OberflächentechnikSurface Engineering

Complete ProgrammeSpray Booths, Industrial Coating Plants, Technology

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Preparation Baysfor Passenger Cars and Vans

Highest Level in Equipment and Quality

Universal Working Baysfor Preparation

PreparationThe term "Universal Working Bays" coined by WOLF some years ago means that all kinds of preparation work are done on one working place:

u Filling

u Dry Sanding

u Priming

u Dry or Wet Sanding

u Rough Cleaning

 

Preparation bays and the work done there are ranking high in accident repair, since here the conditions - the perfect background - for the following top coat are provided.

Spot-Repair Beside spot repair work, also more and more small damages are completely repaired in the preparation area, i.d. inclu-ding top coat.

However, a higher technical equipment like

u lateral separation by shutters

u IR-beamers

ulighting

uefficient ventilation and de-aeration is required.

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Combined Air Inlet / Outlet Plant

u consisting of the approved machineries, type WLE

u Machineries with Heat Recovery

u Heating Medium Oil, Gas or Warm Water

u On preparation bays with several filter ceilings, the inlet air is distributed by a flap control system.

WOLF Machineries, Type WD-Au Inlet Air Heating with Warm Water

u space-saving arrangement below the hall ceiling

u directly at the preparation bays

u no inlet air ducts in the hall

u immediately tempered inlet air

Ventilation and De-Aeration technologyfor Preparation Bays and Extraction Walls

Clean Air for perfect SurfacesThe most efficient extraction is reached by a floor extraction below a grid level. If no foundation work can be provided, extraction walls are installed. Car lifts in a special design are integrated so that an optimal extraction around the lift is guaranteed.

Ventilation and De-Aeration PlantsKinds of Operation Hall Heating / Hall Ventilation can be selected

Extraction Wallsfor simple paint jobs

Extraction WallExtraction Walls are suitable for simple paintwork. On request, we also supply the respective air inlet plant from our wide range.

Controlling the Air Inlet / Outlet Plants

u Extraction can be switched by push- button from the working place

u fixed running time

u automatic Standby-Operation

u additional function Hall Heating and Hall Ventilation

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Spray Booths for Vehiclesfor passenger cars and vans

tAIFUno® - the high-tech spray booth TAIFUNO ® represents a newly developed generation of spraying and drying booths. When processing water paints, the TAIFUNO ® provides optimal conditions for first-class paintwork.

Combi-BoothCapacity: approx. 6 - 8 jobs a day

Advantages of TAIFUNO®

u high customer utility

u most modern technology

u excellent quality

u high booth availability

u easy handling

u long lifetime

u care of environment

 

Spray Booth with separate ovenCapacity: approx. 1� - 16 jobs a day

Highlights of TAIFUNO® uEnergy-saving Package ÖKONOMICALS

uHeat Recovery* during spraying and drying operation

uOnline-Equipment

u Spraying Operation "standby"

u Frequency-controlled Fans

u Operator's Panel with Touch-Screen

u Automatic Evaporation with Programme Selection

u Multi-Air®*

u Mode Lamp

u Filter Ceiling made of Aluminium

* to be charged extra

Innovations by WOLFu Energy-saving Systems in all Kinds

of Operation

u Accelerated and perfected Evaporation Technology for Water Paints

u Most modern Control Technology

TAIFUNO ®-technology is the term for spray booths with highest energy ef-ficiency, high operating convenience and best production capacity. With this tech-nology package, the WOLF combi-booth TAIFUNO ® is a top-class brand product.

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Combi-Booths with ovenTraining booth (� spray booths with centrally placed oven for 1 car) with glazing all around for optimal process sight.

Challenge "Capacity"A bodyshop planning a spraying capacity of more than 8 jobs a shift needs � combi-booths for this throughput.

The alternative and much more efficient solution is the combination of a combi-booth with an oven for 1 or � cars.

Booth-Oven-CombinationuThe required heating capacity in the

oven is much lower than the drying heating capacity of the combi-booth.

uThe heating and power costs are much lower than the energy costs of � combi-booths.

uThere are no heating-up and cooling-down cycles.

uThe possible throughput is at least as high as that of � combi-booths.

uThe investment is much lower compared to � combi-booths.

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Large Spray Boothsfor utility vehicles, buses, special vehicles and engine building

The booths are projected individually for each customer, providing the optimal and most economical equipment for him. The booths can have one or several machineries. Our production range also includes booths which are subdivided into several sections. Each section can be used as a spraying and drying booth on its own. For large vehicles, the whole booth is used.

Vertically ventilated Spray Booths

quite variableu centrally subdividable into two independent

spraying and drying sections

u rated for utility vehicles and buses

Much Space for special tasks

Spraying and Drying Boothfor heavy building machines

especially heavyu especially rated for heavy vehicles

u with rail track

u booth centrally subdividable

u separate oven

u vertically ventilated

u lateral extraction

u lighting below - installed vertically fair-faced

u machinery laterally on intermediate ceiling

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diagonally ventilated boothfor buses

Spraying and Drying Booth for rail vehicles

especially longu�0,� m long

u with rail track

u subdividable into � single booths, each 1�,� m long

u large filter ceiling with finest filter mats

u lateral extraction

u paint mist separation by dry filter

u with fully flexible working platforms, movable on � levels

simple, big and goodu 1� m long

u diagonal air guidance with WOLF machinery WLE

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individually projected and constructed

Industrial Coating Plants for powder and wet paints

especially for heavy partsThese booths are especially suitable for heavy workpieces and small series in engine building. Depending on customer's requirements, also these plants can be subdivided into several sections and run as independent booths. The paint mist separation is ar-ranged individually acc. to the workpieces to be painted. Depending on the paint quantity to be consumed, the overspray is separated by dry or wet separation systems.

