Competent and quick solutions for plastics industry · Video by Bayer Materialscience AG. Film...
Transcript of Competent and quick solutions for plastics industry · Video by Bayer Materialscience AG. Film...
Competent and quickplastics industry
The Kunststo
p y
The Kunststowelcomes y
Trends andsurface decoratsurface decorat
k solutions for
off-Institut Lüdenscheidoff Institut Lüdenscheidyou to the presentation
d developments in the tion of plastic componentstion of plastic components
Surface design in platechnologygy
Interior design2005
astics
Interior designInterior design1980
Surface design in platechnology
Sieme
gy
1995
SSource:
Macd
eermite
Source:
Rolaan
dD
B
astics
ens, S4
Siemens, EF812006
Source: Macdermite
Source: Siemens Hausgeräte
Surface design in platechnology
The tasks:
gy
higher visual, haptic an
more individualisation amore individualisation a
new techniques and new
"Achieving a visual-haptic
Press photo: DaimlerChrysler
astics
d functional requirements
and flexibilityand flexibility
w designs
c experience"
Surface and decorati
In-mould lamination
Water transferWater transfer
Painting
Metallisation
Digital print
Outlook
ive processes
Film insert molding
Video by Bayer Materialscience AG
Film insert molding
Trends / developments/ p
Electroluminescence filmincl. capacitive sensors
ProviProvided by Albea GmbH
s
ms
ided by Leopold Kostal GmbH & Co. KG
Film insert molding
Trends / developments/ p
Electroluminescence film
Black panel designBlack-panel design
Provided by Bayer MaterialScience AG
s
ms
Film insert molding –application examplespp p
Picture provided
–s
by Pröll KG
Film Insert molding
Trends / developments/ p
Electroluminescence film
Black panel designBlack-panel design
3D effects
Provided by Pröll KG
s
ms
Film Insert molding
Trends / developments/ p
Electroluminescence film
Cover designCover design
3D effects
New systems for the prof wash-outs
Provided by Bayer MaterialScience AG
s
ms
evention
Provided by Pröll KG
Film Insert molding
Trends / developments/ p
Electroluminescence film
Cover designCover design
Visual 3D effects
New systems for the prof wash-outs
Fil b k ldi ith Film-backmolding with
s
ms
evention
l t lSource: Porsche AG
real metals
Surface and decorati
In-mould lamination
Water transferWater transfer
Painting
Metallisation
Special processes
Outlook
ive processes
Water transfer / cubbic print
Water transfer / cub
Picture bymerkt GmbH & Co. KG flexi –
Pictures by MCC
bic print
Picture byBogdahn GmbH & Co. KG
Picture by dips´n´pieces
Surface and decorati
In-mould lamination
Water transferWater transfer
Painting
Metallisation
Special processes
Outlook
ive processes
Painting
Trends / developments/ p
Drum coating
Pictur
s
res by Special Coatings GmbH & Co KG
Painting
Trends / developments/ p
Drum coating
Painting in the injectionPainting in the injection
System Coverform
s
mould mould
m®, Evonic Degussa Röhm
Surface and decorati
In-mould lamination
Water transferWater transfer
Painting
Metallisation
Special processes
Outlook
ive processes
Electroplating of plas
Trends / developments/ p
Partial electroplating wi
Picture by BiaPicture by Bia
Picture by Chrom-Sc
stics
s
th day/night design
chaal
Electroplating of plas
Trends / developments/ p
Partial electroplating wi
Partial electroplating wiPartial electroplating wi
Product by Braun
stics
s
th day/night design
th soft componentsth soft components
Direct PVD coating
Trends:
Day/night design
Inline technology insteaInline technology instea
Multicolour, ceramic, Tra
Top coat via UV hardeni(requirement in DBL 73
E t i li ti (Exterior applications (un
Pictures b
ad of batch operationad of batch operation
anslux® coatings
ing with inert gas 84:2009)
d i t ti )ndergoing testing)
by hartec GmbH
Surface and decorati
In-mould lamination
Water transferWater transfer
Painting
Metallisation
