Composite Exploded , i
Transcript of Composite Exploded , i
COMPOSITE EXPLODED VIEW , I
GROUP 301-
GROUP 19 GROUP 17
GROUP 109 /
‘+“.’ ____-----------
IGROUPS 14oT SHOWN: I
I41-SHORT BLOCK UNIVERSAL
43-SERVICE ENGINE I SPECIFICATION I
’ 42-MINIBLOCK UNIVERSAL
44-SERVICE ENGINE MODIFICATION
~_____________-- I
-I GRID A2
COMPOSITE EXPLODED VIEW
GRID A3 unvur Ld
This manual contains a complete listing of service replacement parts for Kohler 4KW Generator Sets with specification'series code 102. These use the Kohler Model K321 Engine. The manual includes the following main sections in the sequence listed.
1.
2.
3.
4.
5.
Composite Exploded Views: Shows the general reference group location of the main components of the generator set.
Specification Number Index: Listing of generator set spec numbers arranged in numerical sequence on each page. Group variation numbers are listed in the horizontal line to the right of each spec number.
Group Parts Lists: Indicates specific parts for each specification. Illustrations of parts are shown for each of the various parts groups. Illustrations are keyed to the parts numbers found in the parts group listings.
Accessory Parts List: The parts listed in this section are not installed but are shipped with the generator set. Accessories are shown in back of manual.
Gasket Set Listinq: Lists the part number of the gasket set required for complete overhaul of the unit plus a listing of the individual gaskets and seals which are included in the set. Gaskets and seals are also listed individually in the various parts groups.
1 NUMBER SIGNIFICANCE 1 There are various numbers which must be used in determining how to identify a part number. The
significance of each of these numbers is explained as follows:
SPECIFICATION NUMBER: The generator set specification number, which is found on the nameplate attached to the frame of the generator, indicates model variation or the combination of groups used to build that particular generator set. The spec number is, in effect, a coded number. The first three digits, which are the code designation for generator size and engine model, remain constant in this series while the remaining digits in the spec number are issued in numerical sequence. When the se- quential number reaches 99, the next number will be 100, for example: 10299 is followed by 102100-- note that the spec number goes from a 5 digit to a 6 digit number in the example.
GROUP NUMBER: The group consists of related parts needed to provide one or more related functions.
GROUP VARIATION NUMBER: There may be various groupings of parts designed to provide the same function, however, with minor differences. variation number.
Each of these differences necessitates the assignment of a group Example, dry air cleaner or oil bath air cleaner--both perform the same function,
however, use different parts.
PART NUMBER: The part number is the number by which an individual piece part of a generator set is identified and ordered.
IHOW TO FIND PART NUMBERS] Following is a step-by-step procedure to be used in identifying and ordering a specific part.
STEP 1:
STEP 2:
STEP 3:
STEP 4:
Item to be ordered: ARMATURE ASSEMBLY
Record the Generator Set specification number from the nameplate on the generator frame. (Sample: 10242A)
Turn to the composite views to determine the group in which the armature assembly is located. The armature assembly is in Group 201 - Generator and Mounting.
In the Specification Number Index, find specification 10242A in the left-hand vertical column. Under Group 201 - Generator and Mounting column, locate the variation number assigned to specification 10242A. The variation number is 55.
Turn to Parts Group 201 - Generator and Mounting. Note that the armatures are identified with Index Letter P--under this letfer locate Variation 55. Armature assembly A-252209 is assigned to this variation.
GRID A4
GENERATOR SET SPEC. NO. INDEX
Gasket Set on GRID Cl3
GRID A5
GRID A6
GENERATOR SET SPEC. NO. INDEX
GRID A7
1 SERIES 102
B3
II’
INDEX DESCRIPTION PART LTR. VARIATION NUMBER NUMBER QTY
A
Bl
B2
63
Cl
c2
Dl
D2
El
E2
Nut, wing 1,3,27,28,37,38,44,51
Cleaner, air - assembly (Includes A,Cl,Dl & El) 133
Cleaner, air 13
Cleaner, air - assembly (Includes O,P,Q & R) 15
Cover, cleaner 1,3,27,37,44
38,51
Cover, cleaner 28
Element, filter 1,3,27,37,38,51
44
Element, filter 28
Base, cleaner 1,3,44
28
38,51
Base, cleaner 27,37
X-276-7 1
A-235100 1
272461 1
A-230538 1
235102 1
237848 1
277142 1
235116 1
47 083 02 1
277138 1
235101 1
236638 1
237424 1
235123 1
:NDEX DESCRIPTION PART .TR. VARIATION NUMBER NUMBER QTY.
F
G
H
3
Kl
K2
K3
L
Ml
M2
Gasket, air horn 1,3,13,15,27,28,37, 38,44,51
Precleaner, element (May be used with filter element 235116)
Stud, cleaner l/4 - 20 x 4-718
27,37
Gasket, cleaner 27,37
Elbow, air cleaner 13
Elbow, air cleaner 15
Elbow, air cleaner (Includes nipple) 27,37
Ni;7pl;71/4 x l-118
Brace, air cleaner 15
Brace, air cleaner 27,37
Elbow, street 90" 27,37
Cup, air cleaner 15
Baffle, air cleaner 15
Fastener, oil cup 15
Body, upper 15
Seal, air cleaner 38,5i
Screw, hex. hd. ii10 - 32 x 5/16
1,3,28,38,44
275341
237421
235156
AC-1787
275259
235553
236229
X-226-2
235539
235339
X-211-6
231414
231415
231416
232561
237423
X-167-2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1.1 GRID A8
SERIES 102
23 4
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER
Al Baffle, head (Use 237520 after engine serial no. 31849991 27,37,61,62,79,136,164, 193 235049
Baffle, head 191,198,199,206,229,264 237678
A2 Baffle, head (Use 235049 prior to engine serial no. 3185000) (Use 237677 on engine spec suffix "C") 39,145 237520
Baffle, head 174,175,184,192 237677
B Baffle, cylinder (Use 236676 after engine serial no. 3184999) 27,37,39,61,62,79,130, 235054 206,264
Baffle, cylinder 145,164,174,175,184,191, 192,193,198,199,229 235054
C Housing, blower 27,145,174,192,206
37,175,264
39,184
235901
235934
236289
61,62,79,130,164,191,193, 198,199,229 235561
D Baffle, side air 27,61,164,192,199 236272
37,39,62,79,130,145,174, 235652 175,184,191,193,198,206, 229,264
E Scroll 61,62,79,193,198 236717
130,164,191,199 237475
229 47 416 01
F Baffle, air 61,62,79,130,164,191,193, 198,199,229 236390
Cover, scroll 61,62,193,198 275824
275827(Discont'd
130,164,191,199>229 237476
Bracket, scroll support 61,79,193,198 236718
Brace 229
Screen, air outlet 229
Switch 264
Nut (not shown) 264
41 120 02 1
47 162 06 1
41 099 04 1
41 100 02 1
BAFFLES AND
SHROUD 2
2.1-3.1 GRID A9
INDEX LTR.
DESCRIPTION PART VARIATION NUMBER NUMBER
Use stock of original part number before ordering replacement.
