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Transcript of Company Profile Office : Pt 11310, Kampung Cacar, Mukim Kuala Paka 23100 Paka, Dungun, Terengganu...
Company Profile
Office : Pt 11310, Kampung Cacar, Mukim Kuala Paka 23100 Paka, Dungun, Terengganu Darul Iman, Malaysia Tel : +609-827-0411 Fax : +609-827-0422 Mobile : 011-2303-7115, 012-953-1471 Website : www.hanboens.com E-mail : beom @ hanboens.com mohdazizudin @ yahoo.com
HANBO Engineering Services Sdn. Bhd.
HANBO Engineering Services Sdn. Bhd.
(so called as HANBO) which is a rising leader in
the construction sector in Malaysia established in
the year of 2013.
We take pride in offering best services to clients
in terms of quality by Korean up-to-date skill
with Malaysian know-how. Health, Safety and
Environment are also the most concerned factors on our mission.
HANBO provides its services for comprehensive range of industrial services on a world-
wide basis including Hot/Cold and Acoustic Insulation, HVAC, Fire Proofing, Scaffold-
ing, Urethane foaming, Refractory services as well as industrial Blasting & Painting
work.
Our work scope includes maintenance, shutdown process and ‘new build’ projects on
plant construction.
HANBO has extensive experiences in the industry and guarantees our valuable
customer’s satisfaction corresponding with their requirement.
2
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
CONTENTS
1. Company Introductions
2. Main Business Activities
3. Organization Chart
4. Registrations & Certifications
5. Quality Policy
6. Equipments & Tools
7. Work Experiences
8. Insulation Material
9. Company Picture & Location
3
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
HANBO ENGINEERING SERVICES SDN. BHD. (1054377-T)
ManagingDirector
Park Sang Beom (Mr)
ExecutiveDirector
Mohd Aziz Bin Udin (Mr)
Established Jul . 2013 / Malaysia
Capital RM 1,700,000.00
MainOffice
Pt 11310, Kampung Cacar, Mukim Kuala Paka,
23100 Paka, Dungun, Terengganu Darul Iman,
Malaysia
Tel :+60-9-827-0411 Fax : +60-9-827-0422
Mobile : 011-2303-7115 / 012-953-1471
Websites : www. hanboens.com E-mail : [email protected] [email protected]
1. Company Introductions
4
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
5
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
2. Major Business Activities
1) Hot Insulation
We provide complete hot insulation work for the petrochemical,
power generation, nuclear energy power, incinerator, steel mill and fertilized facilities.
2) Cold Insulation
We have specialized in the particular requirement for the cold insulation
including application within the chemical/petrochemical plant and LNG/LPG gas
liquefaction and recovery.
3) HVAC
We provide HVAC work for petrochemical, power generation, nuclear energy power,
incinerator, steel mill and fertilized facilities.
4) Fire Proofing
Our experience has enabled us to provide specialized
insulation services for both oil & gas and
non –oil & gas industries. These involve
from material fabrication to installation of
equipment. The insulation is primarily used
for the conservation of energy (hot insulation)
or acoustic insulation; applied to piping, equipment
and other surface as directed.
5) Refractory Installation
We provide fabrication and installation of refractory furnace, incinerator and
high temperature furnace.
6) Industrial Blasting & Painting
We provide a range of blasting and painting services for projects on oil, gas,
petrochemical and power generation industries.
These services will typically involve the provision of shot blasting facilities on or
off sites and the field application of touch-up and finish paintings.
In the field, we have trained and developed our workforce to be multi-skilled
such that field painting can be undertaken by our insulators or other skilled labor
thus providing the greater flexibility at times of congestion on sites.
7) Associated Service
In response to client needs, the company industrial services seek to maximize the range
of industrial service offered.
These include industrial cleaning, fabrication of both insulation and sheet metal and,
for offshore installations, the provision of an integrated facilities management support
service including lifting and janitorial services with specialized and proven partners.
