Company presentation 2015 - ANDRITZatl.g.andritz.com/.../280552172/me_company_presentation.pdf ·...
Transcript of Company presentation 2015 - ANDRITZatl.g.andritz.com/.../280552172/me_company_presentation.pdf ·...
Company presentation 2015
The ANDRITZ GROUP
The ANDRITZ GROUP
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Overview
ANDRITZ METALS presentation 2015
KEY FINANCIAL FIGURES 2014
* MEUR = million euro
Unit 2014
Order intake MEUR* 6,101.0
Order backlog (as of end of period) MEUR 7,510.6
Sales MEUR 5,859.3
EBITA MEUR 379.5
Net income (including non-controlling interests) MEUR 210.0
Employees (as of end of period; without apprentices) - 24,853
Profile: globally leading supplier of plants, equipment, and services for hydropower stations, the pulp and paper industry, the metal-
working and steel industries, and solid/liquid separation in the municipal and industrial sectors
Headquarters: Graz, Austria
Global presence: over 250 production sites and service/sales companies worldwide
Worldwide leading position in four business areas
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HYDRO and PULP & PAPER …
ANDRITZ METALS presentation 2015
Product offerings: equipment for production
of all types of pulp, paper, tissue, and board; energy boilers
Order intake 2014: 1,996 MEUR
Sales 2014: 1,969 MEUR
Share of ANDRITZ GROUP’s total order intake: 30-35%
Product offerings: electromechanical equipment for
hydropower plants (turbines, generators); pumps; turbo generators
Order intake 2014: 1,817 MEUR
Sales 2014: 1,752 MEUR
Share of ANDRITZ GROUP’s total order intake: 30-35%
Worldwide leading position in four business areas
4
… METALS and SEPARATION
ANDRITZ METALS presentation 2015
Product offerings: equipment for solid/liquid separation
for municipalities and various industries; equipment for production of animal feed and biomass pellets
Order intake 2014: 596 MEUR
Sales 2014: 587 MEUR
Share of ANDRITZ GROUP’s total order intake: 10%
Product offerings: presses for metalforming (Schuler);
systems for production of stainless steel, carbon steel, and non-ferrous metal strip; industrial furnace plants
Order intake 2014: 1,693 MEUR
Sales 2014: 1,550 MEUR
Share of ANDRITZ GROUP’s total order intake: 25%
Strengthening of market position
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Growth through organic expansion and acquisitions
ANDRITZ METALS presentation 2015
1,744
2,710
3,283
3,610
3,198
3,554
4,596
5,177
5,7115,859
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Compound Annual Growth Rate (CAGR) of Group sales 2005-2014:
+14% p. a. (thereof approximately half organic growth) Recent acquisitions by business area since 1990
2011 Iggesund Tools 2011 Tristar Industries 2011 Asselin-Thibeau 2012 AES 2013 MeWa METALS 1997 Sundwig 1998 Thermtec 2000 Kohler 2002 SELAS SAS Furnace Div. 2004 Kaiser 2005 Lynson 2008 Maerz 2012 Bricmont 2012 Soutec 2013 Schuler (> 95%) 2013 FBB Engineering 2014 Herr-Voss Stamco SEPARATION 1992 TCW Engineering 1995 Jesma-Matador 1996 Guinard 2000 UMT 2002 3SYS 2004 Bird Machine 2004 NETZSCH Filtration 2004 Fluid Bed Systems 2005 Lenser Filtration 2006 CONTEC Decanter 2009 Delkor Capital Equipment 2009 Frautech 2010 KMPT 2012 Gouda 2013 Shende Machinery
HYDRO 2006 VA TECH HYDRO 2007 Tigép 2008 GE Hydro business 2008 GEHI (JV) 2010 Precision Machine 2010 Hammerfest Strøm (59%) 2010 Ritz 2011 Hemicycle Controls PULP & PAPER 1990 Sprout-Bauer 1992 Durametal 1994 Kone Wood 1998 Kvaerner Hymac 1999 Winberg 2000 Ahlstrom Machinery 2000 Lamb Baling Line 2000 Voith Andritz Tissue LLC (JV) 2002 ABB Drying 2003 IDEAS Simulation 2003 Acutest Oy 2003 Fiedler 2004 EMS (JV) 2005 Cybermetrics 2005 Universal Dynamics Group 2006 Küsters 2006 Carbona 2006 Pilão 2007 Bachofen + Meier 2007 Sindus 2008 Kufferath 2009 Rollteck 2010 Rieter Perfojet 2010 DMT/Biax 2011 AE&E Austria
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Key figures 2014 at a glance
ANDRITZ METALS presentation 2015
Unit 2014 2013 +/-
Order intake MEUR 6,101.0 5,611.0 +8.7%
Order backlog (as of end of period) MEUR 7,510.6 7,388.5 +1.7%
Sales MEUR 5,859.3 5,710.8 +2.6%
EBITDA MEUR 472.0 255.2 +85.0%
EBITA MEUR 379.5 164.1 +131.3%
EBIT MEUR 295.7 89.8 +229.3%
EBT MEUR 299.4 80.3 +272.9%