QTY
A Hose l/2 I.D. x 3/4 O.D. x 3-l/8
637 X-484-2
8
C
Dl
D2
Clamp, hose
6
Stud, valve cover 1,6,7
Cover, valve (Standard) 1
Cover, valve (Closed breather) 6,7
Gasket 1,6,7
Seal, breather 1,697
Filter 1,6,7
Baffle 1 ,6,7
Reed, breather 1,6,7
Plate, breather 1,6,7
Gasket 1,6,7
X-426-3
275220
275143
275839
275144 1
231032 1
235118 1
235117 1
235047 1
235631 1
235048 1
34 SERIES 102
f
/D
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY.
E
Fl
F2
Use stock of original part number before orderinq replacement.
Pin, camshaft 10,19,24
Spacer, camshaft .005 10,19,24
Spacer, camshaft .OlO 10,19,24
Camshaft - assembly 10,19,24
Spring, actuating 10,19,24
Tappet 10,19,24
Rotator, exhaust valve 10,19
Retainer, exhaust valve 24
Spring, exhaust valve 10,19
24
Retainer, spring upper 10,19,24
Valve, exhaust (Stellite) (Use 237672 on engine spec suffix "D" & later) 10
Valve, exhaust (Stellite) 19,24
Valve, intake (Stellite) 10,19,24
Keeper, valve 10,19,24
Spring, intake valve 10,19
24
Rotator, intake valve 10,19
Retainer, intake valve 24
235193
275066
275067
47 010 06
47 089 01
D-235327
230020
230011
235168
235010
235011
235838
237672
235582
240013
235168
235010
230020
230011
1
A.R.
A.R.
1
4
3.2-4.1 GRID A10
SERIES 102
5
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY
Use stock of original part number before ordering replacement.
Al Carburetor - assembly 5,40,56,71,78,86
61
1
14
A2 Ca;;u;t;; - assembly , 2
B Gasket, carburetor 1,5,14,40,54,56,61,64, 71,73,78,86
C Bushing, reducer l/4 I.D. x 3/8 O.D.
54,73
Bushing, reducer 318 I.D. x 718 O.D.
56,71
Bushing, reducer l/4 I.D. x 3/4 O.D.
56,71
73
D Nuk6(;;)pper fuel line only) 3
A-236271
E-235501
47 053 13
47 053 15
B-237821
271030
X-202-30
X-202-28
X-202-7
A-105
220786
E Sleeve (Copper fuel line only) 56,71 220547
Fl Elbow (Copper fuel line use 231509)
1,5,14,40,56,61,71,78 x-391-1
F2 Elbow 54 x-274-9
64,73 X-211-8
NDEX TR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY.
Elbow 54
Elbow 56,71
86
Elbow 73
Bracket, regulator 54,56,64,71,73
Regulator 54,56,64,71,73
Hose, flexible 8-l/2 54
Hose, flexible 11 73
Hose, flexible 12-l/4 56,71
Fitting, hose (Swivel) 54,73
Fitting, hose 73
Connector 54,73
Connector 56
71
237813
x-447-5
x-447-10
x-215-5
231471
B-230695
x-409-5
X-651-10
235171
X-653-l
X-652-l
X-296-2
231509
231509
1
1
1
1
1
1
1
1
1
1
1
1
2
3
Adapter, carburetor - assem. (Includes V & W) 56,71 A-237412(Discont'd)l
CARBURETOR S 5.1 GRID Al 1
C’ SERIES 102
CARBURETOR
INDEX DESCRIPTION PART LTR. VARIATION NUMBER NUMBER QTY
N
Z
Choke, automatic 5,56
40,61,71,78 86
Linkage, choke 5,40,56,61,71,78,86
Gasket, choke 5,40,56,61,71,78,86
Coupling l/8 56,71
Gasket 56,71
Pipe l/8 x 3/4 56,71
Pipe 3/8 x 2 64
Pipe l/4 x 718 73
Valve, needle 56,71
Line, idle 14-13/16 copper 56,71
Valve, adapter 56,71
Venturi 56,71
Clamp, hose 54
Screw, sltd. hd. 5/16 - 18 x 1
1,5,14,40,54,56,64,71> 73,78,86
Screw, hex. hd. l/4 - 20 x l-114
54,56,64,71,73
Solenoid 86
230426
238095 4717501
235466
240285
X-216-24
270550
X-217-6
X-204-6
X-220-5
221282
A-237389
270662
237411
X-426-3
x-770-1
X-776-l
47 462 02
1
1
1
1
2
1
1
1
2
1
1
1
1
2
2
1
1
INDEX DESCRIPTION PART .TR. VARIATION NUMBER NUMBER QTY.
Use stock of original part number before ordering replacement.
ALLincludes variations1,5,14,40,56,61,71,78 and 500.
Carburetor - assembly 5,40,56,71,78
61
Carburetor - assembly 14,500
Screw, bowl retainer 5,14,40,56,71,78,500
61
Bowl 1,5,14,40,56,71,78,500
61
Float with lever ALL
Pin ALL
Gasket, bowl ALL
A-236271
E-235501
47 053 15
235447
200420
235448
200418
200408
200376
200375
Al
1
1
1
1
1
1
1
1
1
1
CARBURETOR S 5.2 GRID Al2
SERIES 102
5 NDEX DESCRIPTION PART TR. VARIATION NUMBER NUMBER QTY.
Use stock of original part number before ordering replacement.
INDEX DESCRIPTION PART LTR. VARIATION NUMBER NUMBER
G Needle and seat 5,14,40,56,61,71,78 231555
H Spring, main fuel adjusting needle
ALL 200383
J Needle, main fuel adjusting 1,5,40,56,71,78 235415
61 200442
500 47 103 01
Needle, main fuel adjusting (Use 47 103 01 after engine serial no. 5125237) 14 237489
K Spring, idle fuel adjusting needle ALL 200380
L Needle idle fuel adjusting 1,5,40,56,61,71,78 235006
14,500 275231
M Gasket, anti-splash ALL 200439
N Repair kit (Includes bowl nut gasket, bowl ring gasket, bowl baffle gasket, needle and seat with gasket, float pin & carburetor gasket)
ALL 231555
l ooooooooooooe
5 CARBURETOR
A
B
C
0
E
F
G
H
J
K
L
Y
N
3
Carburetor - assembly 54,64,73
Venturi 54,64,73
Screw, Venturi set 54,64,73
Washer, split 54,64,73
Screw, idle stop 54,64,73
Spring, idle stop 54,64,73
Arm, cast 54,64,73
Screw, throttle lever 54,64,73
Lever, throttle 54,64,73
Seal, felt
54,64,73
Sp;;nz; ;;le adjustment 9 >
Screw, idle adjustment 54,64,73
B-23782 1 1
236666
X-60-l(Discont'd) l
X-18-2 1
236554 1
234208 1
236670 1
x-51-14 1
275228 1
236669(Discont'd)l
234208 1
234206 1
Nut, load adjustment lock 54,64,73 236553 1
Screw, load adjustment 54,64,73 236552 1
l ooooooooooooo
@'F CARBURETOR S
[NDEX DESCRIPTION PART .TR. VARIATION NUMBER NUMBER QTY.