6
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
3. Organization Chart
7
Material Control
Account
GeneralAffairs
Marketing / CS
HSE / QADivision
PersonalAffairs
Cashier
ConstructionDivision
Procurement
Admin / HRDivision
Board of Direc-tors
Planning
Customer
QA/QC
Environment
Safety
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
Admin/HR/LegalAdvisor
CompanySecretary
4-1. Business Registration
4-2. Construction Business Certification (CIDB)
4-3. PETRONAS License
4. Registrations & Certifications
8
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
4-1. Business Registration
9
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
4-2. Construction Business Certification (CIDB)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
11
4-3. PETRONAS License
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
5. Quality Policy
We, HANBO Engineering Services Sdn. Bhd. are committed to
maintaining a leadership position in construction business with self
contained divisions for various disciplines of engineering such as:
- Hot/Cold/Personnel Protection
- HVAC (Heating, Ventilation & Air-Conditioning)
- FIRE PROOFING
- PAINTING
Our policy is to understand the customer needs, expectations,
and meet commitments through:
- Optimizing utilization of resources
- Adapting state of the art technology
12
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
To achieve Customer satisfaction, we pursue:
- Best work practice
- Initiatives that demonstrate world-class performance
in all our deliberations
Our Quality System will be strictly adhered to, as we continually
strive to improve its effectiveness by:
- Establishing & reviewing Quality objectives
- Tracking key measures of process control
- Encouraging employees' suggestions
13
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
Description Capacity Unit Q‘ty Remarks
Fork Lift 3 Ton EA 1
Pick-up1Ton = 1EA ,
3 Ton = 2EAEA 3
Diesel Engine Generator 250KVA EA 2
Air Compressor 5HP/50L EA 2
Tin Snip 13“/V19 EA 250
Rechargeable Drill DD1442P EA 120
Air Rivet Gun NNW300 EA 6
Electric Drill 50HZ EA 12
Grinder 4“/50HZ EA 10
High Speed Cutter 14“/50HZ EA 2
Welding M/C 180A EA 5
Winch 230KG/50HZ EA 3
Nibbler 240V EA 5
Round Saw 7“/50HZ EA 2
14
6. Equipment & Tools (1)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
Description Capacity Unit Q‘ty Remarks
Hand Rivet Gun Portable EA 52
Air Compressor Rivet Gun EA 2
Table Drill 240V EA 2
Shearing M/C 3HP EA 1
Beading M/C (Straight) 2HP EA 2
Beading M/C (Elbow) 2HP EA 2
Beading M/C (Cover) 2HP EA 2
Beading M/C (Portable) 2HP EA 3
Belt Roller 2HP EA 2
Three Roller M/C (AUTO) 2HP EA 3
Three Roller M/C (Man-ual)
3” EA 3
Foaming M/C 3HP EA 1
Special Sport Light Portable EA 12
15
6. Equipment & Tools (2)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
No. ProjectPeriod
Owner ContractorLocation
1
Petronas Plant Reju-venation
& Revamp 4 ProjectInsulation Work
Dec 13~Jan 15
Kerteh,
Malaysia
Petronas Gas
Berhad
Toyo Eng &
Const.
Sdn. Bhd.
2
Petronas Plant Reju-venation
& Revamp 2 ProjectInsulation Work
Feb 13~Feb 14
Kerteh,
Malaysia
Petronas Gas
Berhad
Hyundai ENG
Co., Ltd.
3CJ Bio (M) ProjectInsulation Work
Feb 14~Jul 14
Paka,
Malaysia
CJ Bio (M)
Sdn. Bhd.
CJ Construction
Sdn. Bhd
42-D Project (MMA)
Insulation work
May 12~Mar
13
Yeosu,
Korea
Korea Oil &
Chemical
Co., Ltd.
Hyundai ENG
Co., Ltd.
5
Turkmenistan Gas
Desulfurization
Project
Paint & Insulation
Work
Aug 10~Dec 13
Yorten,
Turkmenistan
State Concern
Turkmen Gas
Hyundai ENG
Co., Ltd
16
7. Work Experiences (1)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
No. ProjectPeriod
Owner ContractorLocation
6
Sin-go-ry 3,4 Nuclear
Power Plant
HVAC Work
Oct 09~Jun 13
Pusan,
Korea
Nuclear &
Water Power
Co., Ltd
Hyundai Const.
