPRESS™RANGE-TAKINGCAPABILITIES
The following size HYDENT™ lugs and twoway splices, when crimped with the Y644MDIELESS HYPRESS™ tool, produce thefollowing range taking capabilities:
ALUMINUM CONNECTORSSTANDARDWIRE SIZE
#6AWG#4 AWGS2 AWG#1 AWG
EXPANDEDWIRE RANGE
#6 AWG#4 - #6 AWG#2 - #6 AWG#1 - #6 AWG
STANDARDWIRE SIZE
1/0 AWG2/0 AWG3/0 AWG4/0 AWG
EXPANDEDWIRE RANGE1/0 - #1 AWG2/0 - #1 AWG3/0 - #1 AWG4/0 - #1 AWG
STANDARDWIRE SIZE250 kcmil300 kcmil350 kcmil400 kcmil500 kcmil600 kcmil750 kcmil800 kcmil1000 kcmil
EXPANDEDWIRE RANGE
250 kcmil- 1/0 AWG300 kcmil - 2/0 AWG350 kcmil - 3/0 AWG400kcmil - 4/0 AWGSOOkcmil - 4/0 AWG
600 - 250 kcmil750 - 500 kcmil800 - 500 kcmil1000 -750 kcmil
IBURNDYCompression
I
r
STRANDED"CODE"
CLASS "B"CABLE
STD. LENGTH
LUGS
LONGBARREL LUGS
COPPERSPLICES
REDUCERADAPTER
COPPERTAPS
ONE HOLE
NARROW TONGUE
NARROW TONGUE TWO HOLE
TWO HOLE
YA-L. YA-L-TC
YA-L-NT
YA-L-2NT
YA-2L. YA-2LN.YA-L-2TC
C - 6 - C 1 1
C12
C47
C40 - C46
ONE HOLE
TWO HOLE
FOUR HOLE
YA. YA-TC, YAZ
YA-2N, YA-2TC, YAZ
YA-4N.YAB-4N
C13-C21
C48 - C60
C8t
STANDARD LENGTH
LONG BARREL
YS-L
YS, YS-T, YSP-T
C90
C91.C95
REDUCER ADAPTER Y-R C92
TEE
C-TAP
LIGHT DUTY C TAP
YST NYT
YC-C
YC-L
C105-C106
C98
C97
ONE HOLE
ONE HOLE-WIDE BELLED ENTRY
ONE HOLE-LEAD PLATED
TWO HOLE
TWO HOLE-LEAD PLATED
YA-L, YA-L-FX, YAV, YAV-L-FX
YA-LB
YAG-L-TC-LD
YA-L-2TC-FX, YAV-L-2TC-FX
YAG-L-2TC-LD
C22 - C27
C2B
C29 - C34
C61 - C67
C68 - C74
r^
ALUMINUM
t
LUGS
TRANSFORM.LUG KIT
STACKINGADAPTER
PINADAPTER
SPLICES
REDUCERS
TAPS
——
ONE HOLE
TWO HOLE
YA-A, YA-A-TN
YA-A
C110-C111
Ct12
YA-A-KIT C114
ASA-U cm
STRAIGHT
OFFSET
AYP
AYPO
C115.C116
C115.C116
STANDARD
TAPERED FOR HIGH VOLTAGE
YS-A
YS-AT
C117.C118
C119
YRB C120
H-TAPS YFD. YFN, YFO, YFR C121
BURNDYCompression
COMPRESSIONCONNECTORSBurndy's compression connectors aredesigned for reliable and controllable electri-cal connections. The complete installation isfully inspectable. They are high conductivitycopper and operate cooler than the wire onwhich they are installed. The connectors with-stand a wide range of electrical and environ-mental conditions, including current surges,temperatures, corrosion and vibrations, for awide variety of applications. These featuresmean a consistently high quality connectionat a low installed cost.
Copper compression connectors are manu-factured from high-conductivity electrolyticcopper. The connectors are normally tin-plated, lead-plated, or plated with proprietaryBurndy brite finish to provide durable long-lasting corrosion resistance. The connectordesign has been matched to the cable size toprovide the necessary physical strengthrequirements for reliable electrical perfor-mance.
Aluminum compression connectors are man-ufactured from high conductivity, high puritywrought aluminum. They are designed withsufficient mass and are electro-tin plated tominimize corrosion due to galvanic actionbetween dissimilar metals. The connectorbarrels are pre-filled with PENETROX,Burndy's oxide inhibiting compound.
PENETROX contains homogeneously sus-pended metallic particles which penetrate thewire's oxides to establish excellent continuitybetween the individual strands and the con-nector barrel for a low-resistance connection.PENETROX maintains'an air-tight connec-tion. Each barrel end is covered with a color-coded plastic dust cap which prevents foreignmatter from entering the connector before it isused. The connector design has been engi-neered to match the cable size to provide thenecessary physical strength requirements forreliable electrical performance.
SELECTION AND USECopper compression connectors are recom-mended for use on copper conductors.Aluminum compression connectors are rec-ommended for use on aluminum conductors.Dual-rated aluminum compression connec-tors may be used on both copper andaluminum conductors.
Two basic compression designs are available:Circumferential and indent.
Circumferential//::>. compression is solid\|t̂ and symmetrical.
No sharp "Flash".
fa, Indent compression•~ The connector is swaged
to trie conductor.
After compression, virtually all the air isremoved leaving a tight homogeneous massof connector and conductor.
The circumferential crimp design is recom-mended for color coded connectors in lowand high voltage applications. Die index num-ber embossment provides an easy inspectionwhere required to verify the use of the properconnector/die combination. It is also recom-mended for insulated connectors and for ter-minating flexible and welding cables.
