Company presentation - Vaptechvaptech.bg/uploads/documents/news/107/Hydro-VAPTECH-2016-w.pdf ·...
Transcript of Company presentation - Vaptechvaptech.bg/uploads/documents/news/107/Hydro-VAPTECH-2016-w.pdf ·...
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Hydro Power
VAPTECH-Hydro-presentation-2016
Hydro Power
Company presentation
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VAPTECH-Hydro-presentation-2016
Complete solution provider for hydropower plants
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VAPTECH-Hydro-presentation-2016
FROM WATER-TO-WIRE
• Analysis of the project conditions
• Turbine equipment• Main inlet valve• Generator equipment• Hydraulic pressure system• Digital control and monitoring
system• Electrical balance of plant• Integration of all systems into
one• Supervision and Installation• Put into operation• After sales services
HPP Mesici Nova, BiHIn operation: 2015P= 5,2 MW
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Rehabilitation
Greenfield projectsPlant
assessment
Residual life analysis
Repairs & Maintenance
Retrofit and rehabilitation
Individual solutions
Everything from one single source
Adapting to customer
requirements
Involvement in the project
since the very early stage
One single source
responsibility
Competencies
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Hydro PowerApproach
ConceptProduct design
Production Planning
Manufacturing
Functional in-house
testsInstallation
Put into operation
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Technology excellence• Parameterized hydraulic models
• Flow simulations CFD methods
• 3D mechanical design (UnigraphicsNX by Siemens)
• Complete Engineering Process Management (Teamcenter by Siemens)
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Lean production unlimited potential
VAPTECH delivers all the manufacturing steps for heavy welded and machined structures
40,000 sq.m. production area Machining Ø11,5 m / 100 t.,
Assembly 170 tons. Heat treatment Welding Post-weld heat treatment Machining in 3- and 5-axis CNC
machines Treatment of surfaces and
functional tests Non-destructive testing according
to EN In-house assembly Tracking materials and processes
in accordance with ISO 9001 Welding Certificate
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Automation
Modernization and repair
SCADA system
Monitoring and control
Automation and control of turbine controller, excitation of the generator, monitoring and management of generator
Gates automation
Siemens components
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Turbines
PELTON
• Horizontal and vertical arrangement
• 1-6 nozzles• Head up to 1000 m
FRANCIS
• Horizontal and vertical shaft arrangement
• Ns 105…300 min
• Head up to 300 m
KAPLAN• Vertical shaft arrangement
• Double regulated
• 3-4 blades
• Head up to 20 m
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Experience Turnkey solutions
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
2002 2004 2006 2008 2010 2012 2014 2016 2018
More than 250
projects only in
the past 15 years
Rat
ed o
utp
ut
(kW
)
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Experience Turbines
311 turbines, 8179 MW
after year 2000
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Hydro PowerValves & Gates
Spherical valve
•Diameter from DN250 to DN3000 mm•Pressure up to PN100 bar•Water velocity up to 14 m/s•Sealing system metal-to-metal•Main and maintenance sealing system•Actuation hydraulic/ counter weight
Butterfly valve
•Diameter from DN300 to DN5000 mm•Pressure up to PN30 bar•Water velocity up to 10 m/s•Sealing rubber-to-metal•Rotor type lens/ lattice•Actuation hydraulic/ counter weight/ electromechanical/ manual
Needle valve• Diameter from DN500 to DN2000 mm• Pressure up to PN25 bar• Water velocity up to 15 m/s• Actuation hydraulic/ counter weight/
electromechanical/ manualVAPTECH-Hydro-presentation-2016
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Experience Valves & Gates
152
66
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Valves developed by VAPTECH 1980s-2016
Buttrerfly valve
Spherical valve
Needle valves
From DN 250 to DN 3000 mmUp to 100 bar
From DN 300 to DN 5000 mmFrom PN 2,5 to PN 30 bar
From DN 500 to DN 2000 mmUp to 25 bar
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HPP CigdemLocation: TurkeyIn operation: 2014
Technical data
Scope:2х Pelton turbines2х spherical valves (700/50)2х generatorsAutomation, Auxiliary equipment, Supervision and installation
Net head: 338,33 mDischarge: 3 m3/s
Speed: 750 rpmOutput: 18100 kW
Max eff.: 90,8%
Customer: ENSU ELEKTRİK ENERJİ ÜRETİM LTD. ŞTİ
References Turnkey solutions
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HPP Mesici NovaLocation: BiHIn operation: 2015
Technical data
Scope:3х Francis turbines 3х butterfly valves(1100/10)Auxiliary equipmentSupervision
Net head: 48,26 mDischarge: 4 m3/s
Speed: 600 rpmOutput: 5214 kW
Max eff.: 93,7%
Customer:…
References Turnkey solutions
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HPP DebedaLocation: GoergiaIn operation: 2015
Technical data
2х Francis turbines 2х butterfly valves(1100/10)Auxiliary equipmentSupervision
Net head: 44,6 mDischarge: 4 m3/s
Speed: 600 rpmOutput: 3170 kW
Customer: Hydrolea
References Turnkey solutions
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References Rehabilitation
HPP KlisuraLocation: BulgariaIn operation: 2015
Technical data
Scope: • Rehabilitation of complete Francis turbine, generator (generator shaft and
bearings), complete governing hydraulic system of turbines; lubricating oil system of bearings; cooling water system; pressure relief valve
• New radial axial turbine bearing • Redesign of shaft line bearing system
Customer: Energo Pro Bulgaria
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References Rehabilitation
HPP KlisuraLocation: BulgariaIn operation: 2015
Technical data
Scope: • Rehabilitation of 2x spherical valves• Auxiliary equipment• Supervision
Inlet diameter: 2100 mm, Design pressure: 18 bar
Customer: Energo Pro Bulgaria
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HPP ChairaLocation: BulgariaIn operation: 1980
Technical data
Scope: VAPTECH provided 3 x Francis turbines, each 216 MW and 3 spherical valves. Generating capacity of the plant 864 MW. VAPTECH manufactured 3 of the units under license and supervision provided by Toshiba Unit 1 was manufactured at Toshiba works in Japan
Customer: Toshiba Japan
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References
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Malaysia
India
ArmeniaGeorgiaIran
Hydro PowerMarkets
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Make what the Planet Needs!
www.vaptech.bg