Co., Ltd
7
Sin-go-ry 1,2 Nuclear
Power Plant
Insulation Work
Nov 07~Jun 11
Pusan,
Korea
Nuclear &
Water Power
Co., Ltd
Hyundai Const.
Co., Ltd
8
Tong-Young Stage 2,
4th Expansion Project
(#13, 14 Tank)
Insulation Work
Jan 07~Mar 08
Tong-Young ,
Korea
Korea Gas
Co., Ltd
Dae Woo
Const.
Co., Ltd.
9
Cheju # 3 & 4
Thermal Power Plant
Insulation Work
Dec 05~Sep 07
Cheju,
Korea
South Power
Co., Ltd
Posco
Co., Ltd &
Hyundai Indus.
Co., Ltd.
10
Kwang-Yang
LNG Terminal
Insulation work
Dec 04~Jun 05
Kwang-Yang,
Korea
Posco
Co., Ltd
Dae Lim Indus.
Co., Ltd.
17
7. Work Experiences (2)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
• Aluminum Roll Jacketing• Stainless Steel Jacketing• Corrugated Sheet• Profiled Sheets(V-115)
Jacketing & Cladding
18
8. Insulation Material (for Sale)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
• Perlite Pipe Cover&Board• Calcium Silicate Pipe
Cover&Board• Mineral(Rock) Wool Cover, Board, & Blanket• Glass Wool Pipe Cover, Board, & Blanket• Removal Mat Insulation 4-R Cover
Hot Insulation
• Polyurethane Foam(PUF)• Polyisocyanurate Foam(PIR)• Cellular Glass(Foam Glass)• Ethylene Propylene Diene Monomer(EPDM)
Cold Insulation
Spe-cialty
Hanbo ENS is also supply-ing the proven and high
quality Insulation items to the domestic market with
competitive price.
Pls call for further in-quiries
Tel : +609-827 0411
E-mail : [email protected]
19
8. Major Insulation Material (Hot Insulation)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
(1) Calcium Silicate Pipe Cover & Board
Calcium Silicate Pipe Cover & Board is recommended for use on equipment and piping operating at temperatures from ambient to indoors and protected outdoors up to 650
. It is ideally suited for industrial use in areas such as the ℃petrochemical and power generating industries where en-ergy conservation, process control, personal protection and fire protection are prerequisites.
Application
Calcium Silicate Pipe Cover(L)600mm / (D)1/2“~36" / (T) 25~75mm Calcium Silicate Board(L)600mm / (W)150/300mm / (T) 25~75mm Other Type available (Other size available upon request)Service Temp. at 1,100 / Density : 130~150kg/m3℃
Product Range
Description Unit ASTM C533 KS L9101 C/S
Ave. Density (Dry) (ASTM C302) Kg/m3 Max.240 Max.220 Max.220
Compressive Strength (ASTM C165) Mpa Min. 0.688 - Min.0.688
Thermal Conductivity (ASTM C177) W/mK Max.0.065 Max.0.062 Max.0.060
Flexural Strength (ASTM C203) MPa Min.0.344 Min.0.300 Min.0.350
Tumbling Friability(ASTM C421)
After 1st 10 min.
Max.20% - Max.10%
After 2nd 10 min.
Max.40% - Max.20%
Linear Shrinkage (ASTM C356) % Max.2 Max.2 Max.2
Service Temperature (ASTM C411) ℃ Max. 650 Max. 650 Max. 650
Calcium Silicate Pipe Cover & Board for high temperature insulation is manu-factured using an industry preferred fil-ter press method which provides accu-rate dimensional tolerances and supe-rior compressive and flexural strength.
These attributes facilitate installation and provide exceptional resistance to mechanical abuse. It is asbestos free and meets or exceeds all of the re-quirements of ASTM C 533, Type I.
