COMPARISON OF CO AND NOx CONCENTRATIONS ...epe.pwr.wroc.pl/2016/3-2016/Juszczak_3-2016.pdfCO and NO...

13
Environment Protection Engineering Vol. 42 2016 No. 3 DOI: 10.5277/epe160308 MAREK JUSZCZAK 1 COMPARISON OF CO AND NOx CONCENTRATIONS FROM A 20 kW BOILER FOR PERIODIC AND CONSTANT WOOD PELLET SUPPLY The impact of the fuel feeding mode (continuous or periodic with various stand-by/operation time ratios) on carbon monoxide (CO) and nitrogen oxides (NO, NOx) concentration values in the flue gas was analyzed for coniferous wood pellet firing. Experiments were performed using a 20 kW water boiler equipped with an under-fed (retort) wood pellet furnace located in a full scale heat station sim- ulating real-life conditions. Impact of oxygen concentration and temperature in the combustion cham- ber on the concentrations of carbon monoxide and nitrogen oxide have been examined. It was con- cluded that the commonly used periodic fuel supply does not necessarily cause an important increase of the concentrations of carbon monoxide compared to those in the continuous fuel feeding mode. Continuous fuel supply can even imply higher concentrations of carbon monoxide when fuel and air streams are not chosen properly. 1. INTRODUCTION Low heat output heating boilers (<50 kW), typically used in domestic heat stations, in comparison with high heat output boilers (>1 MW), present a much higher emission of incomplete combustion products (carbon monoxide, hydrocarbons and sooth) per produced energy unit. It is estimated that in Germany in the year 2000 the share of small scale wood combustion systems contributing to the emission of incomplete combustion products was between 16 and 40%, although their total energy production was only about 1% [1]. These numbers have already changed as currently more modern boilers are being used in Germany, it depicts however the scale of the problem. In Poland, this _________________________ 1 Poznan University of Technology, Institute of Environmental Engineering, Division of Heating, Air Conditioning and Air Protection, Piotrowo 3A, 60-965 Poznań, Poland, e-mail: [email protected]

Transcript of COMPARISON OF CO AND NOx CONCENTRATIONS ...epe.pwr.wroc.pl/2016/3-2016/Juszczak_3-2016.pdfCO and NO...

Page 1: COMPARISON OF CO AND NOx CONCENTRATIONS ...epe.pwr.wroc.pl/2016/3-2016/Juszczak_3-2016.pdfCO and NO x concentrations from a 20 kW boiler for wood pellet supply 97 to use additives

Environment Protection Engineering

Vol. 42 2016 No. 3

DOI: 10.5277/epe160308

MAREK JUSZCZAK1

COMPARISON OF CO AND NOx CONCENTRATIONS

FROM A 20 kW BOILER FOR PERIODIC

AND CONSTANT WOOD PELLET SUPPLY

The impact of the fuel feeding mode (continuous or periodic with various stand-by/operation time

ratios) on carbon monoxide (CO) and nitrogen oxides (NO, NOx) concentration values in the flue gas

was analyzed for coniferous wood pellet firing. Experiments were performed using a 20 kW water

boiler equipped with an under-fed (retort) wood pellet furnace located in a full scale heat station sim-

ulating real-life conditions. Impact of oxygen concentration and temperature in the combustion cham-

ber on the concentrations of carbon monoxide and nitrogen oxide have been examined. It was con-

cluded that the commonly used periodic fuel supply does not necessarily cause an important increase

of the concentrations of carbon monoxide compared to those in the continuous fuel feeding mode.

Continuous fuel supply can even imply higher concentrations of carbon monoxide when fuel and air

streams are not chosen properly.

