Comprehensive Power Introduction Aug2013

POWER IT UP.

Comprehensive Power Proprietary

Introduction to Comprehensive Power

Comprehensive Power is a leading designer and manufacturer of high-performance permanent magnet (PM) motors, generators, controls and drives

We provide enabling technology for rugged industry applications including global oilfield, military, marine propulsion and renewable energy

We were founded in 1998, and are located in Marlborough, MA

We Invent and Produce Unique Solutions which are Manufactured in the USA


Why PM motors?

Full torque, even at stall speed.

Motors can operate with higher speeds and greater precision than achieved by the established fluid or electromechanical drive technologies.

Direct-drive torque motor modules reduce the need for power transmission components such as gear boxes, couplings and linkages, thereby reducing the efficiency losses in machinery created by these components.

Global market for direct drive torque motor modules has grown from $98 million in 2008 to $195 million in 2012 and is forecast to grow to be worth nearly $300 million in 2016.

Source: http://www.imsresearch.com/press-release/more_machine_builders_turn_to_direct_drive_torque_motor_modules&cat_id=201&type=LatestResearch

Example Comprehensive Power TeraTorq® motor

Torque – Speed curve

http://www.imsresearch.com/press-release/more_machine_builders_turn_to_direct_drive_torque_motor_modules&cat_id=201&type=LatestResearch





TeraTorq® motors, in green, on skids with pumps

Top Drive with a TeraTorq® Motor

Faster setup time “Always On” resilient power

electronics Reduced Maintenance Less space required/lighter weight Reduced fuel consumption Safer operation for crew


We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries.


Lightweight with high efficiency, generators from Comprehensive Power are deployed on each of the two wind turbines in the picture.

TeraTorq® generator, yellow, in center of turbines on right, is sealed for subsea operation.

ORPC’s TidGen - the first grid connected tidal generation system in the US


Industrial Power Systems, Inc. designs and builds quality electrical controls, switchboards

and switchgear. Formed in 1981, they have designed and built over 10,000 control panels

covering a broad electrical spectrum. Their strength is in complex and innovative

applications, especially where custom design and engineering is a requirement. The

company has vast experience in marine switchboards and controls and has built to ABS and

USCG specifications for cruise ships, casino boats, workboats, tankers, tugs, barges,

dredges, riverboats, ferries, pleasure craft and military vessels.

EcoMarine Propulsion Systems is a joint venture comprised of three world-class businesses

whose complementary expertise is the force behind marine electric propulsion and a pioneer

for the application of alternative green power sources for the tug/barge marketplace and

beyond worldwide. Offering an affordable electric propulsion drive that offers fuel savings,

reduced emissions, lower maintenance costs, simplicity of operation and improved vessel

environment with regard to noise and onboard sound level reductions.

Comprehensive Power, Inc. is a leading designer and manufacturer of high-performance permanent

magnet motors, generators, controls and drives. Based in Marlboro, Massachusetts, the company is an

enabling supplier and partner of leading firms in the mobile power, distributed power and renewable

energy sectors, helping them produce dynamic energy solutions. Comprehensive Power has supplied

power conversion equipment for submarines, self propelled acoustic targets, robots, vehicles, wind

turbines, drill rigs, transport systems and industrial equipment manufacturers for over eleven years.

The Force behind Marine Electric Propulsion

Ocean Tug/Barge Engineering has either directly designed, or been a fully participating engineering

partner, for 38 operational AT/B’s in the US market over the span of a quarter century. They have

engaged in six new build projects in the US as of 2006, and one overseas. The firm has also now

entered the international marketplace, with units under design for service in the Far East, and Eastern

Europe, and is pioneering the application of alternative "green" power sources for the tug/barge

marketplace worldwide. The firm has also expanded its product range with the introduction of new,

high technology harbor and offshore tug designs.