Description
20
8. Major Insulation Material (Hot Insulation)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
(2) Perlite Pipe Cover & Board
• - Power Plant : Boiler, Turbine, Piping and Equipment• - Refinery : CDU, FCC, SRU, HOU, BRU• - Petrochemical : NCC, BTX, SM, EO, EG, PP, LDPE• - Steel Mill : Iron & Steel Mill• - Other Industrial Part : Paper, Oil, Furnace and etc.
Application
Perlite Pipe Cover(L)600mm / (D)1/2"~42" / (T) 30~100mm Perlite Board(L)600mm / (W)150/300mm / (T) 30~100mm Perlite Round Board(L)600mm / (D)1250/5000mm / (W) 261~297mm (T) 30~100mm
Product Range
Description Unit ASTM 610 KS F4714 Perlite
Ave. Density (Dry) (ASTM C302) Kg/m3 Max.224 Max.200 Max.200
Thermal Conductivity (ASTM C177) W/mK Max.0.079 Max.0.062 Max.0.055
Flexural Strength (ASTM C203) MPa Min.0.304 Min.0.245 Min.0.343
Water Repellency (ASTM C67) % - Min. 98 Min. 99
Linear Shrinkage (ASTM C356) % Max. 2 Max. 2 Max. 1.2
Service Temperature (ASTM C411) ℃ Max. 650 Max. 650 Max. 650
Perlite Pipe Cover & Board for high temperature insulation is made from close-celled expanded perlite, glass fiber and sodium silicate by mixture, molding and drying process.
It has low thermal conductivity, excellent water repellency and ultra light weight.It provides excellent workability and safety with no asbestos.
It prevents general or stress corrosion of material due to low Cl ions contents and abundant sodium silicate for anti-corro-sion.
Description
21
8. Major Insulation Material (Hot Insulation)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
Hot and cold insulation of various types of tank or silo Thermal insula-tion of piping in various kinds of equipment sound absorption for boiler, heat reservoir, fire-proof ducts and equipments.Thermal insulation of heating facili-ties such as oven, heater, high-pressure boiler and turbine.
Application
DescriptionDensity(kg/m3)
Thickness(mm)
Heat ShrinkageTeperature( )℃
Thermal Conduc-tivity
(W/mK)
Board
50, 60, 80 50, 75, 100 Over 600 Max.0.030
100, 120, 140 25, 50, 75, 100 Over 600 Max.0.030
180, 200 30, 50, 75 Over 600 Max.0.033
Pipe Cover 150 25, 30, 40, 50, 75 Over 600 Max.0.035
Blanket50, 60, 80 50, 75 Over 600 Max.0.036
100, 120 25, 50, 75 Over 600 Max.0.035
Mineral Wool used calcium silicate minerals with high temperature heat resistance including basalt and andesite as main raw materials, and forms them in certain shapes. Proper facing materials can be attached or surface can be coated as occasion demands. Since it is made inorganic minerals, it does not burn, has wider range of applications than other insulation materials under high temperature.It forms ideal insulation air layer since it contains lots of fibers per unit volume, providing very low thermal conductivity.It is a very economical insulation material that helps to create pleasant living spaces and to consider-ably save cooling and heating expenses. Mineral wool is an excellent product that uses special raw materials and improves heat resistance one step further. It is highly resistant to chemicals including acid or alkali because it consists of chemically stable minerals. Since it is light and elastic, it can be easily cut with ordinary tools such as knife or saw, and can be installed an any places for any purpose.
Description
(3) Mineral Wool Pipe Cover / Board / Blanket
Mineral Wool Pipe Cover(L)1000mm / (D)1/2"~20" / (T) 25~75mm Mineral Wool Board(L)1000/1200mm / (W)500/600/1000mm / (T) 25~100mm Mineral Wool Blanket(L)3000~10000mm / (W)1000mm / (T) 25~75mm
Product Range
Glass Wool is produced with the high-speed centrifugal rotary process, which has been known as a most recent engineering method.The thermal insulation, heat resistance, sound absorption capacity and the degree of sealing strength have been greatly improved over the previously existent thermal insula-tion glass materials.Glass wool has an excellent thermal insula-tion and sound absorption properties by max-imizing the fiber density.It is as smooth as cotton and has strong wa-ter repellent characteristic and guarantee the semi-permanent service life.