1 Carburetor - assembly 501 B-237821 1
3 Venturi 501 236666 1
CONTINUED ON GRID Bl
5.3 GRID Al3
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY
D Spring, idle adjustment 501
E Screw, idle adjustment 501
F Nut, load adjustment lock 501
G Screw, load adjustment 501
H Spring, throttle lever adjusting screw
1,501
J Screw, throttle lever adjusting
1,501
57 SERIES
4
236669(Discont'd)l
234208 1
234206 1
236553 1
236552 1
232555 1
232556(Discont'd)l
u /M
INDEX LTR.
DESCRIPTION PART VARIATION NUMBER NUMBER
)Use stock of original part number)
QTv
Ibefore orderins replacement. J f When replacing cylinder block on Dynamic Balanced engines with serial no. 4110021 and earlier,
required due to change in boss height. InstaZZation Instructions are included in the kit.
Gasket, camshaft cover ALL 235025 1
Cover, camshaft ALL 235026 1
Bearing, needle ALL 234866 1
Shaft, governor ALL 235125-S 1
Plug, expansion ALL X-230-11 1
NDEX TR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY.
\IDEX TR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY.
Bearing, rear ball ALL
Plug, pipe 175,248
175,248
Seal, rear oil 175,222,240,248,249,278
Insert, exhaust valve (fW)used after spec suffix
ALL
Insert, intake & exhaust valve (Use exhaust valve insert 230170 on spec suffix "A") ALL
Block, cylinder - assembly 175
Block, cylinder - assembly (Iyczudes C,D,E,J,K,M & N)
235376 1
x-75-31 1
x-75-17 1
x-379-9 1
230170 1
230265 2
B-237347 1
B-237845 1
Block, cylinder - assembly 240,249 B-237857 1
Block, cylinder - assembly (Includes C,D,E,K,M & N) 248,278 B-237835 1
5.4-7.1 GRlDA14
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY.
M Guide ALL
N Shaft, stub ALL
0 Gasket, bearing plate .OlO ALL
P Gasket, bearing plate ALL
Q Bearing, front ball ALL
R Plate, bearing ALL
Seal, front oil ALL
235007-S 2
236559 2
235070 A.R
235757 1
235376 1
45 156 03 1
X-271-30 1
SERIES 102
zw
L @oQ@/D C
INDEX DESCRIPTION LTR. VARIATION NUMBER
PART NUMBER QTY
A Crankshaft 53,79 45 014 09 1
B Gear - assembly (Includes E)(Order spacer kit no. 47 755 01 when replacement spacers are required) 53 47 042 01 2
Ki:; spacer (Includes D) 47 755 01
0 Retainer 53 X-269-34 i
E Bearing, needle 53 236506 i
UDEX TR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY.
Use stock of original part number before ordering replacement.
Screw, hex. hd. 3/S - 16 x 2-l/2 (Use variation no. 27 after engine serial no. 3184999)
7,12,61,69,85,97
Screw, hex. hd. 3/S - 16 x l-3/4 (Use variation no. 7 orior to engine serial no: 3185000)
27,45,46,55,57,70
Screw, hex. hd. 3/S - 16 x l-1/2 (Use variation no. 7 prior to engine serial no. 3185000)
27,45,57,70
Screw, hex. hd. 3/8 - 16 x l-1/2
46,55
Screw, hex. hd. 318 - 16 x 2-5/8 85,97
Washer 7,12,27,45,46,55,57,61, 69,70,85,97
Head, cylinder (Use 237560 after engine serial no. 3184999) 7
Head, cylinder (Use 237828 after engine serial no. 3184999)
12
235175
270721
270158
270158
275196
2 JO889
237831
237830
A.R.
10
(cl-CONTINUED NEXT PAGE)
7.2-8.1-9.1 GRID 61
SERIES 102
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QT’
(Cl-CONTINUED)
Head, cylinder 61,85,97 237671
69 237715
c2 Head, cylinder (Use 237670 on engine spec suffix "Cl') 27,46 237828
Head, cylinder (Use 237714 on engine spec suffix "D" & later) 45 237560
Head, cylinder 55,57 237670
70 237714
Gasket. cylinder head 7,12;27;45,46,55,57,61, 69,70,85,97 237658
Strap, lifting 7,12,27,45,46,55,57,61, 69,70,85,97 47 445 01
Stud 46,55,97 237522
Spacer 13/32 I.D. x 5/8 O.D. x 23/32 46,55 x-400-71
[NDEX DESCRIPTION PART .TR. VARIATION NUMBER NUMBER QTY.
I1 Dipstick 2-l/4" blade 1 A-235092 1
42 Dipstick 4-3/B" blade 28 237013 1
43 Dig;tick 14-l/2" blade 237052 1
14 Dipstick 2-61/64" blade 43 237552 1
31 Tube, oil fill l-13/16" 28,43 237012 1
32 Tube, oil fill g-11/32" 30 236964 1
I Gasket 30 237064 1
IDEX 'R.
DESCRIPTION VARIATION NUMBER
PART NUMBER OTY.
1 Muffler 96,98 237485 1
2 Muffler 97,99,600 275679 1
Pipe 1 I.P. x 9 28 X-218-5 1
Pipe 28
I.P. x 4-l/2 X-218-10 1
Pipe 1 1-P. x 3 99 41 136 02 1
Pipe, exhaust 23,24,96,98 237129 1
:2 Pipe, exhaust 96,98 237603 1
9.2-10.1-12.1 GRID 82
SERIES 102
EXHAUST
P 4
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER OTY
G
H
Jl
52
53
Pipe, exhaust 96,98
Pipe, exhaust 97,600
Elbow, exhaust 2,28,31
Gasket, exhaust 2,28,31
Nut, lock 23,24,96,97,98
600
Clamp, muffler 96,98
Elbow, street 28
Bracket, muffler mounting 96,98
Bracket, muffler 96,98
Bracket, muffler mounting 98
237608 1
235194 1
235166 1
235122 1
AC-1536 1
238807 1
237548 3
x-215-15 1
237609(Discont'd)l
237642(Discont'd)l
VDEX TR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY.
Use stock of original part number before ordering replacement.
Flywheel 1,13,102,132 A-235908 1
18,131,150 A-235978 1
58,82 A-236252 1
Support, rotor 58,82 236593 1
Rotor 58,82 277227 1
Key ALL
Shaft, front drive 18
131
150
:1 Screen, grass 1
:2 Screen, grass 13
X-286-17 1
235226 1
237506(Discont'd)l
235377 1
235208 1
47 162 02 1
/
62
FLYWHEEL 13 12.2-13.1 GRID B3
SERIES 102
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY
F3 Screen, grass 18,131 235052 1
150 237029 1
F4 Screen, grass 132 236688 1
Gl Pulley, electric start (Single groove) 1,18,131 235207 1
62 Pulley, rope start 82 235752 1
H Rope ALL A-230099 1
J Nut, lock 5/8 - 18 ALL x-119-14 1
E2
NDEX TR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY.
Use stock of original part number before ordering replacement.