Financial result MEUR 3.7 -9.5 +138.9%
Net income (including non-controlling interests) MEUR 210.0 53.2 +294.7%
Cash flow from operating activities MEUR 342.1 93.7 +265.1%
Capital expenditure MEUR 106.5 111.4 -4.4%
Equity ratio % 17.0 16.7 -
Liquidity MEUR 1,701.6 1,517.0 +12.2%
Net liquidity (after deduction of all financial liabilities) MEUR 1,065.1 893.1 +19.3%
Net working capital MEUR -570.9 -539.4 -5.8%
EBITDA margin % 8.1 4.5 -
EBITA margin % 6.5 2.9 -
EBIT margin % 5.0 1.6 -
Employees (as of end of period; without apprentices) - 24,853 23,713 +4.8%
The Schuler Group was consolidated into the consolidated financial statements of ANDRITZ as of March 1, 2013
Increase in net
liquidity driven by
strong cash flow
generation and
project-related
customer
advances
Unchanged solid
level of net
working capital
Achieving customer satisfaction
ANDRITZ METALS Experience
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ANDRITZ METALS single source competence
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Carbon and stainless steel, aluminum and copper
PICKLING,
ACID REGENERATION
ROLLING
ANNEALING,
HEAT TREATMENT
COATING
LASER AND
RW WELDING
ELECTRIC & AUTOMATION
FINISHING
SERVICE SOLUTIONS PLANT REVAMPS AND
UPGRADES
INDUSTRIAL FURNACES
ANDRITZ METALS presentation 2015
Fundmentals of our excellence
10 ANDRITZ METALS presentation 2015
Thermtec
Sundwiger-Eisenhütten Maschinenfabrik
Selas France SA
Bricmont Inc.
United Utilities
Ruthner AG
Lynson
HiTEQ
Herr-Voss Stamco
FBB GmbH
Soutec AG
Davy-Swindell
Otto Kaiser GmbH
Schuler AG
Nisterhammer
MAERZ-Gautschi Industrieofenanlagen GmbH
Capabilities
Finding solutions to any challenge!
A reliable partner for the production and processing
of stainless steel, carbon steel, and non-ferrous
metals with strong focus on
Research & Development
Manufacturing and engineering
Project and site management
Automation
Life-cycle full service
ANDRITZ METALS presentation 2015
ANDRITZ METALS
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Research and development
A passion for innovation!
Focus on supporting customers to:
Achieve sustainable production and higher
energy efficiency and
Minimize the consumption of energy,
chemicals, and water.
We concentrate on bringing pioneering, clean
and future-oriented technologies to the market.
ANDRITZ METALS presentation 2015
ANDRITZ METALS
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Benefit from our manufacturing capabilities!
Consistent technological development
Consistent improvement of reliability
Quality
Service (upgrades, rebuilds, spare & wear parts)
Strategy
Production of key components
High- and consistent quality due to
ANDRITZ manufacturing standard
Excellent in engineering, design and planning
Manufacturing and engineering
ANDRITZ METALS presentation 2015
ANDRITZ METALS
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ANDRITZ METALS
Automation
The right click for your plant!
Provides solutions to technically and economically
improve processes and plants.
Benefits
Smoother interface between mechanical
design, process, and automation
Experience with all leading industrial
automation components and systems
Shortest start-up through comprehensive
process know-how
Global services network
INDUSTRY 4.0 … READY
ANDRITZ METALS presentation 2015 14
Life cycle full service
Outstanding service product
portfolio - from spare parts
to mill-wide maintenance
outsourcing agreements
Close cooperation with the
mill’s operation and
maintenance personnel
Contribute to improved
reliability, availability, and
production while reducing
overall operating costs
ANDRITZ METALS presentation 2015
Automation & control
Engineered wear products
Mill improvement
studies & field services
Mill maintenance
Remote Assistance
Spare & replacement parts
Upgrades &
modernizations
Used equipment
Service Ability Service products and
solutions
ANDRITZ METALS
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More than 250 ANDRITZ production and service sites
ANDRITZ METALS locations
AUSTRIA
Graz
Vienna
Linz
GERMANY
Bretten-Gölshausen
Dusseldorf
Hemer
Lahr
Mönchengladbach
BRAZIL
São Paolo
INDIA
Calcutta
Bangalore
Mumbai
Pune
FRANCE
Asnières-sur-Seine CHINA
Beijing
Foshan
Shanghai
NETHERLANDS
Rotterdam
U.S.A.
