Company Profile and Track Record - Mining - Royal IHC...Company Profile and Track Record . Royal IHC...

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IHC Marine and Mineral Projects (Pty) Ltd. Reg. Nr: 2009/020573/07 Directors: R. Norman, L. de Jager, M. Hakkert (Dutch), P. Hardisty (UK) Version 3.4 August 2016 IHC Marine and Mineral Projects (Pty) Ltd P O Box 517, Century City, 7446 South Africa 3 East Park, 5 Park Lane, Grand Central District, Century City, Cape Town 7441, South Africa T +27 21 657 1700 F +27 21 657 1701 [email protected] www.ihcmmp.com Company Profile and Track Record

Transcript of Company Profile and Track Record - Mining - Royal IHC...Company Profile and Track Record . Royal IHC...

IHC Marine and Mineral Projects (Pty) Ltd. Reg. Nr: 2009/020573/07 Directors: R. Norman, L. de Jager, M. Hakkert (Dutch), P. Hardisty (UK)

Version 3.4 – August 2016

IHC Marine and Mineral Projects (Pty) Ltd P O Box 517, Century City, 7446 South Africa 3 East Park, 5 Park Lane, Grand Central District, Century City, Cape Town 7441, South Africa T +27 21 657 1700 F +27 21 657 1701 [email protected] www.ihcmmp.com

Company Profile and Track Record

Royal IHC Royal IHC is focused on the continuous development, design and construction of specialist maritime equipment. It is the global market leader for efficient dredging and mining systems, vessels and equipment – with vast experience accumulated over decades – and a reliable supplier of custom-built ships and supplies for offshore construction. Royal IHC has in-house expertise to design and develop solutions together with the capacity for engineering and manufacturing of innovative vessels and advanced equipment. This together with the provision of life-cycle support provides turnkey solutions for our clients. Our integrated systematic approach and subsequent product support has helped develop many optimum systems which have subsequently resulted in numerous successful long-term business partnerships. The company’s broad customer base includes dredging operators, oil and gas corporations, offshore contractors, international mining houses and government authorities. Royal IHC has over 3,000 employees based at various locations in The Netherlands, China, Croatia, France, India, the Middle East, Nigeria, Russia, Serbia, Singapore, Slovakia, South Africa, the UK and the USA. The provision of solutions and associated technological innovation remains the company’s underlying strength through its continuous investment in research and development. Moreover, it helps to safeguard a sustainable environment.

IHC MMP IHC Marine and Mineral Projects (IHC MMP) is a turnkey or EPC project management company providing services including design, detailed engineering, procurement, construction management, project integration management, commissioning, onsite training and life cycle support for the Marine, Underwater Exploration, Underwater Mining, and Oil & Gas Industries. Services also extend to Coastal and Marine Infrastructure. Our team has a proven track record of delivering projects safely, on time, to the expected quality norms and within budget. Our services include:

Consulting;

Project management;

Design;

Engineering;

Procurement;

Construction management;

Project integration management;

Commissioning; and

Training and life cycle support. IHC MMP has extensive knowledge and more than 20 years’ experience with design and construction of subsea crawlers and is very active in the mining industry. Amongst others IHC MMP was responsible for the development of the subsea crawlers for De Beers Marine, operating off the west coast of Southern Africa. Illustrated below, with brief descriptions, are a number of projects IHC Marine and Mineral Projects have completed in recent times.

De Beers Marine - Subsea Excavation Tool and Topside Equipment

Market: Subsea Diamond Mining Year: 2005 This project entailed the design, manufacture, installation and commissioning of several major systems for the flagship diamond mining vessel, mv Peace in Africa – recently renamed mv Mafuto. This included the subsea crawler, launch and recovery and four point mooring systems.

Crawler The mining crawler was the primary mining element of this project with the function of providing a mobile dredging tool to deliver product to a surface processing plant. The major functional areas of the design were: tracks, a pivoting boom assembly, a suction system consisting of a variable speed 2432 kilowatt (kW) motor coupled to a dredge pump, thrusters to control tool orientation during launch and recovery, a hydraulic system powered by a HPU comprising a 500 kW motor and pumps, electronic system with an array of sensor equipment and the tool lubrication system.

Rendering of Crawler on Seabed

Photo of Crawler on Aft Deck Sliding Door of mv Peace in Africa

LARS

The crawler weighs in excess of 240 tonnes. This requires a massive launch and recovery system (LARS) capable of reliable operation during unfavourable offshore conditions. The winch for this system is powered by nine 185kW motors, providing a total of 1665kW of power for operational depths up to 200 metres (m).