1. INTRODUCTION

Low heat output heating boilers (<50 kW), typically used in domestic heat stations,

in comparison with high heat output boilers (>1 MW), present a much higher emission

of incomplete combustion products (carbon monoxide, hydrocarbons and sooth) per

produced energy unit. It is estimated that in Germany in the year 2000 the share of small

scale wood combustion systems contributing to the emission of incomplete combustion

products was between 16 and 40%, although their total energy production was only

about 1% [1]. These numbers have already changed as currently more modern boilers

are being used in Germany, it depicts however the scale of the problem. In Poland, this

_________________________

1Poznan University of Technology, Institute of Environmental Engineering, Division of Heating, Air

Conditioning and Air Protection, Piotrowo 3A, 60-965 Poznań, Poland, e-mail: [email protected]

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96 M. JUSZCZAK

proportion is probably similar or even higher, as customers more frequently use cheap

boilers of simple and old design.

The reason behind it is mostly the fact that these boilers, in order to be limited in

size and low-cost, are equipped with small combustion chambers. Their walls function

directly as heat exchange surfaces and are reached by the flue gas much too fast. As

a consequence, the flue gas is cooled and the combustion process is hampered. This

problem is especially visible in the case of biomass, as in the first stage of burning it

releases as much as 80 wt. % of volatile substances, as opposed to hard coal where it

is only 20 wt. %, which makes the flue gas reach the cold heat exchange surfaces and

be cooled even quicker. Additionally, biomass is characterized by a smaller lower

heating value in comparison with hard coal which leads frequently to a lower temper-

ature in the combustion chamber. All these factors create conditions that favor gener-

ation of considerable amounts of incomplete combustion products.

The most useful and easily controllable pollutant emission indicator for incom-

plete combustion products is CO concentration. The Polish-European law [2] is quite

liberal in that aspect as it permits the CO concentration to be even 3000 mg/m3 for

high heat efficiency heating boilers with a heating output of less than 300 kW. How-

ever, internal legislation of some countries, e.g. Sweden, limit the permitted CO con-

centration to 2000 mg/m3. The criteria are even stricter in order for a boiler to be

granted an ecological certificate. For example, to obtain the Nordic countries’ Svan

Mark certificate it cannot exceed 1000 mg/m3 and for the German Bauer Engel certif-

icate it needs to be lower than 100 mg/m3 [3]. Obviously, to reach these values one

needs to use high quality deciduous wood pellets with no contamination, such as sand

or silicates. The most modern wood pellet furnaces equipped with the oxygen probe

and continuous fuel supply can give as low CO concentrations as 10–50 mg/m3 [4].

These values, however, can only be reached probably in stable laboratory conditions,

with a high heat output, and definitely not over a longer period of time in a real-life

heat station during operation. In the case of a heat station with conditions resembling

the real ones (periodic fuel supply, no oxygen probe air stream regulation) the con-

centrations vary from 300 to 800 mg/m3 [5–8]. It does not specify the permitted value

for nitrogen oxide concentrations, however, producers of small heating boilers must

comply with NOx concentration of below 400 mg/m3, in order to obtain the Polish

ecological certificate [10], which facilitates boiler commercialization. All concentra-

tions are presented for 10% O2 content in flue gas.

Limited availability of high quality and cheap wood pellets in Poland (that are cur-

rently used in power plants), aroused interest in agricultural biomass pellets as fuel for

heating boilers with low heat output. Agricultural biomass is described by low ash melting

temperature which is why it should be fired at a temperature lower than 700 °C [11],

in order to avoid the production of slag that hampers furnace operation and the com-

bustion process. Also chlorine content is an important factor in biomass combustion

as chlorine can form KCl melting at a low temperature. Therefore, it is recommended

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CO and NOx concentrations from a 20 kW boiler for wood pellet supply 97

to use additives such as Ca(OH)2 or dolomite that react with chlorine and impede KCl for-

mation [12–14]. Interesting results of study in the area of pollutant emission from firing

biomass and other fuels can be found in the papers by Musialik--Piotrowska et al. [15, 16]

and Hardy et al. [17].

