Complex engineering objects construction using Multi · PDF fileComplex engineering objects...
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Complex engineering objects construction using Multi-D innovative technology Interregional Knowledge Management Workshop on Life Cycle Management of Design Basis Information — Issues, Challenges, Approaches 28 October -1 November 2013, Vienna, Austria Alexey Agafonov , JSC “NIAEP”
Transcript of Complex engineering objects construction using Multi · PDF fileComplex engineering objects...
Complex engineering
objects construction using
Multi-D innovative
technology Interregional Knowledge Management Workshop on
Life Cycle Management of Design Basis Information —
Issues, Challenges, Approaches
28 October -1 November 2013, Vienna, Austria
Alexey Agafonov, JSC “NIAEP”
In 2011 NIAEP celebrated 60-th anniversary
More than 7000 employees
Projects in 14 countries worldwide
More than 20 NPP units on different stages of life cycle
NIAEP-ASE Integrated Company
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Our Values
Established in 2012
Potential Market of NPP
Projects Abroad
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Multi-D technology is an integrated innovative project
management system for a construction of complex
engineering objects based on a construction process
simulation using an intellectual 3D model Multi-D technology includes:
• The unified schedule of E+P+C
• The schedule of loading of human resources, machines & mechanisms
• The budget of expenses and the income integrated with the schedule
• 3D model
• Multi-D model
• Weekly-daily tasks (with 4th level schedules)
• Control system of interaction of Customer-EPC(m) company - Contractors
• Change and configuration management system
Multi-D Technology.
Definition
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Global storage of UIM
Change management
Configuration management
Data visualization
Portal
WDT
Universal
integrator
of CAD Data
AVEVA
Bentley
Systems
Dassault
Systemes
INTERGRAP
H
CADx
Options of field engineering
Vis
ua
l m
od
elin
g
stu
dio
Se
lf-s
erv
ice k
iosks
Equ
ipm
ent
ba
rco
din
g
Hum
an
re
so
urc
e
ma
na
gem
ent
(RF
ID)
Equ
ipm
ent a
rriv
als
Bu
ildin
g m
on
ito
ring
(lase
r sca
nn
ing)
Do
cu
me
nts
ba
rcod
ing
Cha
in o
f h
elp
Change requests
Modeling and optimization of
construction process
Labor
productivity norm database
Actual data feedback from a
construction site
Unified Information
Model Repository Virtual building –
Multi-D design
Siemens
Multi-D technology.
Target architecture
WDT – weekly-daily tasks for contractors 5
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From IAEA-TECDOC-1335 Configuration management in nuclear power plants
Configuration management (CM) The process of identifying and documenting the
characteristics of a facility’s structures, systems and components (including computer systems
and software), and of ensuring that changes to these characteristics are properly developed,
assessed, approved, issued, implemented, verified, recorded and incorporated into the facility
documentation.
CM equilibrium
Configuration
Management Principles (1/4)
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From IAEA-TECDOC-1651 Information Technology for Nuclear Power Plant
Configuration Management
Configuration management (CM) The process of identifying and documenting the
characteristics of a facility’s structures, systems and components (including computer systems
and software), and of ensuring that changes to these characteristics are properly incorporated
into the facility documentation.
in addition to the supporting facility configuration information programmes depicted in Figure 1, operational
configuration, maintenance, and training information are also important components.
Configuration
Management Principles (2/4)
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Configuration
Management Principles (3/4)
Figure 4 illustrates the concept of a data ‘hub’ (i.e. central data source). This hub is utilized to
store data and establish key data relationships (such as equipment to documents) which are
then utilized in CM and design basis process, as well as other related nuclear power plant
processes. The data hub illustrates the primary elements of a CM solution, and the fact that
key relationships must be established to connect these elements to each other in a useful
manner.
From IAEA-TECDOC-1651 Information Technology for Nuclear Power Plant
Configuration Management
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“A properly designed and developed CM IT solution will have the following major attributes and
positive effects of nuclear power plant management and operation:
⎯ single, unified data repository
⎯ temporal and cardinal links between plant data to create an nuclear power plant ‘content and
change history’ and design basis repository
….”