The circumferential crimp design dies com-press cable strands into polygonal shapesforming intimate contact with each other andthe connector barrel. This compression formsa tight homogeneous mass with virtually noair pockets. The circumferential crimp pro-vides an excellent electrical connection withhigh pull-out values. The circumferential crimpis ideal for high voltage applications leavingthe connector barrel symmetrical, which iseasier to insulate.
The indent type crimp can be used in virtuallyany application except polyvinylchloride(PVC) insulated terminals and splices. It is anexcellent means of terminating flexible, extraflexible and welding cables. The indentorcompresses the cable strands to form inti-mate contact with each other and the con-nector barrel. The result is an excellent elec-trical connection with high pull-out strength.Laboratory work testing curves establishedthe proper depth and shape of indent for eachtype of connector and wire combination.
"HDOLINCTooling systems are essential for properinstallation of a compression connector.Since connectors and dies are designed as aunit for specific wire sizes, only the recom-mended tools and dies should be used. Mostaluminum and copper HYLUG terminals andHYLINK splices are marked with a die indexnumber and are color-coded to identify thecorrect installation die. Dies marked with thematching die index number and color can beused to install the connector.
Burndy tooling installs a wide range of con-nectors, is reliable, cost effective, and preci-sion engineered for durable, long-lasting ser-vice and quality connections. The toolsinclude small plier types, full cycle ratchetdesigns and hydraulically-poweredHYPRESS heads and new Battery ActuatedTools. Some have permanent die grooves oradjustable dies, while others require achange of die sets or nest die for each con-nector size. Burndy's recommended toolsachieve crimp performance consistent withUL and other industry standards. Since sev-eral tools are suitable for most connectors,the most economical and practical tool can bechosen for each application.
NDUSTRY STANDARDSBurndy's compression terminals, splices andtap connectors requiring third party testingand approval are listed by Underwriters'Laboratories, Inc. Many have also receivedCSA approval and are approved under MIL-T-7928 and other military standards. All con-form to applicable sections of the NationalElectrical Code.
Burndy also offers connectors and spliceswhich meet the (LOCA Seismec and Aging)requirements of IEEE standards 323, 383and 344 for class 1E critical circuits for use inNuclear Utility Applications. Certification to10CFR50 and 10CFR21 available.
Detail catalog listings should be consulted toobtain the appropriate standards for eachconnector and splice.
BURNDYCompression
TYPE YA-AANDYA-A-TN
HYLUG™
UNINSULATEDALUMINUM COMPRESSIONTERMINAL
1-HOLE DESIGN
UL LISTED 90°C,600 VOLT TO 35 KV+
Type YA-A aluminum tin-plated compressionHYLUG™ terminals are dual-rated anddesigned for use on both aluminum and cop-per conductors from #12 sol through2000 kcmil.
They are designed for heavy duty applica-tions to 35KV. YA-A terminals are prefilledwith PENETROX™, and assembled withcolor-coded end caps. Available with one,two, and four-hole NEMA tongues, thealuminum HYLUG™ terminals are designedfor a permanent trouble-free electricaltermination.
DIE AND CRIMPINFORMATION
CLOSEDBARREL
ELECTRO-TINPLATED
COLOR CODEDEND CAP
\ CRIMP
CRIMP
CABLEACCOMMODATION
Features and Benefits• Manufactured from high conductivity,
wrought aluminum with heavy dutywall thickness.0 Provides maximum conductivity, low
resistance and ductility for an excellentcombination of electrical and crimpforming properties.
• Electro-tin plated.0 Provides durable long lasting
corrosion resistance.• Internally bevelled barrel.
0 Provides easy cable insertion.• Meets UL486B 90°C requirements.
0 Provides a quality electricaldual connection.
• Connector is clearly marked with wiresize, die index, color-code and theproper number and location of crimps.0 Provides easy identification and tooling
recommendation for a proper compres-sion which forms a homogeneousmass resulting in an excellent electricalconnection.
Factory prefilled with PENETROX™oxide inhibiting compound.0 Oxide inhibiting compound contains
homogeneously suspended metallicparticles to penetrate the wires' oxides,establish electrical continuity and formsan airtight connection.
1 Color-coded end caps insertedin barrel end.0 Prevents foreign materials from entering
and contaminating the connector priorto usage plus identifies the propercolor-coded die for a reliable connection.
CATALOGNUMBER
YA12WA-TNJYA12A-TNJYAlOA-TNtYA8CA1YA8CA3YA6CA1YA6CA3
CODECONDUCTOR •
12 sol.12str.10str.
8str.
6str.
STUDSIZE
121010101/41/43/8
NO. OFHOLES IN
PAD
1
1
1
1
1
DIMENSIONS
C
.41
.41
.41
.53
.53
.47
.65
D
.50
.50
.50
.60
.75
.751.19
L
1.191.221.221.501.651.842.28
N
.20
.20
.20
.20
.25
.33
.44
TREF.
.08
.08
.08
.09
.09
.14
.09
ZMIN.
.30
.30
.30
.40
.50
.42
.75
INSTALLATION TOOLING ADIELESS
MECHANICALTOOLING
MR8-27(1)-CRIMP
MY29-3(1)-CRIMP
HYDRAULICHYPRESS
-
-
MY644M(I)-CRIMP
Y35, Y39, Y750, Y46*
DIE NUMBER(# OF CRIMPS)
-
U8CABT(1)
U6CABT(1)
COLORCODE
(1)
BLUE
GRAY
DIEINDEX
A
-
374
346
WIRESTRIP
LENGTH
5/8"
5/8"
3/4"
* Contact Burndy for conductor, stud sizes and hole drillings not shown.* See tooling section of this catalog for complete tool and die listings.(1) No color code assigned,t UL Listed for Aluminum only.* Use P-UADP-1 adaptor with "U" dies in Y46 Hypress™.* For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.