Slp;ve (Copper fuel line only) 220547
Nut (Copper fuel line only) 18 220786
Line, fuel (Pump to carb.) 5 rubber (Copper fuel line- 235097)
18,20,25,28,32,38,48,66 X-810-1
Line, fuel (Pump to carb.) 5-l/2 rubber
30,41 X-386-25
Li;ti, fuel (Steel) 47 516 01
Cl amp, hose (W&g ;;e;,l ;F3;n$)41
666’ ’ ’ ’ ’ ’ ’ x-309-14
Elbow, street l/8 x 90" 18,20,25,28,41 x-211-10
Elbow, street l/8 x 45' 38 X-274-4
Elbow 900 18,44 x-447-10
Elbow 90" 20,25,28,41 A-822
Elbow, street l/8 x 90' 30,44,66 X-555-2
Elbow, street 44 x-774-1
Filter, fuel - assembly (Includes G thru M)
18,20,25,28,30,38,41,44,66 A-210101
Top, filter 18,20,25,28,30,38,41,44,66 210478
Valve, needle 18,20,25,28,30,38,41,44,66 A-210480
Screen, filter 18,20,25,28,30,38,41,44,66 210479
Gasket, filter 18,20,25,28,30,38,41,44,66 210468
Bowl, glass 18,20,25,28,30,38,41,44,66 210467
Bail 18,20,25,28,30,38,41,44,66 A-210477
Pump, fuel (without prime lever)
18,20,25,30,32,38,41,44,66 A-235845
48 47 393 20
Pump, fuel (with prime lever) 28 A-235807
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
13.2-14.1 GRID B4
14 FUEL PUMP
/N’
N2' /E5
D Th /p
D
E4
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER
0 Elbow, hose 900 (l/4" I.D. hose) 18,20,25,28,30,32,38,41,48, 66 x-391-1 A.F
Elbow, hose 90° (3/16" I.D. hose) (Use X-391-1 prior to engine serial no. 5155716)
32,48;66 x-391-11
P Gasket, fuel pump pad ~;1~~2~~25,28,30.32,38,41,
I 9 47 041 04
Q Cover, pump pad 4 240282
R Nipple l/8 x 2-l/2 20,38,41 167196
66 47 136 02
S Repair kit (Use only with pumps having letter "B" stamped on body)(Includes diaphragm, diaphragm spring, valve assembly, valve gasket and pulsator diaphragm)
18,20,25,28,30,32,38,41,44 230675
_TR. VARIATION NUMBER NUMBER OTY.
Dl
D2
El
E2
Use stock of original part number before ordering replacement.
Briiket, upper tank
Bracket, lower tank 44
Valve, fuel (Use 47 462 01 after engine serial no. 5155715)
44
Tank, fuel 1.5 gallon (Includes cap) 44
Tank, fuel 7.5 gallon (Includes cap) 99
Strap (Includes 1 screw X-5-26 ,and 1 nut X-101-8)
44
Strap 99
Spacer 44
45 217 10 1
47 217 11 1
220764
235164
288831
237639
288832
X-400-89
1
2
Q F’
FUEL TANK 15
14.2-15.1 GRID85
15 FUEL TANK
E2' P2
SERIES 102
INDEX DESCRIPTION PART _TR. VARIATION NUMBER NUMBER I
INDEX DESCRIPTION PART LTR. VARIATION NUMBER NUMBER CITY
Gl
G2
Line, fuel 20 44
Line, fuel 41 99
Clamp, hose 44
Clip 99
Webbing, tank 99
Elbow 90' 99
Gauge, fuel tank 99
Tank, support 99
Cap, tank 44
X-788-l 1
265484 1
X-426-8 2
286533 1
x-295-4 2
x-447-10 1
234111 1
288635 1
236655 1
QTY.
A
B
C
Dl
D2
Use stock of original part number before ordering replacement.
Lever, governor (Includes 1 screw X-776-1, 1 washer X-25-72 & 1 nut X-81-1)
5,37 A-237653 1
Spring, governor 5,37 1
Bracket, speed control 5,37 235086 1
Spacer 5,37 45 112 01 1
Spacer (Use only on engines after serial no. 3173783)
5,37 X-400&80 1
Bushing 5,37 235476 1
Pin, governor stop 5,37 231355 1
Shaft, governor cross 5,37 237455 1
Retainer, rod 5,37 235278 1
Rod, ball joint 5,37
Ball, joint 5,37
235277 1
237130 2
&/D’
GOVERNOR
17
15.2-17.1 GRID 66
INDEX DESCRIPTION PART LTR. VARIATION NUMBER NUMBER QTY
L Bracket, adjusting screw 5,37 235084 1
M Washer, tension 5,37 275690
N Damper, spring 37 45 263 01 1
0 Rod, throttle 5,37 235078 1
P Washer, thrust (Use with nylon gear)(Use X-25-67 with steel gear)
5,37 237022 1
Q Gear, governor A-236294-S 1
R Screw, shoulder #lO -, 24 x l/2
5,37 235477
/K % /
[NDEX .TR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY.
4
B
C
D
El
Use stock of original part number before ordering replacement.
SERIES 102
1218
Stator, mangeto - assembly (Includes B,C,F & G) 27,35,70,84 A-235741
Kit, coil clip 27,35,70,84 237919
Coil 27,35,70,84
Condenser 27,35,?0,84
Clip 27,35,70,84
238059
47 147 01
275303
Clip l/2 wide 27,35,70,84 275183
Clip 7/16 wide 27,35,70,84
Screw 27,35,70,84
Cable, hi-tension 27,35,70,84
Cover, breaker 27,35-,70,84
X-728-l
234423
234424
A-220136
Plug, spark 27,35,70 235040-S
84 235041-S
Boot, spark plug 27,35,70,84 220791
Rod, breaker 27,35,70,84
Breaker 27,35,70,84
Gasket, cover 27,35,70,84
Lead, low tension
X-489-7
47 150 01
220174
Use 14 gauge leads for all low tension circuit wiring except use 6 gauge wherever battery current is present and 10 gauge from ammeter to .generator or to start switch. Low tension leads are available only in "multiple-use" kit form. Each kit includes an assortment of ter- minals plus a length of wire which is cut to match the length of the lead being replaced. The available low tension lead kits are:
1
1
1
1
1
1
1
1
1
1
1
1
1
1.
1
1
17.2-18.1 GRID 87
?W? SERIES 102
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER OTY
A Plate, switch instruction 50 220725
B Switch, ignition 50 234690
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER ClTV
Al
A2
Bl
82
Hl
HZ
Use stock of original part number before ordering replacement.
Gasket, pan 1,4,25,28,42
Gasket, pan 33,34,35
Pan, oil (Side drain) 1,4,25,28,42
Pan, oil (Side drain) 33,34,35
Cap, pipe 3/4 4,35
Ni;p;; ii4 x Z-3/16 , ,
Nipple 314 x 2-l/2 28,34,42
Plug, drain 3/4 sq. hd. 1,25,28,33,34
235057 1
235353 1
235115 1
237462 1
X-268-l 1
X-206-10 1
X-206-4 1
X-75-6 7
Elbow 25,28,34,42 X-215-2
Bushing (Use after generator set serial no. 440032)
33 X-202-23
Bushing 34,42
Valve (Use after generator set serial no. 440032)
33
Valve 34,42
Elbow, oil drain (Use prior to generator set serial no. 440033) 33
X-202-23
238123
X-256-l
SA-472
OIL PAN
19.1-21.1 GRID BB
SERIES 102
22zz3
-D
INDEX DESCRIPTION LTR. VARIATION NUMBER
PART NUMBER QTY
A Rod, connecting 7,B
Rod, connecting .OlO U.S.