Improved maneuverability Full torque at low speed Low rotor inertia in motors

enables rapid acceleration, deceleration, or stopping

“Always On” / High Uptime

Reduced Maintenance Reduced Weight and

Smaller Footprint Reduced Fuel

Consumption Reduced Emissions Increased Safety Read about the PowerRing™ Marine Propulsion

System for Workboats at www.ecomarinepropulsion.com


http://www.ecomarinepropulsion.com/


Custom motors and power electronics

Rugged packaging, including motors and encapsulated power electronics for subsea deployment

High uptime, long life



Rollers Presses Shredders Crushers Compressors Fans Pumps… ….and other high torque applications where precise control is required

We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries and…

TeraTorq® High Performance Motors and Generators

Designed for long life use in harsh environments – rugged, sealed, and highly shock tolerant

Patented, propriety designs provide as much as 5X reductions in size and weight compared to motors and generators from other vendors

Low rotor inertia enables unmatched, precise control

Full torque at stall speed

High efficiency

Customizations for your system can include -mounting, shaft interface, housing material, pressure compensation for subsea deployment, cable entries, and more Our motors can easily be customized to fit within a

standard NEMA space if required for your system

TeraTorq® motors have been deployed in subsea applications for military use since 2003, and on drill rigs since 2004. TeraTorq® motors and generators have logged millions of hours of rugged field use.


TeraTorq® High Performance Motors and Generators

Compact and rugged high power motors based on a field proven scalable design

7 standard diameters with incremental length for added torque

13xx series: 13” diameter 160 to 1,200 ft-lbs

14xx series: 19” diameter 300 to 2,000 ft-lbs

26xx series: 26” diameter 1,500 to 6,000 ft-lbs





Custom motors and generators can be designed and built The same machine design functions well as a motor or a

generator


Variable Speed Generator (VSG) Operation

Reduce fuel consumption and emissions

Reduce engine wear and maintenance

Reduce size and weight

Eliminate need for synchronization equipment and the related complex operational processes


CAT C32 engine with a TeraTorq® generator

About 5 feet shorter and about 8000lb lighter

vs. a ‘standard’ genset

The Most Advanced Modular Drive System

The image on the right features multiple racks of TIM-270s, or TIMs (TeraTorq® Inverter Modules).


TIMs

200kW / 250Hp power, 9”x9”x25” modules, typically deployed in arrays

TIM-270 modules are fully interchangeable with each other, reducing the number of spare parts needed to be stocked. Any TIM automatically performs:

AC/DC Rectification

DC/AC Inversion

DC/DC Power Balancing

TIMs are used to:

Drive motors

Transfer power from a generator or other source

Transfer power to/from a switchboard or a battery bank


Theory of Operation - TIMs

Each module has 6 power terminals DC plus, minus and ground 3 AC (input / output) phases

Connected to DC by IGBT switches

Current can flow in any direction based on switch control IGBTs switch rapidly with Pulse Width Modulation (PWM) control

Output is smoothed by phase inductors Harmonics are actively controlled and reduced

AC voltage is between DC plus and minus

AC phases provide or draw current on command, at any frequency from DC to 1,000 Hz Modules automatically balance loads when connected in parallel Can draw power from lower AC voltages with active power factor

correction

08/06/2013 Comprehensive Power Proprietary

TIMs

Designed for continuous “always on” redundant, fail-safe system operation

The unlikely event of a failure of a TIM-270 in a multiple TIM system only decreases the system power proportionately

Such a failure will still yield continued system operation and avoid emergency equipment shutdown

TIM-270 modules can safely and easily be swapped or replaced by anyone; no factory certification or special training is required. Replacing a TIM-270 is a simple “plug and play” operation.


TFMs (TeraTorq® Frame Modules)

Modular, expandable drive mounting system

Power

Liquid cooling

Control

TFMs hold up to 4 TIMs

About 49” tall, 30.5” deep, 10” wide

All module connections are blind mate quick disconnect for safe and foolproof operation


TCM (TeraTorq® Control Module)

Controls the operation of TIM lineups, which may be connected to motors, generators, renewable energy sources, batteries, ultracaps, switchboards, etc

Provides information to/from a system controller via the Modbus Application Protocol (MBAP) over an Ethernet TCP/IP connection

Support for web based data collection, troubleshooting, and preventative maintenance programs

System status is continuously logged locally and can be viewed over the internet

Mode, power, status information

Voltages, speeds , currents, temperatures

Battery health (in hybrid systems)

Fault reporting and identification

Remote support personnel can spot many problems before they interfere with operation

Can help work through any unusual situation



Custom Solutions

Custom PM motors and generators are designed and manufactured to support power, speed, size, weight, operational, and environmental requirements. Custom drive and control electronics can address specific power management, transmission, size and packaging requirements.