Description
22
8. Major Insulation Material (Hot Insulation)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
• Incombustibility• Water-repellency and Durability• Sound Absorption• Excellent Workability• Economical Efficiency
Features
Glass Wool Pipe Cover(L)1000mm / (D)1/2"~12" / (T) 25~100mm Glass Wool Board(L)2000mm / (W)1000mm / (T) 50mm Glass Wool Blanket(L)10000~20000mm / (W)1000mm / (T) 25~100mm
Product Range
DescriptionDensity(kg/m3)
Thickness(mm)
Heat ShrinkageTeperature( )℃
Thermal Conduc-tivity
(W/mK)
Board
32 50 Over 300 Max.0.036
40, 48 50 Over 350 Max.0.034
64, 80, 96 50 Over 400 Max.0.033
Pipe Cover 60 24, 40, 50 Over 350 Max.0.034
Blanket 24 25, 50, 75, 100 Over 300 Max.0.036
Hot and cold insulation of various types of tank or silo Thermal insula-tion of piping in various kinds of equipment Sound absorption for heat related equipments
Application
(4) Glass Wool Pipe Cover / Board / Blanket
Removal Mat(4-R Cover) is made from 100% “E” glass. Mechanically needled mat with 6 or 9 micron fine filament yarn or texturized and twisted yarns without organic binders.
It is lightweight with flexibility easy to cut to made insulation covers and removable blankets.
It is low cost replacement of asbestos cloth or ceramic fiber blanket will not compact or shake down in applica-tion where vibration may be encoun-tered.
It has excellent thermal efficiency. Low chloride content will not initiate stress corrosion. Glass fiber does not absorb water and incombustible ma-terial.
Description
23
8. Major Insulation Material (Hot Insulation)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
• High Thermal Insulation• Incombustibility• Excellent Sound Absorption
Features
Removal Mat Pipe Cover(L)1000mm / (D)1/2“~40" / (T) 10~100mm Removal Mat(L)10000mm / (W)1000mm / (T) 25mm Removal Mat Round Board(L)1000mm / (D)1250~5000mm / (T) 20~100mm
Product Range
Properties Main ElementsNoise Isolation Effect
Frequency (Hz)
Noise Isolation Coefficient
Density 90~220 kg/m3 SiO2 52~56 wt% 125 0.32
Fiber Diameter 6 or 9 micron Al2O3 12~16 wt% 250 0.76
Service Temp. 650 ℃ CaO 16~25 wt% 500 0.94
Softening Temp. 850 ℃ MgO 0~6 wt% 1000 0.96
Thermal Conduc-tivity
0.0349 W/mK B2O3 8~13 wt% 2000 0.95
Tensile Strength175~275 kgf/mm2
Na2O, K2O 0~0.8 wt% 4000 0.98
TiO2, Fe2O3 0.05~0.8 wt%
(5) Removal Mat Insulation (4-R Cover)
PUF pipe section & slabs is a technically advanced insulation system with extremely thermal insulation qualities and high strength to weight ratio at low tem-peratures.
These inherent physical characteristic enable it to per-form extremely well with other alternativesproducts rigid insulation, minimum 95% closed cells, remains durable for years, no thermalbridges, high mechanical strength.