B Piston - assembly (Std.) (Includes pin & retainers) 738
Piston - assembly (.003) (Includes pin & retainers)
Piston - assembly (.OlO) (Includes pin & retainers)
Piston - assembly (.020) (Includes pin & retainers)
Piston - assembly (.030) (Includes pin & retainers)
C Retainer 7,a
A-237344
A-237344-10
47 074 06
47 074 07
A-237403
47 074 09
A-237405
235004
D Ring set - Std. & .003 (Svc.) 7,a 236763
Ring set - .OlO (Service) 236764
Ring set - .020 (Service) 236765
Ring set - .030 (Service) 236766
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER OTY.
A
Use stock of original part number before ordering replacement.
Starter, recoil - assembly (Includes C thru R) 1
Starter, recoil - assembly (Includes C thru R)
7
Cup 1 >7
Screw, hex. hd.
"'Y,, 32 x =I8
Washer _._ 1 ,7
Washer 1 ,7
Retainer 1,7
Spring, retainer 137
Brake 1 ,J
Washer, thrust 1>7
47 165 01
47 755 03
235685
231691
231690
231693 1
231699 1
232525 1
231689 1
231692 1
RETRACTABLE
STARTER
22.1-23-l GRID B9
SERIES 102
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY
K Dogs 1>7 231695 3
L Handle I,7 234452 1
M Rope #6 - 66' 1.7 231686 1
N Pulley 197 231697 1
0 Sheave 137 231685 1
P Screw 1>7 231683 4
Q Spring, recoil 1>7 231705 1
R
7 47 165 01 1
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER OTY
A Cutout, hi-temperature 1 230989 1
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY
Use stock of original part number before ordering replacement.
A Short Block - assembly 1 B-237536 1
2 B-237845 1
3 B-237844 1
4 B-237845 1
B Block, cylinder - assembly 1 B-237347 1
SHORT BLOCK 41
NDEX TR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY.
(B-CONTINUED)
Block, cylinder - assembly , L B-237845
3
4
B-237835
B-237857
Crankshaft ALL 45 014 09
Plate, bearing ALL 45 156 03
Rod, connecting - assem. ( S~dli)
A-237344
Piston - assembly (Std.) ALL 47 074 06
Ring set (Std.) ALL 236763
Bearing, ball ALL 235376
Seal, rear oil ALL x-379-9
Seal, front oil ALL X-271-30
23.2-31.1-41.1 GRID BlO
INDEX DESCRIPTION LTR. VARIATION NUMBER
PART NUMBER QTY.
A
'AUTION: Balance gears and related spacers are not 'urnished with miniblocks--transfer these from engine being replaced if equipped with Dynamic Balance. When replacing Dynamic Balanced engines with serial no. 4110021 and earlier, order and install spacer kit no. 47 755 Ol-- this is required due to change in boss height. Installation Instructions are included in the kit.
Use stock of original part number before ordering replacement.
Miniblock - assembly 1 0-237347
2 A-237835
3 A-237857
NDEX TR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY.
J Block, cylinder - a 1
2
3
C Rod, corm.-assem. ( ALL
.ssembly B-237347 1
B-237835 1
B-237857 1
Std.) A-237344 1
D Piston - assembly (Std.) ALL 47 074 06 1
E Ri;riLset (Std.) 236763 1
F Bearing, ball ALL 235376 1
42.1 GRID Bll
Service Engines are selected on the basis of their ability to be adapted to a specific application. Certain applications will require one or more modifications. Modifications listed in this Group may be required in addition to those listed in Group 44 - Service Engine Modifications.
Service Engines have 7-3/4" and 5-5/8" bolt circles. All have 3-l/2" bore and 3-l/4" stroke.
VARIATION NUMBER
PARTS GROUPS
AIR INTAKE
BAFFLES AND SHROUD
CAMSHAFT AND VALVES
CARBURETOR
CRANKCASE
CRANKSHAFT
CYLINDER HEAD
DIPSTICK
EXHAUST
FLYWHEEL
FUEL PUMP
FUEL TANK
GOVERNOR
IGNITION
INSTRUMENT PANEL
OIL PAN
PISTON & ROD
RETRACTABLE STARTER
HIGH TEMPERATURE CUTOUT
DESCRIPTION
PA-60144-D* (Replaced by PA-60241-D) SERVICE ENGINE: Generator Set PA-60204-D* SERVICE ENGINE: Generator Set PA-60241-D" SERVICE ENGINE: Generator Set
PARTS GROUPS, APPLICATION AND MODIFICATION FEATURES
DESCRIPTION, FEATURES AND SPECIAL INSTRUCTIONS
Dry type air cleaner furnished. Transfer or order other types only when necessary to retain for application involved.
High clearance type furnished. Air vat scroll and cover furnished on Variations 1 & 3. Transfer or order other types only when necessary to re- tain for application involved. See Group 44 - Service Engine Modifications for Air-Vat Cooling.
ACR Camshaft, Stellite Valves with Rotators.
Side draft gasoline carburetor furnished. Transfer automatic choke and/or other components as required. See Group 44 - Service Engine Modifications for LP natural and combination gas/gasoline systems.
Features previously described.
Standard Generator Set crankshaft furnished. Balance gears in Variation 2.
Standard gasoline head furnished.
Flange type furnished.
Exhaust elbow furnished. Transfer or order other types only when necessary to retain for application involved.
Provisions for front drive shaft or retractable starter drive cup-screen on Variation 2. Air Vat Cooling flywheel on Variations 1 & 3.
Mechanical fuel pump furnished.
Not furnished: See Group 44 - Service Engine Modifications.
Constant speed furnished: Governor set for 1800 RPM operation. For 1500 RPM operation adjust the governor speed adjusting nuts.
Flywheel magneto type furnished.
Not furnished. Transfer from original engine or order and install parts as called for in original spec. See Group 19.
Oil drain on side opposite carburetor. Two quart capacity on Variation 2. Variations 1 & 3 have l-3/4 quart capacity pan. Two quart capacity oil pan can be reversed if oil drain required on carburetor side.
Standard for 3-l/2" x 3-l/4" bore and stroke.
Not furnished: See Group 44 - Service Engine Modifications can be converted to retractable start with kit described in Group 44.
Not furnished. Transfer from original engine or order and install cutout, part number 230989.
*Modifications may be required on these engines. Check Group 44 of the Spec No. Index. Also check Parts Groups, application and modification instructions in this group.
43.1 GRID 812
SERIES 102
44
J
To determine modifications needed to make the designated Service Engine compatible to the original engine, check original specification and locate the variation number assigned under Group 44 - Service Engine Modifications. Engines.
These modifications are in addition to those explained in Group 43 - Service
Use the following chart and find the Index Letter(s) applicable to the Service Engine modification number. (Example: Original engine specification calls for Service Engine modification variation 43. Variation 43 calls for Index Letter D. Index Letter D is for Gas Fuel System).