The conveyor engineering is always con-ceived for the respective individual case (workpiece dimensions, weight etc.)

manual or automatic Large and heavy parts are always trans-ported in cycle operation through the plant. If throughputs are not too high, this can also be done by manual conveyor engineering. For painting large and heavy parts in series, mostly Power & Free plants are used.

Painting motors with Power & Free conveyor

Large Booths for manual coating in engine building

Spray Booths with manual suspension conveyor

After previous requirement analysis, these booths are basically projected and constructed individually for each project. From simple extraction walls to high-grade automatic plants, all booth systems are available.

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The Eco-PlantPowder coating has become more and more important during the past few years and will go on growing in future. Advantages of powder coating are:

u Emission-free application, no VOC-problem

u Ecologically beneficial by powder recovery

u High surface resistance

In agriculture, for example, the high re-sistance of the baked powder is a big ad-vantage, since the highly stressed farming machines need a sturdy surface. In middle-range companies and where parts geometry is very complex and different, application is mostly done manually. For large series, automatic powder coating booths are used.

The versatile oneWhere powder isn't justifiable technically or economically any more due to very complex ge-ometries (electrostatic painting), the workpieces (baking temperatures) and the workpiece mass (heating energy), wet painting is used. Whether powder or wet paint - a decisive factor for a high-grade and durable coating is the optimal pretreat-ment of the workpieces.

We offer you equipment for

u Pretreatment

u Spraying

u Drying

u Baking

u Cooling

u Conveying

Combined Powder and Wet Paint PlantPowder application fully automatic, wet paint application manual

Wet Paint Cycle Plantwith automatic paint application

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technologyAir Inlet and outlet Machinery with Heat Recovery System

Kinds of HeatingAll kinds of heating like gas, oil or hot water are available.

WOLF Air HeatersThe air heaters for spray booths produced in series are corrosion-proof. By indirect firing, the flue gases are strictly separated from the process air, so that any influences on man's health or the paint material are excluded. Together with TAIFUNO ® technology, there isn't even the smallest disadvantage in energy demand, compared to direct firing systems! We grant you � years warranty on the WOLF air heater (WLE).

Free running Fan Wheels with high efficiency - cleaning without removing, since easily accessible.

WOLF Heat Recovery System (HRS) in Spraying and Drying Operation

Housing DesignCompletely made of galvanized, double-shell sandwich elements with �0 mm insulation. Designed as compact unit with even surfaces in solid frame construction. All inspection openings are equipped with quick closers, mostly as doors.

Frequency-controlled FansOur serial equipment includes frequency converters. By stepless speed regulation, direct drives are possible; the usually ne-cessary regulating flaps in the fresh and exhaust air ducts aren't required.

Energy-saving during SprayingThat's the way spraying is fun again

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Operator's Panel for Booth Control: All func-tions are centralized here

Booth Control by Touch Screen Technology

Control and regulation technology is effected by a reliable control system with program-ming logical controller (SPS, make Siemens)

u Intuitive Handling The booth is handled by a TOUCH Panel - easy to survey and easy to handle. Messages are shown in clear text display.

u Kinds of Operation For all working steps, WOLF offers you the optimal, energy and time saving kind of operation - six in number:

Energy-saving Evaporating Cleaning Drying Spraying Cooling

with standby function

One "TOUCH" and you are in the programme. Easy to survey, easy to understand - once explained and you are fit.

WOLF Filter Ceiling and Multi-Air®

Approved filter ceiling D.A.D. with ceiling filter Viledon PA-� micron, made of uncoated aluminium, condiderably facilitating the filter exchange and reducing the static charging compared to steel design.

u Spraying Operation Standby If the spray gun is not actuated in mode „Spraying“, the TAIFUNO ® switches fully automatically to a reduced air and heating capacity. When actuating again, the full capacity is reached again in few seconds.

u Automatic Evaporation with Programme Selection The new Automatic Evaporation by WOLF has got different programmes. In coordination with important paint ma-nufacturers, there is a special software for each of them.

Regulation and technologyIntelligence in Background

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Mode Lamp

Will your employees use the most modern booth technology? You shouldn't rely on it. With the mode lamp, you have everything under control - also at a distance: booth capacity, working productivity and energy costs. During energy-saving operation, clea-ning, spraying, evaporating or drying, the respective lamp is shining. If you switch on Multi-Air, it is flashing.

Online-Equipment

Each TAIFUNO ® is equipped for being linked with the WOLF-owned service-cen-ter. You only have to provide a telephone connection to the switchboard. In case a failure should occur, experienced specialists will do a first check "online" from the works headquarters. This saves time and money. So don't worry, if you are far away from us.

Smart technology Mode Lamp and online Equipment

WOLF Anlagen-Technik GmbH & Co. KGSurface Engineering DivisionMünchener Str. ��8���0 Geisenfeld, GERMANYTelephon +�� ( 0 ) 8��� ��-0Fax +�� ( 0 ) 8��� ��-��0E-Mail info.ot @ wolf-geisenfeld.de Internet www.wolf-geisenfeld.de