Digital print
Outlook
ive processes
Digital print
Direct printing of partsp g p
Fast, flexible, high reso
For flat parts => 3D is dFor flat parts => 3D is d
Haptic prints
lution, abrasion-resistant, white
desireddesired
Pictures by Roland DG
Content from joint projects
Outlook:Coating with atmosphe
Plasma CVD coating thr
g p
g
Thin, scratch-resistant c
Application directly in pApplication directly in p
Low investment and ope
No serial production at
Boundary conditions anmust be optimised
Testing of the coated su
Total width: 300 mmTotal width: 300 mm
Source: INP Greifswald
eric plasma
rough process gas
p
g p g
coatings
roductionroduction
erating costs
present
d processing times
urface
Outlook:Metallisation with atm
Metal powder is appliedp ppplasma (cold active)
Roll-to-roll processis possible
High separation rates
Different metals
Suitable for:
3D MID / conductor trac3D MID / conductor trac
EMC
Base coat for partial electroplating
Source: Reinhausen P
ospheric plasma
in
p p
ckscks
Plasma
Outlook:Vehicle films
High quality and digital prg q y g pReversible individualisatio
Body colour for interior
Further development of pr
www.allfolia.de
Roland BG
rintn
rocess technology is necessary
3M GmbH3M GmbH
www.allfolia.de
Outlook:Insert molding
Tests on injection-mould
g
j"real materials"
Carbon
W dWood
Textiles
IML andIML anddesigns
Use of a new forming pro
Photo IAA 2009: Mercedes S65 AMG
ing composite designs ofg p g
and imitations of carbon
, real and imitation leather
d FIM films with special functions or d FIM films with special functions or
ocess for wood, textiles and leather
Demonstrator forDemonstrator formobile phone shells madeof woodSource: Albea GmbH
Participants
3M Deutschland GmbH, Neussd G bAir Products GmbH, Hattingen
Bayer MaterialScience AG, LeverkusenBehr-Hella Thermocontrol GmbH, Lippstadt, ppBosch und Siemens Hausgeräte GmbH, TraunreutBW engineering GmbH SchalksmühleBW engineering GmbH, SchalksmühleContinental Automotive GmbH, KarbenDr. Schneider Kunststoffwerke GmbH, Kronach NeusesKronach-NeusesDST Dräxlmaier Systemtechnik GmbH, Vilsbiburgfischer Automotive systems GmbH & Co. KG, HorbGigaset Communications GmbH, BocholtGIRA Giersiepen GmbH & Co. KG, RadevormwaldHewi Heinrich Wilke GmbH, Bad Arolsen,
Johnson Controls GmbH, Burscheidd G b & C G d h dLinden GmbH & Co. KG, Lüdenscheid
Leopold Kostal GmbH & Co. KG, LüdenscheidKunststoff Helmbrechts AG, HelmbrechtsMarubeni Europe Plc, DüsseldorfMiele & Cie KG WarendorfMiele & Cie. KG, Warendorfneoplas GmbH, GreifswaldNew Albea GmbH, Seelbachnovem Car Interior Design GmbH, VorbachOechsler AG, AnsbachPorsche AG, Weissach (verbally), ( y)Reinhausen Plasma GmbH, RegensburgSihl GmbH, DürenTAKATA PETRI PlasTec GmbH Bad KissingenTAKATA-PETRI PlasTec GmbH, Bad KissingenTRW Automotive GmbH, RadolfzellVolkswagen AG, Wolfsburg
Content from joint projects
Light and display tec
LED light switchSource: Busch-Jäger
Gearshift knMiTo Source
S Class display, Daimler press photo
Centre armrest conceptSource: Johnson Controls
chnology
nob Alfae: BIA
Ambient lightingS h i i li htSource: schreiner vario light
Door sill protector with electroluminescenceSource: Mühlich GmbH
Renault Laguna concept
Light and display tec
Blue flexible OLED,Source: GE
Nokia 7900 Prismwith OLEDtechnology
chnology
OLED display incl. projector,Source: Samsung
Future, Source:Diehl Aerospace
Showroom
Motto: "Design meets plasg p
Comprehensive
Production of sProduction of s
Mediation of su
Cost analyses
stics"
e and impartial consulting service
sample parts "rapid decoration"sample parts, rapid decoration
uppliers
ContactContact
Kunststoff-Institut Lüdens
Jörg Günther
Karolinenstr. 8Karolinenstr. 8
D-58507 Lüdenscheid, (G
www kunststoff institut dewww.kunststoff-institut.de
guenther@kunststoff-insti
+49 (0) 23 51.10 64-191
scheid
ermany)
ee
itut.de