Photo of LARS on Aft Deck of mv Peace in Africa

Mooring

To ensure that the vessel remains in position above the crawler during mining, a four-point mooring system was necessary. The system consists of four 100Te line pull mooring winches, four fairleaders, bend sheaves and line tension meters. The mooring and LARS equipment were classed/certified according to the Lloyds Register of Shipping.

De Beers Marine - mv Coral Sea Mooring Winch

Market: Subsea Diamond Mining Year: 2007 This project entailed the design, manufacture, installation and commissioning of the starboard aft mooring winch, tower assembly, deck bend sheave and fairleader on the mv Coral Sea vessel. Control and instrumentation was also a part of the scope. The winch stores 1900m of wire rope and weighs over 47 tonnes; it is powered by three hydraulic motors. As part of an overall life extension project on the mooring system, IHC MMP is currently managing the fabrication of a replacement for the port aft mooring winch and aforementioned ancillary structures.

Photo of Mooring Winch installation

Photo of Starboard Aft Fairleader on Peace in Africa

Subsea 7 - Multi-Reel Drive System

Market: Oil and Gas (Flexible Product Handling) Year: 2007 This project entailed the design, manufacture, installation and commissioning of an innovative multi-reel drive system for flexible pipelay in the oil and gas industry. This particular installation was on the main deck of the Solstad Multi-purpose Support Vessel, mv Normand Seven. The reel drive system can accommodate a variety of standard product reels – up to 150mm in diameter, with a maximum weight capacity of 250Te.

Photo of MRDS Spigot Adaptor

Photo of Loaded Reel on MRDS

Subsea 7 - Air Dive Handling System

Market: Oil and Gas (Air Dive Support) Year: 2007 This project entailed the design, manufacture, installation and commissioning an air dive handling system for the purpose of delivering support to divers and ancillary equipment to 50m water depths. The system, which was classed/certified according to the Lloyds Register of Shipping, included:

A diver hoop boom system for launch and recovery of a diver’s hoop to prevent divers from being pulled towards the thrusters of the vessel;

A dive basket deployment system with associated clump weights for dive basket guidance and emergency recovery;

A triple drum winch system for product (air, hydraulics and welding cable) storage, deployment and recovery; and

Skid mounted luffing a-frame LARS system with constant tension winches.

Photo of Diver Hoop Boom Extended to Port

Photo of Dive Basket Deployment Load Test

Photo of Installed Triple Drum Winch System

Photo of Constant Tension Winches and A-Frame

Subsea 7 – Mobile Reel Drives

Market: Oil and Gas (Flexible Product Handling) Year: 2008 This project entailed the design, manufacture, supply and delivery of two mobile flexible product reel handling Reel Drive Systems (SFL and ESFL) to deploy steel flying leads and electrical steel flying leads. The equipment was classed/certified according to the Lloyds Register of Shipping. All necessary ancillary equipment was also supplied by IHC MMP.

Photo of Reel Drive System Prior to Installation

Photo of loaded Reel Drive System On-site

De Beers Marine - Sampling Tool and LARS Modifications

Market: Offshore Mining and Exploration Year: 2009 De Beers Marine (DBM) procured a Launch and Recovery System (LARS) for the new subsea sampling and ground truthing tool from New Zealand Diving and Salvage. The LARS was designed to be installed onto a charter vessel but was never commissioned due to various technical problems being experienced with the sampling tool. DBM contracted MMP to assist with a review of the existing LARS design, design the required modifications and produce detailed drawings for the modifications to be implemented in New Zealand prior to fitting the LARS to the proposed charter vessel.

Photo of Sampling Tool Launch and Recovery System

Photo of SVC LARS A-Frame

Mertech - Bow Roller

Market: Submarine Cable Recovery Year: 2010 Mertech Marine had an existing cable recovery guide roller assembly on the bow of the mv Lida. The unit, however, was not effective as it has encountered problems during cable recovery. The design of an alternative solution was requested of IHC MMP. The proposed solution – which was subsequently fabricated and installed – consisted of a powered bow roller and support structure to assist with the recovery of cable, taking into consideration the minimum bend radius of the cable, through a magnitude of recovery angles.

Rendering of 3D Model of Proposed Bow Roller

Photo of Installed Bow Roller on mv Alida

IHC Mining - IHC SWORD Seafloor Sampling Tool

Market: Deep-sea Mining and Exploration Year: 2012-2016 Mining operations are by their nature founded on the existence and understanding of the mineral resources. Exploration, identification and development of mineral resources are fundamental to the existence of any mine. Whilst subsea geophysical data acquisition methods have improved hugely over the past few years, subsea geotechnical data acquisition (specifically sampling) has not seen the same level of advancement. SWORD The project entailed a background study, concept and high-level design of a new generation seafloor sampling tool for core sampling. The Sonic Wireline-Operated Remote Drill (SWORD) is the solution developed by IHC MMP. The IHC SWORD is capable of providing class A samples (4 inch), up to 50m ground penetration, fully cased, at a depth of 2000m. The SWORD and associated LARS is completely modular, capable of fitting into standard offshore containers, for quick mobilization and demobilization.

