COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180...
Transcript of COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180...
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COMPANY PROFILEAND
PRODUCT CATALOGUE
#8, 27th Cross, Banashankari 2nd Stage, Bangalore-560 070, IndiaTel:+91-80-2671 7078, 2671 1733, Fax: +91-80-2671 3138
Email: [email protected], Web: www.armaticengineering.com
Certificate Reg. no. 04100 2004 7182-E3
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Established in 1968Leading designers of custom-built material handling equipment in IndiaExpertise in design and innovation of new productsMainly cater to steel industryAbout 60% market share in IndiaDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, Hazira)Large product profile and customer base
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C-hooks – with rotation, container loading etcVertical Coil tongs – single and double rimCoil lifters – rack and pinion & parallelogramConvector plate liftersTransfer Cars – electrical and battery operatedSlab, Ingot, Billet, Bloom TongsUp-down enders (tilters) – mechanical & electro - hydraulicElectro-hydraulic Cactus and rope grabsSheet pack & plate liftersSpreader BeamsTruck mounted hydraulic cranesStack turnover device - HydraulicRoll lifting tongJob rotators
PRODUCT RANGE
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C-HooksMaterial: Hot rolled, cold rolled,color coated, slitted coils, etcCapacities: Upto 45MT,Temperature: Upto 800oC
With Rotation
Container loading
Hot Rolled CoilsWith built-in parking stand
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Vertical Coil TongsMaterial: Hot rolled, cold rolled,color coated, slitted coils, etc Capacities: Upto 40MT,Temperature: Upto 800oC
Single Rim Double Rim
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Convector Plate LifterMaterial: Convector PlatesCapacities: Upto 5MT,Temperature: Upto 250oC
Convector Plates Inner Hood
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Coil LifterMaterial: Hot rolled, cold rolled,color coated, slitted coils, etcCapacities: Upto 32MT,Temperature: Ambient
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Parallelogram Coil LifterMaterial: Hot rolled, cold rolled,color coated, slitted coils, etcCapacities: Upto 20MT,Temperature: Ambient
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Electro-Hydraulic Cactus GrabMaterial: Steel Scrap,Capacities: Upto 8CbM,Temperature: Ambient
Steel Scrap
Garbage
Construction
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Miscellaneous GrabMaterial: Miscellaneous,Capacities: custom builtTemperature: Ambient
Clampshell
Rope operated Hoist operated
Hydraulic operated
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Hot plate stack lifter & trolleyMaterial: Stainless Steel Plates,Capacities: Upto 25MT,Temperature: Upto 1200oC
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Slab TongMaterial: Steel Plates,Capacities: Upto 30MT,Temperature: Upto 1200oC
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Motorised Sheet Pack LifterMaterial: Sheet Packs,Capacities: Upto 15MT,Temperature: Ambient
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Tripoid GrabMaterial: 5.5M diameter forged rings,Capacities: Upto 10MT,Temperature: Upto 1200oC
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Coil Transfer CarsMaterial: Coils, sheets, etcCapacities: Upto 85MT,Temperature: Ambient
80T 130T
70T
30T
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Transfer car with scissor liftMaterial: Coils, Rolls, etcCapacities: Upto 10MT,Temperature: Ambient
80T 130T
70T
30T
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Battery operated Transfer car Material: Coils, sheets, etcCapacities: Upto 60MT,Temperature: Ambient
80T 130T
70T
30T
40T
10T
60T
20T
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Pipe and Billet Transfer CarsMaterial: Pipes, Billets, etcCapacities: Upto 85MT,Temperature: Ambient
55T
80T 130T
70T
20T
80T
20T
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Coil Transfer CarsMaterial: Coils, Capacities: Upto 35MT,Bottom open to facilitate coil car to lift coils
35T Coil Transfer car
35T Coil Transfer car