An important factor that could influence pollutant emissions of wood pellet furnaces

is the mode of automated pellet supply, namely: whether it is continuous or periodic,

which is precisely the topic of this study. The majority of wood pellet furnaces with low

heat output, even those produced by renowned manufacturers, do not enable fluent pel-

let stream regulation. Instead, they use periodic fuel supply, which means that fuel

stream is regulated manually by modifying the operation and stand-by time of the fixed-

-speed screw feeder, as well as the stream of air for combustion in the beginning of

firing process, in order to obtain the desired heat output of the boiler. The fact that air

stream is constant for the required boiler heat output and is not reduced during the stand-

by period in pellet feeding causes lowering of the temperature in the combustion cham-

ber and excessive increase of oxygen concentration, and as a result an increase of CO

concentration. This is why continuous pellet feeding system would seem to be much

more beneficial. Nevertheless it is barely introduced as a technical solution in low heat

output heating boilers with wood pellet furnaces due to its elevated cost. For periodic

fuel supply systems described above, the settings would differ depending on wood type.

Furnace producers do suggest recommended settings (operation time, stand-by time, air

stream), however only for good quality 100% deciduous wood pellets as deciduous

wood is considered to be the best biomass type for firing due to its low nitrogen

(0.1–0.2%), ash (1%), and negligible sulfur content. These settings are not always ade-

quate for coniferous or mixed wood pellets.

2. EXPERIMENTAL SET UP AND PROCEDURE,

MEASURING EQUIPMENT, MATERIAL

In the experimental study, the emission of pollutants has been examined during co-

niferous wood pellet firing in a low heat output boiler with under-fed furnace. The aim

of performed experimental study was to determine:

whether the concentration of CO is much higher for periodic wood pellet supply

than for continuous fuel supply,

at which value of oxygen concentration one can achieve the lowest possible CO

concentration (a parameter which is necessary to determine the adequate air stream for

combustion, especially if oxygen probe is to be used in the future),

the fluctuations of concentrations of nitrogen oxides and carbon monoxide de-

pending on the temperature and oxygen concentration in the combustion chamber upon

changing one of these parameters,

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98 M. JUSZCZAK

The experiments were carried out in a full scale heat station equipped with a 20 kW

boiler with an under-fed wood pellet furnace (Fig. 1). Unlike many studies performed

by accredited laboratories that examine boilers in idealized conditions, in this study,

a special attention was paid to ensure conditions similar to the real ones and therefore

simulate domestic boiler operation where heat demand is variable. The boiler lacked an

automatic device of air stream with an oxygen probe (lambda sensor) in the flue gas

downstream the boiler. Air stream was modified manually at the beginning of the firing

process by fan speed regulation, ranging from 10 to 100% of its maximum value. Pellets

were supplied from the storage to the furnace by means of a fixed-speed screw feeder.

The furnace contained a horizontal fixed-speed screw pellet dispenser that subsequently

introduced pellets to the burning region. The furnace was equipped with an electric ig-

nition device.

Fig. 1. A view of 20 kW pellet supplied boiler (Biomax, Lumo type, Poland) (left),

and under-fed (retort) furnace (Bioline 20, Ecotec type, Sweden) (right)

Originally the boiler worked with a periodic pellet supply system. However, for the

purpose of this study, a continuous pellet supply system was arranged by installing an

inverter that enforced fluent regulation of screw feeder resolutions. The boiler was con-

nected to a 900 dm3 water heat storage through a special mixing and pumping device,

Laddomat 21 (Swedish production) composed with a pump and three thermal valves

that open or close automatically depending on incoming water temperature. This device

enabled water flow in the boiler after the temperature of 64 °C was reached. The water

at the inlet of the boiler was maintained at temperature over 64 °C in order to keep the

combustion chamber walls hot and therefore minimize emission of incomplete combus-

tion products.