Description
24
8. Major Insulation Material (Cold Insulation)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
• Closed cell structure enabling excellent moisture resistance• Improved dimensional stability• Outstanding insulation value • Low thermal conductivity • Rigid, lightweight and strong • Easy to fabricate into virtually any shape & size• Superior compatibility with polyester and epoxy resins
Features
Description Unit PUF ASTM
Average Density Kg/m3 35.0 D1622
Compressive Strength Kgf/cm2 2.3 D1621
Tensile Strength Kgf/m2 3.3 D1623
Adhesion Kgf/cm2 2.0 D1623
Water Vapor Transmis-sion
% 2.0 C355
Closed Cell % Min. 95 D2856
Thermal Conductivity Kcal/mh ℃ 0.021 C177, C518
Dimensional Stability %-0.7 (-30 )℃3.0 (+93 )℃ D2126
(1) Polyurethane Foam (PUF)
25
8. Major Insulation Material (Cold Insulation)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
• Closed cell structure enabling excellent moisture resistance• Improved dimensional stability• Outstanding insulation value • Low thermal conductivity • Rigid, lightweight and strong • Easy to fabricate into virtually any shape & size• Superior compatibility with polyester and epoxy resins
Features
PIR insulation may be used for such application operating within the tem-perature range from -170°C to +120°C. It is designed for use in a wide range of applications including :• Oil refinery & petrochemical plant• LPG/LNG gas & cryogenic plant • LPG/LNG carrier• LPG/LNG receiving terminals• Ethylene/Ammonia production
plant• Cryogenic pipe and equipment • Cold storage & HVAC applications
Application
(2) Polyisocyanurate Foam Insulation (PIR)
PIR insulation is CFC-free and produces as a continuous foam bun-stock with the ability to be fabricated into any shape and sizes such as sheets, pipe shells, tank and vessel covering and custom parts for a variety of in-sulation, core material and carving applica-tions. While retaining all of the benefits of rigid polyurethane insulation, PIR offers greater dimensional stability over a wider service temperature range.
Description
Moisture penetration can degrade ther-mal insulating performance. Since PIR has high closed cell content and consists of strongly-linked matrix, it does not eas-ily break down in service and shows ex-cellent resistance to moisture penetra-tion. When used with proper installation of vapor barriers, PIR provides further improved performance to its insulating system.
Moisture Resistance
The trimmer structure of PIR enable its insulating system to have outstanding mechanical performance and structural stability in service
Mechanical Performance
26
8. Major Insulation Material (Cold Insulation)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
PIR has a fully aged thermal conductivity as low as 0.023 W/mk. (Min. 6 months aging) Thus it can achieve the same insulation value with a minimal thickness of insulation even in most se-vere operating conditions.
Less insulation can facilitate thinner walls, more space, and fewer and tighter energy-losing seams. Therefore PIR insulating system can achieve a lower surface area andcost saving of finishing materials such as expensive vapor barriers, jackets, and mastics.
Thermal Efficiency
(2) Polyisocyanurate Foam Insulation (PIR)
PIR is available in the forms of standard & custom block, flat slabs, pipe sections, pipe supports and any kind of fabri-cated shape so that it is able to meet all the requirements of installation for thermal insulation.
Application
Description Unit Value ASTM
Nominal Density Kg/m3 50 (+/-5) D1622
Thermal Conductivity W/m.KMax. 0.019 (Initial)
Max. 0.023 (180 days)C177, C518
Closed Cell Content % Min. 90 D2586
Operating Temperature ℃ -170 ~ +120
X DirectionCompressive Strength Y Direction Z Direction
Kgf/cm2(Kpa)Min. 2.5 (245)Min. 2.5 (245)Min. 2.5 (245)
D1621
X DirectionTensile Strength Y Direction Z Direction
Kgf/cm2(Kpa)Min. 2.0 (196)Min. 2.0 (196)Min. 2.0 (196)
D1623
Linear Expansion X DirectionCoefficient Y Direction Z Direction
m/m.KMax. 70x10-6
Max. 70x10-6
Max. 70x10-6
X DirectionSafety Factor Y Direction Z Direction
Min. 1.5Min. 1.5Min. 1.5
Water Vapor Permeability ㎍ m/Ns Max. 6x10-3
Fire Resistive Properties Burning Time Burning Length
Secmm
Max. 120Max. 60
BS 4735KS M3809
Flame Spread Index Max. 25 E84
In accordance with the ASTM designation E84-05, Standard Method of Test for Sur-face Burning Characteristics of Building Ma-terials, PIR has a smoke density 250 and a flame spread 25. When exposed to fire, PIR does not melt away of spread flame. Thus it may satisfy the requirement or regulation of major industrial standards, of the world.