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Up-down enders (tilters) Material: Coils, sheets, etcCapacities: Upto 40MT,Temperature: Ambient
35T
40T
20T30T
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Spreader BeamsMaterial: Sheets, plates, tubes, etcCapacities: Upto 185MT,Temperature: Ambient
10T
10T
185T
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Miscellaneous Tongs and beamsMaterial: Stone, Rails, sheets, etcCapacities: Custom built,Temperature: Ambient
StoneStone
Log Coils
Ingot
50T lifting beam
3 rails
1 rail
1 rail
120T lifting beam
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Ingot / Billet TongsMaterial: Steel Ingots / Billets, Capacities: Upto 25 MT,Temperature: Upto 900oC
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Ingot / Billet TongsMaterial: Steel Ingots / Billets, Capacities: Upto 10MT,Temperature: Upto 900oC
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Crucible lifting TongMaterial: Crucible ladleCapacities: Upto 17.5TMtr,Temperature: Upto 600oC
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Roll TongMaterial: Work roll and back up rollCapacities: Upto 40MT,Temperature: Ambient
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Ladles and Charging BucketsMaterial: Steel scrapCapacities: Upto 16MT,Temperature: Ambient
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Graphite HandlingMaterial: Graphite ElectrodesCapacities: Upto 12MT,Temperature: Upto 1200oC
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Stack Turnover DeviceMaterial: SheetsCapacities: Upto 10MT,Temperature: Ambient
4T stack turnover device
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Plate ClampsMaterial: Steel PlatesCapacities: Upto 12MT,Temperature: Ambient
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Equipments ready for despatch
5T double C-hook for wire rods
5T adjustable spreader beam
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Equipments ready for despatch
C-hooks
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Equipments ready for despatch
80T Coil Transfer car for slitted coils
80T Coil Transfer car for Flat products
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Equipment's loaded on trucks
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Equipment's loaded on trucks
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Manufacturing Unit
80T 130T
70T
30T
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Other sectors:Automobile sector:Tata MotorsToyotaNissanFordSuzukiRenault
Consultants:MeconM N DasturLarsen and Toubro
Inspection Agency:RitesSGSQuest
Engineering sector:Sumikin Busan - JapanIndia steel sumit – Sumitomo group - JapanDaneili - ItalyKone Cranes - FinlandSMS Demag - GermanySMS Siemag - GermanyPosco – KoreaMHE demag – Malaysia & Singapore
Government agencies:Hindustan ShipyardIndian institute of ScienceIndian Institute of AstrophysicsBHELRailways, Defense
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Customer reference
STEEL AUTHORITY OF INIDA LIMITED
click here for
customer list
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Customer base
IndiaBangladeshMalaysiaIndonesiaVietnamDubaiEthiopiaEgyptNigeriaTurkeyItaly
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ISO Certificate
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• Conventional centered geared Lathe 2 nos.• Shaping – stroke 600mm – 2 nos.• Radial Drilling – MT5
spindle 2.5” 1 no.spindle 1.5” 1 no.
• Co2 Welding 600 amps 4 nos.• Hacksaw cutting 300mm 2 nos. • Profile cutting 3 nos • Bench Grinder 3 nos.•40KVA diesel generator 1 no.• Fly press 3 nos• Crane weighing scale 20T 1 no. • Air Compressor 1 no.• EOT crane 5T capacity 2 no.• EOT crane 16T capacity 5 no.• Hand grinding machine AG 7 10 nos• Measuring Instruments
(micrometer, vernier, dial vernier, depth guage, height guage etc) 15 nos.
• Ultrasonic flaw detector 1 no.
• Universal Milling machine (900 & 700 bed size) 2 nos
• Arc welding machine 600 amps 4 nos.• 8 shapped rolling machine 1 no.• Drilling ½” 2 nos.• Double wheel bench grinder 1 no.• 82.5KVA generator 1 no.• Welding transformer 5 no.• Avery weighing Scale
(300 kgs & 1000 Kgs) 1 no. each• Electric Hoist 5T & 2T 1 no. each• Chain Pulley block (5T & 2T) 1 no. each•Hardness tester 1 no.