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CO and NOx concentrations from a 20 kW boiler for wood pellet supply 99

The gas pollutant concentrations in the flue gas downstream the boiler as well as

the flue gas temperature were measured using a Vario Plus (MRU) flue gas analyzer

(Germany). Concentrations of O2, NO, and NO2 were measured with electrochemical

cells. Gas analyser calculated NOx concentration as a total of NO (transformed to NO2)

and NO2 concentration. CO and CxHy concentrations were measured using infrared ra-

diation. The flue gas analyser also calculated chimney loss. Temperature in the com-

bustion chamber was measured ca. 0.30 m above the flame with a radiation shielded

thermocouple PtRhPt. The measurements of temperature in the flame made with a py-

rometer showed that the temperature measured with the thermocouple is about 250 °C

lower than the temperature in the flame. Unfortunately, it was not possible to make

structural changes in the boiler to take flue gas samples directly from the flame area.

Dust concentration in the chimney was measured using a gravimetric dust meter equipped

with isokinetic aspiration. Heat received by the boiler water and boiler heat output were

measured with an ultrasonic heat meter. Fuel stream was measured using a Sartorius lab

balance. Pellet lower heating value was measured using the calorimetric method and heat

efficiency was calculated as heat transferred to the boiler water divided by fuel mass multi-

plied by fuel lower heating value. The obtained values were confronted with heat efficien-

cies calculated based on chimney loss and other estimated heat losses.

The study was performed using “Ecopellet” wood pellets certified to the highest

European quality standard DIN plus no. 7A105, corresponding with the recent European

standard E DIN EN 14961-2:2010-07, ordered from the Polish Company Barlinek. The

pellets 6 mm in diameter, up to 40 mm long, were made entirely from coniferous wood

sawdust. Their moisture was 10%, ash content 0.7%, lower heating value 18.5 MJ/kg,

nitrogen content 0.35%.

In the study, pollutant concentrations were examined for three different fuel

streams (3.0, 4.5 and 6.0 kg/h) and related three different speeds of screw pellet dis-

penser. For each fuel stream, six different fuel feeding modes (five periodic and one

continuous mode) were applied. Each of the feeding modes was performed for 5 con-

tinuous hours. Experimental design is presented in Table 1. For fuel stream of

3.0 kg/h, the operation/stand-by time ratio was 2:3, for 4.5 kg/h 2:1 and for 6.0 kg/h

8:1. Such settings result from the necessity of obtaining good furnace operation. Air

stream was chosen empirically in order to obtain the lowest possible CO concentration

while observing gas analyzer indications in terms of CO concentrations and watching

the flame in the combustion chamber through a sight glass. For the examined fuel

streams of 3.0 , 4.5 and 6.0 kg/h, the air stream values were set at about 30, 50 and

100% of their maximum, respectively. Gas pollutant concentrations, temperature in

combustion chamber and oxygen concentration were measured continuously and

transmitted in real time to a personal computer where they got recorded every 2 s,

mean values were calculated every 10 s and analyzed on diagrams (Figs. 3–8). For

gas pollutant concentrations (CO, NO, NOx), uncertainty intervals were calculated

with a 0.95 probability (Table 1).

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100 M. JUSZCZAK

Tab

le 1

. M

ean

par

amet

er v

alu

es m

easu

red

fo

r al

l fu

el f

eed

ing m

od

es

Fu

el

mas

s

stre

am

[kg/h

]

Fu

el

feed

ing

mo

de

Tim

e o

f

op

erat

ion

:

stan

d-b

y m

od

e

[s]

Po

llu

tan

t co

nce

ntr

atio

ns

for

10

% O

2 i

n f

lue

gas

[mg/m

3]

Tem

per

atu

re

in c

om

bu

stio

n

cham

ber

a

[°C

]

O2

con

cen

trat

ion

[%]

Air

exce

ss

rati

o

Hea

t

ou

tpu

t

[kW

]

Hea

t

effi

cien

cy

[%]