Fire Resistance
27
8. Major Insulation Material (Cold Insulation)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
• Resistant to water in both liquid and vapor forms• Non-corrosive• Noncombustible/Nonabsorbent of combustible liquids• Resistant to most industrial reagents dimensionally stable under a variety of temperature and humidity conditions superior compressive strength• Resistant to vermin, microbes and mold fiber, CFC and HCFC free
Features
(3) Cellular Glass (Foam Glass)
Cellular Glass insulation is a lightweight, rigid insulating material composed of millions of completely sealed glass cells, each an in-sulating space. This all-glass, closed-cell structure provides and unmatched combina-tion of physical properties ideal for piping and equipment above ground, as well as un-derground, indoors or outdoors, at operating temperatures from -268 °C to +482 °C.
Description
Description USA SIASTM Stan-
dard
Compressive Strength
6.3 kgf/cm2 620 KPa C165, C240
Average Density 120 kg/m3 120 kg/m3 C303
Flexural Strength 4.9 kgf/cm2 480 KPa C203, C240
Linear Coefficient of Thermal Expansion 9.0 x 10-6 / ℃ 9.0 x 10-6 / ºk E228
Service Temperature Max. 482 ℃ 755 ºk
Thermal Conductivity 0.033 Kcal/mh℃ (at 0℃)0.034 Kcal/mh℃ (at 10℃)
0.039 W/mK (at 0℃)0.040 Kcal/mK (at 10℃)
C177, C518
28
8. Major Insulation Material (Cold Insulation)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
• Low Thermal Conductivity• Resistant to water in both liquid and vapor
forms• Low flame & smoke rating• No jacketing• High flexibility• Excellent Workability• Fiber, PVC and CFC free• Resistant to vermin, microbes and mold
Features
(4) Ethylene Propylene Diene Monomer (EPDM)
EPDM insulation is an elastomeric insulation product with excellent UV resistance. It has a low flame and smoke rating and excellent water and weather resistance. EPDM insula-tion is low water vapor transmittance mate-rial and has low thermal conductivity. EPDM insulation is an eco-material and PVC, CFC free.
Description
Description Unit EPDM ASTM Standard
Average Density Kg/m3 40~70 KS M3014
Thermal Conductivity W/m.K Max. 0.035 C177, C518
Moisture Absorption Wt% Max. 2.0 D1056
• 0.4 T : Selected for industrial use in areas subject to traffic and abuse. Recommended over insulated lines up to 36” O.D. including insulation.• 0.5 T : A heavier weight jacketing used on larger diameter lines and large equipment up to 8 feet in diameter. • 0.6 T : Used in special applications where extra thickness and protection is required, such as fabricated tank head covers and other special fabrication.• 0.8 ~ 1.0 T : Available in rolls, where extra heavy gauges are required because of severe mechanical abuse or special fabricating requirements, such as flat ducts or precipitators. Also recommended for areas subject to high wind conditions.
Recommended Uses
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8. Major Insulation Material (Jacketing & Cladding)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
Aluminum Roll Jacketing is manufactured from al-loys conforming to ASTM B209 designation. These alloys are chosen because of their superior corro-sion resistance and durable weather properties. Half hard temper provides optimum mechanical properties and facilitates field application. Alu-minum Roll Jacketing is available in a smooth mill finish or a stucco embossed pattern in accordance with surface treatment method.
Description
Polykraft consists of one layer of one mil polyethylene film with a protective layer of 40 pound virgin kraft paper. The moisture barrier is attached to the jacketing by continuous lamination to the full width of the metal. The moisture barrier is used to prevent moisture and corrosives, in the insulation, from coming into direct contact with the metal jacketing surface and causing galvanic or chemical corrosion
Polykraft Moisture Barrier
(1) Aluminum Roll Jacketing
Stainless Steel Jacketing is available in several finishes which include smooth, stucco embossed and in the lighter gauges, 3/16’’ corrugated. The stucco embossed finish on Stainless Steel Jacketing reduces glare from sunlight, adds strength, and has more potential for masking applica-tion fingerprints, scratches, dents and other minor surface blemishes.