Rendering of Deployed SWORD

The IHC SWORD project has subsequently developed into an implementation phase, whereby IHC MMP is currently finalizing the detail design and executing manufacturing activities, leading up to final assembly and Factory Acceptance Testing.

Rendering of SWORD Retracted on LARS Ready for Stern Launch

Containerised Winch

The positive reception of the SWORD lead to a secondary project entailing the investigation of winch containerisation. Increasing the modularity of the system will enable swift deployment and improve redeployment turn-around times in case the client were to require the SWORD to transfer between multiple vessels.

Rendering of 3D Model of Containerised Winch Assembly

Turkuaz Machinery - Excavator Trailing Cable Reelers

Marker: Open-pit Mining Year: 2013 - 2016 The Excavator Trailing Cable Reeler is designed to handle and store the supply cable providing electrical power to large open-cast mining excavators, such as the Hitachi EX3600. The Cable Reeler safeguards the power cable extending from beneath the excavator by maintaining a constant tension in the cable. This eliminates the risk of the cable becoming tangled, being driven over by the excavator and of the excavator travelling beyond the limits of the length of cable which is wound on the Cable Reeler. The Cable Reeler is designed to be permanently cantilever-mounted to the structure between the tracks of the excavator. IHC MMP has successfully manufactured and supplied seven units for Turkuaz Machinery to be used for a mining operation in Eastern Europe. IHC MMP also provided installation supervision and commissioning services on-site.

Photo of Cable Reeler Installed on Hitach EX-3600 Excavator

Photo of Cable Reeler #7 ready for despatch

IHC Engineering Business - Cursor Winch

Marker: Offshore Oil & Gas Year: 2013 The Cursor Winch, designed and manufactured for IHC Engineering Business, is located on the stabiliser unit of a marine launch and recovery system. The system is employed to recover a remotely operated underwater vehicle and was designed to Lloyds Register of Shipping specifications. Unusual spatial constraints imposed by the physical design of the stabiliser unit, along with a specified safe working load of 20 tonnes, required IHC MMP to develop an innovative design for the winch.

Rendering of Cursor Winch

Photo of Cursor Winch Installed on Stabiliser Unit

De Beers Marine - ARDC Slurry Hose Reel

Market: Subsea Diamond Mining Year: 2014 The design rendering below of the slurry hose reel, for the De Beers Marine ARDC New Evaluation Vessel project, is the result of two projects. During the first of these, the design was developed as preliminary proof-of-concept. Subsequent to client approval thereof, the design was used as the basis for a feasibility design and Class II Estimate project. The slurry reel has subsequently been successfully delivered.

Rendering of Slurry hose reel

De Beers Marine - mv Coral Sea Port Aft Mooring Winch

Market: Subsea Diamond Mining Year: 2014 As with the previous project in 2007, this project entailed the design, manufacture, installation and commissioning of a mooring winch, tower assembly, deck bend sheave and fairleader for the mv Coral Sea vessel. Control and instrumentation was also a part of the scope. The winch stores 1900m of wire rope and weighs over 47 tonnes; it is powered by three hydraulic motors.

Photo of Port Aft Mooring Winch Installation

IHC Engineering Business – Umbilical Winches

Market: Offshore Oil & Gas Year: 2015-2016 Design, manufacture, assemble, factory acceptance test, deliver and commissioning of an ILUC Umbilical Winch, 2 x TRA Umbilical Winches and 1 x TRA Umbilical Winch to be used on a J-Lay Tower for pipe laying operations.

Photos of Umbilical Winches

ZPMC – Transponder Davit System

Market: Offshore Oil & Gas Year: 2015 IHC MMP was contracted to design, manufacture, assemble, factory acceptance test, deliver and commissioning a Transponder Launch and Recovery System, including a davit boom, winch and control system. The system is capable of deploying and recovering a transponder to water depths of 3000m.

3D render of the Transponder Davit System

Transponder Winch

De Beers Marine – Slurry Hose and Air Hose Reels

Market: Subsea Diamond Mining Year: 2016 Subsequent to the detail design phase concluded in 2014, IHC MMP successfully designed, manufactured, assembled, tested and delivered the Slurry Hose Reel and Air Hose Reel for the new De Beers Marine ARDC sample vessel, the SS Nujomo, in August 2016. The Slurry Hose Reel is approximately 12.2m (L) x 9.1 (W) x 10.1m (H) and weigh approximately 80Te.

Photo of the Slurry Hose Reel

Photo of the Air Hose Reel