CO

N

O

NO

x

3.0

con

tin

uo

us

44

3

32

29

0

17

44

6

27

46

1

9

1.8

1

2.6

8

2

per

iodic

20

:30

23

6

26

24

2

9

37

3

14

48

2

8

1.6

1

3.0

8

4

30

:45

41

8

33

25

7

22

39

5

36

42

5

8

1.6

1

3.3

8

6

40

:60

24

6

28

23

9

10

36

9

16

46

2

8

1.6

1

2.8

8

3

50

:75

26

6

22

27

3

4

42

5

8

44

7

9.5

1

.8

12

.7

85

60

:90

28

4

36

28

5

10

44

5

15

43

0

9

1,9

1

3.1

8

4

4.5

con

tin

uo

us

32

9

49

31

3

35

42

3

54

44

0

10

1.9

1

9.2

8

3

per

iodic

20

:10

31

0

34

27

2

37

42

3

58

43

7

10

1.9

1

9.0

8

2

30

:15

23

7

28

24

7

34

38

2

53

46

2

7

1.5

1

9.2

8

3

40

:20

23

1

31

25

4

38

39

1

5

45

5

7

1.5

1

9.2

8

3

50

:25

29

9

41

25

6

4

39

4

6

43

6

7

1.5

1

9.2

8

3

60

:30

35

0

39

24

0

20

36

9

33

43

7

7

1.5

1

9.7

8

5

6.0

con

tin

uo

us

39

2

46

24

1

14

37

1

22

43

1

7.5

1

,6

26

.5

86

per

iodic

40

:5

30

2

44

26

7

5

41

5

8

46

3

8

1.6

2

5.9

8

4

80

:10

29

3

67

27

9

13

43

2

20

45

9

7.5

1

.6

25

.6

83

12

0:1

5

32

9

38

28

1

13

43

5

18

43

3

7.5

1

.6

25

.3

82

16

0:2

0

33

5

28

28

2

18

43

7

28

43

9

9.5

1

.8

25

.0

81

20

0:2

5

34

7

26

25

4

3

39

2

5

43

7

7.5

1

.6

25

.6

83

a Tem

per

atu

re i

n t

he

com

bu

stio

n c

ham

ber

(m

easu

red

wit

h a

th

erm

oco

up

le)

is

ca.

25

0 °

C l

ow

er t

han

th

e te

mp

erat

ure

in

th

e fl

ame

(mea

sure

d w

ith

a p

yro

met

er).

Page 7: COMPARISON OF CO AND NOx CONCENTRATIONS ...epe.pwr.wroc.pl/2016/3-2016/Juszczak_3-2016.pdfCO and NO x concentrations from a 20 kW boiler for wood pellet supply 97 to use additives

CO and NOx concentrations from a 20 kW boiler for wood pellet supply 101

3. RESULTS AND DISSCUSION

Figures 2, 3, 5, 7 present time dependences of gas pollutant concentrations and of

other parameters. All of them seem to display a similar shape. Figures 4, 6, 8 show

dependences of CO, NO and NOx concentrations on temperature in the combustion

chamber and on oxygen concentration in the flue gas for 3 kg/h continuous fuel feeding

and some periodic feeding modes.

Fig. 2. CO concentrations in correlation with fuel mass stream

and fuel feeding mode, according to Table 1

Fig. 3. Time dependences of pollutant concentrations

and other parameters for 3 kg/h continuous fuel supply

0

50

100

150

200

250

300

350

400

450

500

20:30 30:45 40:60 50:75 60:90 20:10 30:15 40:20 50:25 60:30 40:05 80:10 120:15 160:20 200:25

CO

co

nce

ntr

atio

ns

[mg/m

3]

for

10

% O

2

con

tin

uo

us periodic

3.0 [kg/h]

periodic

con

tin

uo

us

con

tin

uo

us periodic

4.5 [kg/h] 6.0 [kg/h]