“The CM IT solution, when complete, should meet the following general functional attributes in order to
fully support the CM mission:
…
-CM is identified as the integrating methodology for creating, maintaining, publishing and
recording the nuclear power plant design basis
-Core CM data repositories for the master equipment list, document control, design change, work
management and materials management are in place”
Configuration
Management Principles (4/4)
From IAEA-TECDOC-1651 Information Technology for Nuclear Power Plant
Configuration Management
“An important objective of a configuration management programme is to ensure that accurate
information consistent with the physical and operational characteristics of the power plant is available
in a timely manner for making safe, knowledgeable, and cost effective decisions with confidence.”
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Asset Lifecycle
Management
Engineering Review
and collision detection
Visual planning and
simulation
Work instructions
Virtual training
Multi Physics
Simulation,
Optimization
Digital Plant Asset
Management
Capital Project
Management
Construction
Operation
Maintenance
Physics Simulation
Analysis
Safety Support
Decommissioning
Civil Design
Equipment Design
Fluidic Design
Electrical Design
Procurement
Planning Unified IM*
Unified Information Model
… … …
* Should be based on open standards like ISO 15926
Unified Information
Model Repository
Univ
ers
al in
tegra
tor
of
CA
D d
ata
CONSTRUCTION
As-built
documentation 11
«As designed»
baseline
«As built»
baseline
«As developed»
micro baselines
Working
documentation
DESIGN
UIM Based Change and
Configuration Management
Technical
project
…
OPERATION &
MAINTAINCE
DESIGN AS A PRACTICE
CAx
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Repository
of UIM
Impact analysis
using trace
information to
determine affected
areas / disciplines
Intersystem change
workflow
PDM
PLM
Other IT
system
Change request Change analysis by
experts in affected
areas/disciplines ! Change is
required
Updated NPP
configuration
UIM Based Change and
Configuration Management
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Unified Industry-Specific
Nomenclature Catalogue of NPP
Equipment and Materials
Equipment and materials classifier
more than 2000 types of products of all NPP
systems
Database of suppliers and manufacturers
more than 630 companies
Design and technical documentation
more than 20 000 files
3D models
more than 20 000 unique 3D models
Price
for more than 56 000 cards of the equipment
Suppliers quality data
for more than 2500 units of equipment
Based on DS ENOVIA
http://www.eoncom.niaep.ru
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Catalogue Concept
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Construction simulation is done before entering the site
Multi-D project can be used to generate information for site work execution program
and weekly-daily tasks for contractors
The history of required optimal labor norms for different construction operations
Multi-D Design
Provides tracking during along the whole life cycle of an equipment
Reduces the time of decision making thanks to coherence and
synchronization of equipment information during design, delivery, storages
and installation
Improves the efficiency of warehouse management by reducing the
processing time
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Procurement and Supply.
Equipment Barcoding
Simplify making operational decisions in the area of the number of workers
at the construction site
Control of the number of workers on a construction site
Provides electronic timesheet
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Human Resources Management
Using RFID Tags
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Helps to define the amount of work by a visual analysis of the object
Serves pre-installation layout of equipment and materials (for open-top
method) & other types of installation preparations
Allow to work with collisions between different disciplines identified during
the construction
Supports operation & maintenance simulation & training
Visual Modeling Studio
Portal - Monitoring and
Operational Management of
Capital Construction
Modules Analytics
Schedules
Order and issue tracking
Cost management
Procurement management
Weekly-daily tasks
Archive of design and estimate
documentation
Equipment arrivals
Storage facilities
Human Resources Management
3D model
3D model + spherical panorama
Web-cameras
Access to Information Systems
…
Available in the office and on site (self-service kiosks)
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Multi-D Forum.
Life-cycle Management of complex
engineering objects
CONSTRUCTION
DESIGN
OPERATION
2011 Nizhny Novgorod
2012 Nizhny Novgorod
2013 Moscow
21 countries
More than 100 companies
More than 500 participants
18 countries
More than 200 companies
More than 650 participants
15 countries
More than 135 companies
More than 350 participants
DECOMISSIONING
2014 MID OF JUNE
MOSCOW
The focus of the magazine - the exchange of experiences and the development of competitive technologies of design, construction and operation of complex engineering objects.
The magazine is bilingual (Russian/English).
We you to become authors in the magazine!
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Magazine
«Club 3D. Innovative engineering design»
Thank you!
Alexey Agafonov,
Head of integration platforms laboratory CAD dept.
JSC «NIAEP»
www.niaep.ru