APPLICABLE VARIATION INDEX NUMBER LETTER(S)
43 D
44 A
45 B,C
46 A,D
47 C
INDEX LETTER DESCRIPTION INSTRUCTIONS
A AIR VAC COOLING
Transfer components, including flywheel, from original engine or order and install Kit #237689.
B SIDE MOUNT Transfer from original engine or order and install FUEL TANK Kit #237690.
C RETRACTABLE Transfer blower housing, starter and cup from original STARTER engine or order and install Kit #237749.
D GAS FUEL Transfer from original engine or order and install SYSTEM LP/Natural Gas Kit #237703 or combination Gas/Gasoline
Kit #237704.
44.1 GRID 813
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER
A
B
Cl
C2
D
El
E2
Fl
F2
Stud, generator mounting 1,3,10 230349
Damper, vibro (Engine end) 40 duro
1,3,10 244613
Damper, vibro (Generator end) 60 buro
7,3,70
Skid 193
Skid 77,22
18,20
19
Frame, carrying 10
Bracket, mounting (L.H.) 16,17,78,19,20,22
Bracket, mounting (R.H.) 76,77,18,79,20,22
Support, engine 16
Support, generator 76
Strap, ground 1,3,10,16,17,18,19,20~22
Terminal, grounding 7,3,10,16,17,18,19,20,22
245038
275304
237500
237632
237963
236793
237464
237465
237466
237467
245297
x-377-11
Spacer, rolled (Generator end) 16,17,18,19,20,22 X-400-82
[NDEX DESCRIPTION PART .TR. VARIATION NUMBER NUMBER QTY.
(J-CONTINUED)
SERIES 102
Spacer (Engine end) 76,77,18,79,20,22
: Tee, rubber 16,17,18,19,20,22
cup, rubber 76,17,78,19,20,22
Spring 16,17,18,19,20,22
X-400-84
237451
237452
237463
SKID & MOUNTING 104 109.1 GRID 614
SERIES 102
:NDEX .TR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY.
Screw, hex. hd. 114 - 20 x s/a 59 X-465-Z
Clip 50,59,67,78,79,86,88,92, 96,97,98,99 x-428-i 2
Frame, generator - assembly (Includes M,N & 0) 50,59 'A-252217(Discont'd) 1
67,71,78,79,86 A_237468(Discont'd) 1
91,94,104 A_252264(Discont'd) 1
Frame, generator - assembly (Includes M & 0) 55,61,90 A-252207 1
Frame, generator - assembly (Includes M,N & 0) 65,76,77,83 A-252248 1
70 A_252254(Discont'd)l
88,92,96,97,98,99 B-237794 1 INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER OTI
Coil, field 5D,59 A-242390 4
Use stock of original part number before ordering replacement. 55,61,67,71,78,79,86,88,
90,92,96,97,98,99 A-242014 4 A
B
Key, woodruff #15 50,59,71,91 x-45-3 65,76,77,83 A-242449 4
70,91,94,104 A-242779(Discont'd)4 Bolt, thru 50,55,59,61,65,67,71,76, 77,78,79,83,86,88,90,92, 96,97,98,99 242196
242786(Discont'd) Bolt, thru
70,91,94,104
Fan, generator ALL 242281
242298
242299
252273
242365
242753
252164
x-377-11
Shim, brush ring ALL
ALL
Adapter, generator ALL
Cover, generator 50,55,59,61,65,67,71,76, 77,78,79,83,86,88,90,92, 96,97,98,99
70,91,94,104
Guard, generator 55,61,65,67,70,71,76,77, 83,88,90,91,92,94,96,97, 98,99,104
G
H Terminal, grounding 59,67,70,78,79,86,91,104
GENERATOR &
MOUNTING 201 201.1 GRID Cl
SERIES 102
201 GENERATOR
& MOUNTING
-_
_-- - -_
CC \
’ : /I 1
I I “(si
___..,/OyAN ’ /’
A A 2/@ ‘/
_ _r/ _ s - -,- 4
- - - -=_
_---
\ \ \ \
\ \ I
\ -\.
uI’/--., II
\ . . -_ . ----- ‘,
---_ -- ---- _---
INDEX DESCRIPTION PART LTR. VARIATION NUMBER NUMBER QTY
NDEX DESCRIPTION TR. VARIATION NUMBER
(S-CONTINUED)
PART NUMBER QTY.
N Baffle, air 50,59,65,67,70,71,76,77, 78,79,83,86,88,91,92,94, 96,97,98,99,104 242294 1
61,65,76,78,79,86,90,92, 98
96
97
Bracket, end - assembly (Includes U & W)
70,91,94,104
A-242083 1
B-242084 1
A-237990(Discont'd)l
A-252211 1
0 Pole, field 50,55,59,61,65,67,71,76, 77,78,79,83,86,88,90,92, 96,97,98,99 A-242391 4
70,91,94,104 A-242778 4
P Armature - assembly (Includes Q & R)
50,55,59,67,71,83,88,96,99 A-252209 1
Anti-flicker 50,55,59,61,65.67,71,76, 77,78,79,83,86,88,90,92, 96,97,98,99
A-252308 1
A-252260(Discont'd)l
A-252260 1
A-252272 . 1
E_252253(Discont'd)l
X-758-l 1
242860-S 1
242160-S 1
26723; 1
A-242084
61,65,78,92
76,79,86,90,98
77
97
Armature - assembly (Includes Q & R)
70,91,94,104
Q Bearing, ball ALL
R Ring, collector 50,55,59,67,71,77,83, 88,96,97,99
61,65,76,78,79,86,90,92, 98
70,91,94,104
S Bracket, end - assembly (Includes T,U,V & W)
233773 1
Bracket, end 50,55,59,61,65,67,71,76, 77,78,79,83,86,88,90,92, 96,97,98,99
70,91,94,104
Rectifier 50,55,59,61,65,67,71,76, 77,78,79,83,86,88,90,92, 96,97,98,99
242830
242749
283741 1
Ring, brush - assembly (Includes X thru DD2)
50,55,59,67,71,77,83,88, 99 C-242086 1
Ring, brush - assembly (Includes X thru D22)
61,65,76,78,79,86,90,92, 98 B-242087 1
50,55,59,67,71,77;83, 88,99
(W-CONTINUED NEXT PAGE)
201.2 GRID C2
INDEX DESCRIPTION P.ART LTR. VARIATION NUMBER NUMBER QTV
(W-CONTINUED)
X
Y
Zl
22
AA1
AA2
BB
cc
DDl
DD2
Ring, brush - assembly (Includes X thru 002) 70,91,94,104
96,97
Washer, resistor centering (l/2 I.D. resistor) ALL
Resistor, 4 ohm 50,55,59,61,65,67,71,76, 77,78,79,83,86,88,90,92, 96,97,98,99
Resistor, 3 ohm 70,91,94,104
Brush AC 50,55,59,67,71,77,83,88, 96,97,99
61,65,76,78,79,86,90, 92,98
70,91,94,104
Brush DC 50,55,59,61,65,67,71,76, 77,78,79,83,86,88,90;92; 96,97,98,99
70,91,94,104
Spring, brush 50,55,59,61,65,67,71,76, 77,78,79,83,86,88,90,92, 98,99
Spring, brush 70,91,94,104
Stud, resistor ALL
Nut, resistor ALL
B-252210
C-242086
X-364-2
242088
242698
242189 4
242189
266822
242230
266821
4
4
242191 A.R.
266803 a
242663 1
242840 1
Capacitor, 1OOV. D.C. 50,55,59,61,65,67,71,76,77, 78,79,83,86,88,90,92,96,97, 9a,99 232413
70,91,94,104 232411
Capacitor, 240V. A.C. (R.H.) 50,55,59,61,65,6!,71,76, 77,78,79,83,86,88,90,92, 96,97,98,99 232414
Capacitor, 240V. A.C. (L.H.) 61,65,70,76,78,79,86.90. 91,92,94,98,104 232416
1
A.R.