1

10

100

1000

00

:00

00

:34

01

:08

01

:42

02

:16

02

:50

03

:24

03

:58

04

:32

05

:06

05

:40

06

:14

06

:48

07

:22

07

:56

08

:30

09

:04

09

:38

10

:12

10

:46

11

:20

11

:54

12

:28

13

:02

13

:36

14

:10

14

:44

15

:18

15

:52

16

:26

17

:00

17

:34

18

:08

18

:42

19

:16

19

:50

20

:24

20

:58

21

:32

22

:06

22

:40

23

:14

23

:48

24

:22

24

:56

25

:30

26

:04

26

:38

27

:12

27

:46

28

:20

28

:54

29

:28

Gas

co

nce

ntr

atio

n [

mg

/m3]

for

10

% O

2

O2 [%]

Air axcess ratio

Flue gas temperature [°C]

Time [mm:ss]

NO [mg/m3] (10% O2)CO [mg/m3] (10% O2) NOx [mg/m3] (10% O2)

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102 M. JUSZCZAK

Correlations obtained for other fuel feedings were similar to those presented in the

paper. Rough measurements of dust concentration showed the values between 30 and

50 mg/m3. All pollutant concentrations were calculated for 10% O2 content in flue gas.

The values of uncertainty intervals for CO, NO, NOx concentrations indicate the mag-

nitude of fluctuations of these parameters for a certain fuel feeding method.

Fig. 4. Dependences of CO and NO, NOx concentrations on temperature in the combustion chamber (a),

and on oxygen concentration in the flue gas (b) for continuous fuel feeding and fuel mass stream of 3.0 kg/h

y = 277.27e-3E-04x

R² = 0.0017

y = 616.15e-0.003x

R² = 0.4491

y = 939.82e-0.02x

R² = 0.4498

0

50

100

150

200

250

300

350

400

450

500

400 410 420 430 440 450 460 470 480 490 500

Temperature in a combustion chamber [C]

Po

llu

tant co

nce

ntr

atio

n [

mg

/m3]

for

10

% O

2

NO [mg/m3] for 10% O2 CO [mg/m3] for 10% O2

NOx [mg/m3] for 10% O2

a)

y = 17.76x2 - 298.23x + 1467.4R² = 0.444

y = -0.6149x2 + 21.936x + 70.631

R² = 0.8519

y = -0.9626x2 + 33.924x + 107.43R² = 0.8523

0

50

100

150

200

250

300

350

400

450

500

5 6 7 8 9 10 11 12

Po

llu

tant co

nce

ntr

atio

n [

mg

/m3]

for

10

% O

2

O2 concentration [%]

NOx [mg/m3] for 10% O2

CO [mg/m3] for 10% O2

NO [mg/m3] for 10% O2

b)

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CO and NOx concentrations from a 20 kW boiler for wood pellet supply 103

Fig. 5. Time dependences of pollutant concentrations and other parameters

for 3 kg/h periodic fuel supply: operation time 20 s

CO concentrations measured during all tests were below 450 mg/m3 (Table 1).

Although it would seem that CO concentrations for continuous fuel supply mode

should be lower than those for periodic mode, it was quite the opposite for most cases

(Table 1). The highest value of CO concentration was measured for 3 kg/h continuous

supply, probably due to too low air stream. Combustion in all cases was performed at low

temperatures, and during continuous feeding most probably the pellets had not enough

time to be completely fired and CO concentration was relatively high. Table 1 and Fig. 2

show that the increase of stand-by period is not always accompanied by an increase

of CO concentration. In order to decrease CO concentration, the air stream for com-

bustion needs to be adjusted as well. However, CO concentration decreases upon in-

creasing oxygen concentration to a certain minimum value, after which CO concen-

tration starts to decrease (Figs. 4, 6, 8). Determining oxygen concentration at which

CO concentration is the lowest might be helpful in the case when an automatic air

stream regulation oxygen probe downstream the boiler is installed. For the studied

furnace with periodic fuel supply, it can be assumed that an increase of CO concen-

tration above the minimum value is caused also by an important decrease in tempera-

ture in the combustion chamber during the stand-by in pellet supply. Nitrogen oxide

(NO and NOx) concentrations depend mainly on the amount of nitrogen introduced

into the furnace. As coniferous wood presents higher nitrogen content than deciduous

wood, these concentrations were significant and varied from 239 (NO) and 369 (NOx)

mg/m3 to 313 (NO) and 423 (NOx) mg/m3.