Area of existing manufacturing unit12M x 18M = 216.0 SqM – Unit 136M x 48M = 1728 SqM – Unit 2
Kindly refer to our new unit in slide 34
Machinery list
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ORGANISATION STRUCTURE
DIRECTORS 4
GENERAL MANAGER 1
ACCOUNTS 4
MARKETING 2
DESIGN 4
PRODUCTION 2
PURCHASE 2
STORES 1
UNIT 1 7
UNIT 3 18
ASSISTANTS 2
DRIVERS 3
50
HELPER - 5(IW)
TOTAL
MILLER - 1
MACHINENIST - 1
WELDER - 2
GRINDER - 1
PAINTER - 1
DRILLING - 1
WORKERS
DRIVERS-2(IW) SATISH (STORES
INCHARGE)
HARISH (IW)
(OFFICE ASST)FITTER - 2
TURNER - 2
GRINDER-2
WELDER-1SUPERVISOR
SATHISH (OFFICE
ASST)
SHIVARAJU
(ACCOUNTS/STORES)
SUNIL KUMAR
( ACCOUNTANT)TURNER-1 THIRUMALA (ASST.
ENGINEER DESIGN)
KALABRAJU (ASST.
ENGINEER DESIGN)
WORKERS(IW) MANJUNATH
(ENGINEER - DESIGN)
PRODUCTION
PLANNING ENGINEER
MOHAN (MARKETING
ENGINEER)
KALASIDDIAHA
(PURCHASE ASST)
GANESH (MANAGER
ACCOUNTS)FITTER-2
PURCHASE ACCOUNTS/HR
RAVINDRA
(PRODUCTION
ENGINEER)
VICTOR
(MANAGER - DESIGN)
VIRAJ ( SERVICE
ENGINEER)
NAGENDRA
(QUALITY ENGINEER)
ARADHYA
(PRODUCTION
MANAGER)
JAYRAM
(MAEKETING
ENGINEER)
SRINIVAS K.P
(MANAGER
PURCHASE)
NIVEDITA MANAY
(HR/ACCOUNTS)
PRODUCTION
(UNIT - 1)DESIGN SERVICE INSPECTION
PRODUCTION
(UNIT - 3)MARKETING
MANAGING DIRECTOR (N BHASKAR MANAY)
ADMIN DIRECTOR
(Vyjayanthi Manay)
TECHINCAL DIRECTOR
(ARMIN MANAY)
COMMERCIAL DIRECTOR
(ARJUN MANAY)
GENERAL MANAGER (SRINIVAS NAROPANTH)
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MANUFACTURING FLOW CHART
Pre - Assy Group - Assy Final - Assy
Testing
Packing
Dispatch
Assy - 3 Assy - 4
Level - IV Manf.Items Bought Out Items
Level - V Raw Material Labour Assembly
Level - II VARIANT
Level - III Assy Group Assy - 1 Assy - 2
Level - I PRODUCT
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Management and labour• Top Management 4 Directors• Middle management 7
Engineers: 4Supervisors: 5
• Workers:Machine operators: 8Skilled: 7Junior fitter: 5Unskilled: 12Helpers: 7
TOTAL 59
Suppliers and vendors and their capabilities.• We have a variety of suppliers of raw materials viz, steel plates, alloy steel, hydraulics, electrical,
consumables like oil, welding electrodes, grinding wheels, fasteners, etc.
• Similarly we also have sub-contractors who do the fabrication of equipments at site and machining of various items like wheels, gears, pinions, shafts etc.
• In Bangalore there are good sub-contractors with heavy machining capabilities with excellent accuracy on German / European CNC machines.
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Material certificate
The materail shown is known as ST 52 / FE 540 / Sailma 350 Hi.
It is basically a high tensile weldable plate used for application like lifting equipments and hydraulic cranes.
The material is available in thickness starting from 6mm upto 40mm.
The plates will be supplied with Test certificates for chemical, tensile properties and ultra.
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Factory layout:Total land area : 3Acres, 12 guntas 13354 SqMBuilt up area: 1728 SqMWe still have provision to expand the factory shed to the south as shown in the drawing.
FOR
FUTURE
EXPANSION
PRESENT
MANUFACTURING
FACILITY
INDUSTRIAL PLOT LAYOUT
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THANK YOU