VDEX DESCRIPTION PART TR. VARIATION NUMBER NUMBER OTY.
Use stock of original part number before ordering replacement.
Mount, vibro 64,71,110
73,76,86
Bracket, exhaust pipe 90,94,97,98
I Bracket, controller R.H. 56
? Bracket, controller L.H. 56
3 Bracket, controller R.H. 64,70,71,110
I Bracket, controller L.H. 64,70,71,110
i Bracket, controller R.H. 73,76
Bracket, controller L.H. 73,76
Bracket, controller R.H. 75
223022 4
243833 4
237656 1
246911 1
246912 1
245481 1
245482 1
248661(Discont'd)l
248662(Discont'd)l
248718(Discont'd)l
201.3-301.1 GRID c3
SERIES 102
CONTROLLER
INDEX DESCRIPTION LTR. VARIATION NUMBER
i PART NUMBER QTY
C8
c9
Cl0
Cl1
Cl2
Cl3
Cl4
D
E
F
Gl*
G2*
Bracket, controller L.H. 75 248719(Discont'd)l
Bracket, controller R.H. 83,90,94,97,98 248366 1
Bracket, controller L.H. 83,90,94,97,98 248367 1
Bracket, controller R.H. 86 245383 1
Bracket, controller L.H. 86 245384 1
Bracket, receptacle box R.H. 103 233783 1
Bracket, receptacle box L.H. 103 233784 1
Switch, rockette (See Optional Accessories-- Grid A6) 94,97 237652 1
Enclosure, circuit breaker 94,97 248857(Discont'd)'l
Breaker, circuit 94,97 248859
Controller - assembly 56 A-248372 1
Controller - assembly 64,110 C-245483 1
70 A_248652(Discont'd)l
Controller - assembly 71 C-248670(Discont'd)l
DEX 'R.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY.
Co,ntroller - assembly 73 A-248934 1
76 A_248933(Discont'd)l
Controller - assembly 75 A_248721(Discont'd)l
Controller - assembly 83,90,94,97 A-248372 1
98 A-248895 1
Controller - assembly 86 C_245976(Discont'd) 1
Box, receptacle - assembly 100 A_233782(Discont'd) 1
103 A-233799 1
Grommet 56,64,70,71,73,75,76, 83,90,94,97,110 243488 A.R.
(Al-CONTINUED NEXT PAGE)
*For components furnished with the assembly, check items HI thm EE as listed for the variation number invotved.
301.2 GRID c4
SERIES 102
301
INDEX DESCRIPTION LTR. VARIATION NUMBER
PART NUMBER QT’
(Hl-CONTINUED) 76,83,90,94,97 X-284-7 A.R
83,90,94,97 X-284-13
86 X-284-10
86 200705 2
86 X-284-3 1
86 X-284-4 1
100,103 D-1128 1
H2 Grommet 56,64,70,71,83,86,90,94, 97,110 243035 A.R.
NDEX TR.
DESCRIPTION VARIATION NUMBER
PART NUMBER OTY.
11
12
13
14
15
Bracket, resistor mounting 56,64,70,71,83,90,94,97, 98,110 X-363-l A.R.
56,70,83,90,94,97,98 X-363-2 1
Bracket, cover mounting 56,64,70,71,100,103,110 265348 4
Bracket, transformer mounting 71 243796(Discont'd)l
Bracket, rectifier mounting 75 265320 1
Bracket, switch 83,90,94,97,98 248375 1
*For components fumished with the assembly, check items HI thru EE a8 Zisted for the variation number involved.
301.3 GRID C5
SERIES 102
INDEX DESCRIPTION PART LTR. VARIATION NUMBER NUMBER QTY
56 Bracket, resistor mounting 86
57 Bracket, terminal 86
58 Bracket, terminal block 86
Kl Washer, resistor centering (3/4 I.D. resistor) 55,64,70,83,90,94,97>8 98,110
Washer, resistor centering (l/Z I.D. resistor) 56,70,83,90,94,97,98
K2
Washer, resistor centering (1:{3:6I.D. resistor)
,
Washer, insulated
64,71,110
Ll Strip, terminal (3 terminal) 56,70
245746 1
X-668-1 2
245741 1
X-364-6 2
X-364-2 2
X-364-5 A.R.
243321
223096
Strip, terminal (5 terminal) 64,110 244742
Strip, terminal (6 terminal) 71 x-405-3
St;:p, terminal (2 terminal) X-405-2
L2
Strip, terminal (4 terminal) 75,83,90,94,97,98 266118
Block, terminal (3 terminal) 56,64,70,71,83,86,90,94, 97,98,100,110 245448
75 245506
INDEX DESCRIPTION PART _TR. VARIATION NUMBER NUMBER QTY.
L4
L5
L6
Ml
M2
Nl
N2
0
P
Ql
Block, terminal (4 terminal) 75 245511
Block, terminal (3 terminal) 86 245372
Strip, terminal (7 terminal) 86 245370
Block, terminal (2 terminal 1 103 245756
Block, terminal (1 terminal 1 73,76 284061
End, terminal (1 terminal) 73,76 284062
Resistor, 15 ohm (R2) 56,70,83,90,94,97,98
64,71,86,118
Resistor, 1.5 ohm (lR2) 56,70,83,90,94,97,98
Resistor, 2.5 ohm (lR2) 64,71,86,110
Stud 83,90,94,97,98
Lead, ground 64,71,73,76,86,110
Receptacle 73,76
243890
x-474-4
245291 1
245442
168068 1
200521 1
223156 A.R.
5
18
*For components furnished with the assembly, check items
301.4
HZ thru EE as Zisted for the variation number involved.
GRID C6
INDEX LTR.
DESCRIPTION PART VARIATION NUMBER . NUMBER OTY
42
43
44
Rl
R2
R3
R4
R5
R6
Sl
s2
53
s4
Receptacle 73
Receptacle 100
Receptacle 100;103
Relay, dranking (C) 56,64,70,71,75,83,86, 90,94,97,98,110
Relay (RR) 56,64,70,71,83,86,90,94 97,98,110
Relay (lCR,2CR) 56,70,83,90,94,97,98
Relay (CC) 64,71,86,110
Relay (CR) 64,71,86,110
Relay (1CR)
71
Re;y (L)
Box, controller 56,64,70,110
Box, controller 71
Box, controller 73,76
Box, controller 75
223187
248794
248795
233442
245269
245445
245588
A-233059
233808
245674
233192
233227
2
A.R.