1

10

100

10000

0:0

0

00

:34

01

:08

01

:42

02

:16

02

:50

03

:24

03

:58

04

:32

05

:06

05

:40

06

:14

06

:48

07

:22

07

:56

08

:30

09

:04

09

:38

10

:12

10

:46

11

:20

11

:54

12

:28

13

:02

13

:36

14

:10

14

:44

15

:18

15

:52

16

:26

17

:00

17

:34

18

:08

18

:42

19

:16

19

:50

20

:24

20

:58

21

:32

22

:06

22

:40

23

:14

23

:48

24

:22

24

:56

25

:30

26

:04

26

:38

27

:12

27

:46

28

:20

28

:54

29

:28

NOx [mg/m3] (10% O2)

Flue gas temperature [°C]

Air axcess ratio

O2 [%]

Gas

con

cen

trat

ion

[m

g/m

3]

for

10

% O

2

Time [mm:ss]

CO [mg/m3] (10% O2)

NO [mg/m3] (10% O2)

Page 10: COMPARISON OF CO AND NOx CONCENTRATIONS ...epe.pwr.wroc.pl/2016/3-2016/Juszczak_3-2016.pdfCO and NO x concentrations from a 20 kW boiler for wood pellet supply 97 to use additives

104 M. JUSZCZAK

Fig. 6. Dependences of CO and NO, NOx concentrations on temperature

in the combustion chamber (a) and on oxygen concentration in the flue gas (b)

for fuel mass stream 3.0 kg/h and periodic fuel supply: operation time 20 s, stand-by time 30 s

y = 4105.9e-0.006x

R² = 0.2237

y = 886.51e-0.003x

R² = 0.2812

y = 1490.1e-0.003x

R² = 0.2975

0

50

100

150

200

250

300

350

400

450

500

425 430 435 440 445 450 455 460 465 470

Po

llu

tant co

nce

ntr

atio

n [

mg

/m3]

for

10

% O

2

Temperature in combustion chamber [C]

NOx [mg/m3] for 10% O2

NO [mg/m3] for 10% O2

CO [mg/m3] for 10% O2

a)

y = 7.0028x2 - 98.034x + 559.8R² = 0.7654

y = 166.23e0.0485xR² = 0.7394

y = 252.31e0.0509xR² = 0.7604

0

50

100

150

200

250

300

350

400

450

500

6 7 8 9 10 11 12

CO [mg/m3] for 10% O2

NOx [mg/m3] for 10% O2

NO [mg/m3] for 10% O2

Po

llu

tant co

nce

ntr

atio

n [

mg

/m3]

for

10

% O

2

O2 concentration [%]

b)

Page 11: COMPARISON OF CO AND NOx CONCENTRATIONS ...epe.pwr.wroc.pl/2016/3-2016/Juszczak_3-2016.pdfCO and NO x concentrations from a 20 kW boiler for wood pellet supply 97 to use additives

CO and NOx concentrations from a 20 kW boiler for wood pellet supply 105

Fig. 7. Time dependences of pollutant concentrations and other parameters

for 3 kg/h periodic fuel supply: operation time 60 s, stand-by time 90 s

A slight increase of NO and NOx concentrations was observed when oxygen con-

centration increased and a subtle decrease when temperature in the combustion chamber

increased. This means probably that in the same time when temperature in combustion

chamber increased combustion process was more intensive and oxygen concentration

decreased. For all the cases presented in Table 1 for an almost-real life conditions, a rel-

atively high boiler heat efficiency of above 80% was obtained. Throughout the course

of the experiments, the presence of hydrocarbons in the flue gas was not detected,

whereas soot was observed in the damper. This could mean that the combustion process

was being partially hampered on the cool surfaces of the relatively small combustion

chamber in spite of applying the Laddomat 21 mixing and pumping device. Dust con-

centrations of 30–50 mg/m3 were much below the officially permitted values of

150 mg/m3 [2].