08/06/2013 Confidential

Example Application – Drill Rig

Feature / Benefit TeraTorq® Motors,

TIMs Motors and drives from

other vendors

Reduced size of generators and drive house

Modular VFD, “always on”, self service

Support for Variable Speed Generation (fuel savings)

Support for driving 3rd party motors

?

Safer Operation


Example Application – Direct Drive Motor for Mud Pump



other vendors

Reduced size of motors


Direct Drive eliminates gearbox and gearbox maintenance

Lower Rotor Inertia for more precise control (fast emergency stopping if ever required)


Example Application – High Torque Motor for Active Heave Drawworks


TIMs AC Induction Motor

Reduced size and weight

Wider temperature operating range

Liquid cooled (no external blower fan needed; no noise from fan)

Lower Rotor Inertia for more precise control


Example Application – Electric Motor Upgrade to Hydraulic Tongs



other vendors

Size and weight that is small enough to fit within space of existing hydraulics



Example Application – Electric HPU



other vendors

Reduced size and weight

Direct Drive ?

Liquid cooled (no external blower fan needed; no noise from fan)



Example Application – Tug Boat Propulsion System


TIMs Motors and drives from other

vendors

Reduced size of motors, generators AND drive cabinets

Direct drive, including full torque even at low speed

Modular VFD, “always on”, self service, includes built-in filtering

Variable Speed Generation – fuel savings with advanced intelligent energy management, reduced emissions

Support for driving 3rd party motors, such as pumps or other equipment

?

Safer Operation


Example Application – Refurb of Research Vessel Propulsion System


TIMs Motors and drives from other

vendors

Small footprint of motors, generators AND drive cabinets – need to fit within existing space

FAQs

Can I use TIM drive lineups with motors or generators that are not manufactured by Comprehensive Power?

Yes you can (although we would like you to consider all of our equipment, including our motors and generators, our drives are compatible with products from other manufacturers).

Can a TIM really be replaced by non-factory personnel?

Yes. After following your defined safe procedure to open the circuit breaker for the drive line, just push a button and pull the handle to remove a TIM, and then slide a replacement in.

Can I use my own housing for my TIMs, TFMs, and TCMs?

Yes. we will assist your design efforts and support the deployment of the equipment within your own housing.

Also we sell rack systems and cabinets, and we can also recommend partners who also sell racks and cabinets for our power electronics.


FAQs (con’d)

If a TIM fails, does my system stop operating?

No. In the unlikely event of a TIM failure, the remaining TIMs will continue to operate, and the drive lineup will have proportional power available.

Does a TIM need to be programmed or require a hardware modification to perform an AC/DC conversion or another function?

No. Any TIM can perform any function, and any TIM can be placed in any TFM slot. The TIM’s function is controlled by a TCM which is part of the drive lineup.

Can this drive and power electronics system function as a Microgrid?

Yes. TIM systems support power being supplied from one or multiple sources, including transformers, switchboards, grid connections, generators and battery banks. Power can be distributed to multiple loads, including hotel loads, MCCs, motors and battery banks.



TIMs vs. Other Power Electronics Solution



other vendors

1 Spare Component for any AC/DC, DC-DC, DC/AC function


Truly parallel for the lifetime of your equipment – TIMs from any manufactured lot today, or in the future, can automatically be paralleled with any other TIM

Self Service

Safer Operation

Lower cost of operation – reduced maintenance, fewer parts


Summary

TeraTorq® Motors and generators are available up to 214,400ft-lb Customizations include selectable mounting, shaft interface, housing material,

pressure compensation, and cable entries

Custom designed motors, generators, and power electronics are also available

Our high performance equipment provides significant advantages around Size, Weight, Control, Efficiency

Up time, Reliability, Ruggedness

TIMs/TFMs/TCMs Power and control Comprehensive Power motors or 3rd party motors

“Always on”

Web based monitoring, control

Support for heterogeneous system design - TIMs can drive TeraTorq® and 3rd party motors


Comprehensive Power

Let us power your system.

Jeff Sable, Director Sales and Marketing (508) 460-0010 x706 [email protected]

@jeffsable on Twitter

mailto:[email protected]

Comprehensive Power Introduction Aug2013

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Transcript of Comprehensive Power Introduction Aug2013