245308(Discont'd)l
24570D(Discont'd)l
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY.
S6
57
Tl
T2
Ul
u2
u3
u4
u5
Box, controller 83,90,94,97,98
Box, controller 86
Box, receptacle 100,103
Transformer 71
Transformer (TR2,TR3) 75
Switch, toggle 56,70
Switch, toggle 64,86,110
Switch, thermal (1TS) 64,71,86,110
Switch, toggle 75
Switch, rocker 83,90,94,97,98
248370
245668
233589
245675
243263
243305
268028
245803
268042
248376
1
1
1
1
2
1
1
1
2
1
R4
/Tl
/T2
301.5 GRID C7
SERIES 102
INDEX DESCRIPTION LTR. VARIATION NUMBER
PART NUMBER QTY
Vl
v2
v3
v4
Wl
w2
X
Yl
Y2
Y3
Zl
22
AA
Cover, controller 56,64,70,71,110
Cover, control1 er 73,76
75
86
Cover, controller 83,90,94,97,98
Cover, receptacle box 100,103
Cover, plate 73,76,86
Cover, relay dust 86
Rectifier 75
Panel, controller 73,76
75
Panel, controller 86
Panel, mounting 86
Breaker, circuit 64,71,86,110
Breaker, circuit 100
103
Bushing 98
243484 1
245310 1
245529 1
245381 1
248371 1
233590 1
245266 1
245401 1
245118 1
245309(Discont'd)l
245527 1
245646 1
245669 1
265327 1
233582 2
233582 4
248896 2
NOEX TR.
DESCRIPTION VARIATION NUMBER
PART NUMBER "TV
Gasket, receptacle 100,103
Terminal, adapter 103
Deflector, heat 98
Insulator 98
Wiring diagram 56,70
64,110
71
73
75
76
83,90,94,97,98
86
100
103
Ring, lock (not shown) 110
Ammeter 110
233581(Discont'd) 4
233704 1
248888 1
248887 1
246643 1
C-245469 1
C-248671 1
245655 1
248722 1
245600 1
248374 1
c-245979 1
233796 1
233798 1
151511 1
245377 1
@
P2
X'
FF
301.6 GRID c8
SERIES 102
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY
A Webbing, tank 7
B Elbow 7,17
18
C Gauge, fuel tank 7
Dl Stud, battery hold down 7,8
D2 Stud, brass 17,18
E2
El Line, fuel 41 7
Line, fuel 14 17
Lin,e, fuel 11 18
Clamp, battery 798
Clip, fuel line 7
Clip, tube 17,18
C1;;pi8cable I
Support, tank 7
Tank, fuel 7
x-447-10
x-447-1
234111
244668
237612
265484
265462
256036
274081
286533
X-414-2
275183
288635
288831
NDEX TR.
DESCRIPTION VARIATION NUMBER
PART NUMBER OTY.
Strap, tank 7 288832 2
Cover, box 17,lB 266469 1
Box, junction 17,18 237615(Discont'd)l
Ca;;ei8battery (black 21") 3 237613(Discont'd)l
Cable, battery (red 31" 17
Cable, battery (red 42" 18
Plate, mounting 17,18
Block, terminal 17,18
Bracket, terminal 17,18
Insulator 17,18
Enclosure, sound 17,18
Base, enclosure 17
18
237927 1
237927 1
237607(Discont'd)2
245756 1
237610(Discont'd)l
233269 1
237776(Discont'd)l
237606(Discont'd)l
237824(Discont'd)l
O /N
L p/
0
HOUSING al
MOUNTING SO?
501.1 GRID C9
SERIES 102
SO? HOUSING
& MOUNTING
/? P
INDEX LTR.
DESCRIPTION VARIATION NUMBER
PART NUMBER
DESCRIPTION VARIATION NUMBER
PART NUMBER QTY.
U Hood 798 288943(Discont'd)l
Vl Support, housing rear 7,a 288936 1
v2 Support, housing front 7,a 288937 1
Wl Panel, rear 7,a 288944(Discont'd)l
w2
W3
w4
Panel, front . 7,8
Panel, upper R.H. 798
Panel, upper L.H. 7,a
Panel, lower R.H. 7,a
Panel, lower L.H. 738
288947(Discont'd)l
288941(Discont'd)l
288942 1
288940(Discont'd)l
288938(Discont'd)l
501.2 GRID CIO
OPTIONAL ACCESSORIES
i Line, fuel l/4 0.D. #D-31 #X-261-1
L Cable, battery #X-545-19 Cable, battery #A-270251 Cable, battery #A-270252
Red (+) 70"
Red (+) 24"
Black (-) 24"
#150201
#237485
1 Pipe, exhaust 11237603
23!618
f
L Clamp, muffler #237548
?T ki,.us t #237;04 #237;08
1
/ 0’
L Kit, remote switch Bracket, muffler #A-237617 #237642(Discont'd)
GRID Cl 1
i Elbow 7/16 - 20 x l/8 #X-447-10
.!- Rope 64" #A-230099
P 0
IJ /J *
@
L Strap, muffler #237549
i Bracket, muffler mounting #237609(Discont'd)
237618
L Kit, remote switch #A-237925
OPTIONAL ACCESSORIES-CONTINUED
/Cable, battery #244881
(set)
LLine, flexible fuel 18" #265461 Li_;G,;lexible fuel 10"
#275679
GRlDC12
MISCELLANEOUS 47 004 01 GASKET SET
Part No. Description QLYL
X-271-30 ............... Seal, front oil ........................ 1
X-379-9 ................ Seal, rear oil ......................... 1
220174 ................. Gasket, breaker cover .................. 1
231032 ................. Seal, breather ......................... 1
235025 ................. Gasket, camshaft cover ................. 1
235048 ................. Gasket, valve cover .................... 1
235057 ................. Gasket, oil pan ........................ 1
235070 ................. Gasket, bearing plate .................. 3
235122 ................. Gasket, exhaust ........................ 1
235353 ................. Gasket, oil pan ........................ 1
235757 ................. Gasket, bearing plate .................. 1
237064 ................. Gasket, starter pad oil fill ........... 1
237658 ................. Gasket, cylinder head .................. 1
275144 ................. Gasket, valve cover .................... 1
275341 ................. Gasket, air horn ....................... 1
47 041 04 .............. Gasket, fuel pump ...................... 1
47 049 01 .............. Gasket, carburetor ..................... 1
271030 ................. Gasket, carburetor ..................... 1
47 041 02 .............. Gasket, air cleaner .................... 1
47 041 07 .............. Gasket, oil pan ........................ 2
47 041 08 .............. Gasket, oil ............................ 1
GRID Cl 3
SERIES 102
NAMEPLATES AND DECALS
Description Part Number Description
Part Number
Nameplate, specification 287439 Decal, air cleaner 220720 Decal, Kohler loqo (8") 241543 Decal, Kohler logo (6") 241545 Decal, Kohler logo (4") 241559 Decal, radio interference 41 113 03
GRID Cl4