Finishes
30
8. Major Insulation Material (Jacketing & Cladding)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
Stainless Steel Roll Jacketing is manufactured from T304 and T316 prime grade Austenitic stain-less steel with regular 2B mill finish for flatness and reduced glare. The yield strength is 30,000~45,OOOpsi, the ten-sile 75,000~100,000psi. For easy field fabrication, Stainless Steel Jacketing is supplied in the soft or annealed condition. T304 is normally used except in the most corrosive areas where T316 is justified.Both T304 and T316 Stainless Steel are described in ASTM A-240. Stainless Steel Jacketing has a melting point of Approx. 2500ºF. Stainless Steel of-fers the best fire protection of all metals used for metal jacketing.
Description
The primary use of Stainless Steel sheet and jacketing is for hostile environments such as the pulp, paper, textile, re-finery and Petrochemical ap-plications.
Applications
(2) Stainless Steel Jacketing
Stainless Steel Jacketing is supplied with a moisture barrier, which consists of 40-pound Kraft paper with one-mil thick, low density polyethylene film, heat and pressure bonded to the interior surface. This moisture barrier prevents galvanic corrosion caused by con-tact of dissimilar metals in the presence of moisture, and chemical corrosion caused by installing sheets over damp insulation materials. For increased galvanic and corrosion protection, three-mil polyethylene moisture barriers are available.
Moisture Barrier
31
8. Major Insulation Material (Jacketing & Cladding)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
Corrugated Sheets are available in Aluminum and Stainless Steel.They provide protection for insulated equipment, towers, vessels and tanks with outside diameters of 12’ or more.
Aluminum Corrugated Sheets are supplied in five thicknesses, .025, .030, .035, .040 and .050.
Stainless Steel Corrugated Sheets can be supplied in .010 and heavier thick-nesses. Corrugated Sheets are available in 11/4’’ and 3’’ corrugations.The 11/4’’ corrugations have a depth 1/4’’ and the 3’’ corrugations have depth of 3/4’’.
Aluminum Corrugated Sheets are supplied in 1100, 3003, 3105 or 5005 alloy and Stainless is supplied in T-304 or T-316 alloy. Corrugated Sheets are avail-able in a smooth finish and a stucco embossed pattern up to 12’ in length. Greater lengths may be specially ordered.
Description
(3) Corrugated Sheets
Polykraft consists of one layer of one mil polyethylene Film with a protective layer of 40 pound virgin kraft paper. The moisture barrier is attached to the jackting by continu-ous lamination to the full width of the metal. The moisture barrier is used to prevent mois-ture and corrosives, in the insulation, from coming into direct contact with the metal jacketing surface and causing galvanic or chemical corrosion.
Polykraft Moisture Barrier
1/4’’11/4’’
1) Chemical Plants & Refineries - Distillation columns, tank, farms, fractionation units, cookery production units.2) Paper Mills - Chemical storage tanks, breechings and ducts3) Steel Mills - Pickle acid tanks, oxygen production units, fuel oil and tar storage tanks4) Miscellaneous - Food processing plants, LPG storage units, LNG storage untreatment plants
Recommended Uses
19mm
76.2mm
SLS
SLD
9-1. Company Picture & Location (Main Office & Warehouse 1,2)
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
Office & Warehouse
Main Office
32
Fabrication Machinery
Fabrication Shop Warehouse
9-2. Company Picture & Location (Fabrication Shop / etc.)
Inventory
HANBO Engineering Services Sdn. Bhd. (1054377-T)
Insulation / HVAC / Fire Proofing / Refractory / Painting
33
Office : Pt 11310, Kampung Cacar, Mukim Kuala Paka,
23100 Paka, Dungun, Terengganu Darul Iman, Malaysia
Tel : +609-827-0411 Fax : +609-827-0422 H-phone : 011-2303-7115, 012-953-1471 Websites : www. hanboens.com E-mail : beom @ hanboens.com mohdazizudin @ yahoo.com
HANBO Engineering Services Sdn. Bhd.
TERIMA KASIH !