4. CONCLUSIONS

Applying periodic fuel supply instead of continuous feeding mode does not nec-

essarily have to come with a radical increase in CO concentration. Actually, the study

has shown that in most conditions it was quite the opposite and CO concentrations

were lower for periodic fuel supply. Generally, in order to keep CO concentration

levels low one has to carefully select appropriate settings: fuel mass stream and air

stream for both fuel feeding modes and additionally stand-by/operation time ratio for

periodic fuel supply.

1

10

100

1000

00:0

0

00:3

8

01:1

6

01:5

4

02:3

2

03:1

0

03:4

8

04:2

6

05:0

4

05:4

2

06:2

0

06:5

8

07:3

6

08:1

4

08:5

2

09:3

0

10:0

8

10:4

6

11:2

4

12:0

2

12:4

0

13:1

8

13:5

6

14:3

4

15:1

2

15:5

0

16:2

8

17:0

6

17:4

4

18:2

2

19:0

0

19:3

8

20:1

6

20:5

4

21:3

2

22:1

0

22:4

8

23:2

6

24:0

4

24:4

2

25:2

0

25:5

8

26:3

6

27:1

4

27:5

2

28:3

0

29:0

8

29:4

6

NOx [mg/m3] (10% O2)

Air axcess ratio [-]

Flue gas temperature [°C]

O2 [%]

Gas

co

nce

ntr

atio

n [

mg

/m3]

for

10

% O

2

Time [mm:ss]

NO [mg/m3] (10% O2)

CO [mg/m3] (10% O2)

Page 12: COMPARISON OF CO AND NOx CONCENTRATIONS ...epe.pwr.wroc.pl/2016/3-2016/Juszczak_3-2016.pdfCO and NO x concentrations from a 20 kW boiler for wood pellet supply 97 to use additives

106 M. JUSZCZAK

Fig. 8. Dependences of CO and NO, NOx concentrations on temperature in the combustion chamber (a)

and on oxygen concentration in the flue gas (b) for fuel mass stream 3.0 kg/h

and periodic fuel supply: operation time 60 s, stand-by time 90 s

As boiler producers only indicate adequate settings for pure deciduous wood pellets,

in the case of coniferous or mixed wood pellets or any other new kind of fuel these

settings need to be determined experimentally for a specific boiler and furnace type.

y = 6851.8e-0.007x

R² = 0.1512

y = 424.31e-1E-03x

R² = 0.0299

y = 676.99e-0.001x

R² = 0.0309

0

100

200

300

400

500

600

420 425 430 435 440 445 450 455

Po

llu

tant co

nce

ntr

atio

n [

mg

/m3]

for

10

% O

2

Temperature in the combustion chamber [C]

NO [mg/m3] for 10% O2

NOx [mg/m3] for 10% O2

CO [mg/m3] for 10% O2

a)

y = 16.648x2 - 288.74x + 1527.5

R² = 0.7385y = 184.28e0.0402x

R² = 0.5488

y = 278.87e0.0431x

R² = 0.585

0

100

200

300

400

500

600

8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0

NOx [mg/m3] (10% O2)

Po

llu

tant co

nce

ntr

atio

n [

mg

/m3]

for

10

% O

2

O2 concentration [%]

NO [mg/m3] for 10% O2

CO [mg/m3] for 10% O2

b)

Page 13: COMPARISON OF CO AND NOx CONCENTRATIONS ...epe.pwr.wroc.pl/2016/3-2016/Juszczak_3-2016.pdfCO and NO x concentrations from a 20 kW boiler for wood pellet supply 97 to use additives

CO and NOx concentrations from a 20 kW boiler for wood pellet supply 107

ACKNOWLEDGEMENTS

The author thanks the technical workers and students of Poznan University of Technology for their

help during the research. This work was carried out as a part of the research project PB-13/615/08BW

sponsored by Poznan University of Technology.

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