Ambridge, PA
Callery, PA
Canonsburg, PA
Chesterton, IN
Conway, PA
Mars, PA
New Ross, IN
Novi, MI
SWITZERLAND
Neftenbach
ANDRITZ METALS presentation 2015 16
ANDRITZ METALS – ANDRITZ SCHULER
ANDRITZ METALS core competences
Processing lines steel and aluminum strips, industrial furnace
systems, and welding systems
Schuler core competences
Press shop equipment
Heat treatment Pickling Part
handling
Entire process chain from hot rolled strip to finished parts
Forming
ANDRITZ METALS presentation 2015
Rolling Annealing Coating Finishing Welding Blanking
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Carbon steel solutions
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PICKLING,
ACID REGENERATION
ROLLING
ANNEALING,
HEAT TREATMENT
COATING
LASER AND
RW WELDING
INDUSTRIAL FURNACES
ELECTRIC & AUTOMATION
FINISHING
SERVICE SOLUTIONS
PLANT REVAMPS AND
UPGRADES
ANDRITZ METALS presentation 2015
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The carbon steel industry
relies on our solutions
ANDRITZ METALS presentation 2015
Panzhihua Iron and
Steel (Group) Company Limited
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Technical data:
Scope Mechanical equipment for the full strip
transport, furnace, skin pass mill, tension
leveler, coater and turret-type side trimmer
Material Steel grades CQ, DQ, DDQ, EDDQ, HSLA, DP,
TRIP
Dimensions Strip width: 750 - 1,750 mm
Strip thickness: 0.6 - 2.0 mm
Max coil weight: 35 t
Process section speed max. 220 m/min
Zinc coating weight 60 - 350 g/m²
Coating: GI, GA
Start of operation 2009
System Highlights
Combined line - CGL mode or CAL mode
Customer: voestalpine AG, Austria
Hot dip galvanizing line no. 5
A few of our references
Carbon steel industry
ANDRITZ METALS presentation 2015 20
Technical data:
Scope EGL with 18 GRAVITEL cells for automotive
sheet, household, and office appliances
Process Zinc plating
Material Cold rolled steel (CQ, DQ, DDQ, EDDQ,
SEDDQ, BH, TRIP, DP)
Dimensions Strip width: 800 - 1,850 mm
Strip thickness: 0.3 - 2.5 mm
Start of operation September 2012
System highlights
One-side / two-side zinc coating
diverse post treatments – phosphate conversion coating, chromate
passivation, lubrication, pre-coating, anti-fingerprint coating
Customer: Benxi Iron & Steel Corporation, China
310,000 t/a Electrolytic galvanizing line for steel strip
A few of our references
Carbon steel industry
ANDRITZ METALS presentation 2015 21
Technical data:
Scope Engineering Procurement & Commissioning
Process Pickling and galvanizing
Material SPHC;SPHD; SPHE; HSLA
(Carbon Steel various grades)
Dimensions Strip thickness: 0.8 - 4.0 mm
Strip width: 900 - 1,650 mm
Line capacity 700,000 t/year
Start of operation December 2015
System highlights:
combined processing line producing pickled and galvanized coils
Customer: Rizhao Steel Holding Group Corporation, China
A few of our references
Carbon steel industry
ANDRITZ METALS presentation 2015
700,000 t/a Pickling and Galvanizing Line
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Technical data:
Scope Continuous pickling line
Acid regeneration plant
Process Pickling with hydrochloric acid
Material CQ, DQ, DDQ, DP, HSLA
Dimensions Strip width: 600 - 1,800 mm
Strip thickness: 1.2 - 6.5 mm
Start of operation November 2013
System highlights
ARP fluidized bed system
PP pickling & rinsing tanks
Tension leveler
Coil transport system
Customer: Usiminas Siderurgicas de Minas Gerais, Brazil
1,700,000 t/a Continuous pickling line
A few of our references
Carbon steel industry
ANDRITZ METALS presentation 2015 23
Technical data:
Scope EGL project
Push pickling line with coil preheating
Acid Regeneration with tank farm
Neutralization and demin-water plant
Process Pickling with hydrochloric acid
Material Silicon Carbon steel
Line capacity 100,000 tons per year carbon steel
200,000 tons per year silicon steel
Dimensions Strip width: 700 - 1,300 mm
Strip thickness: 1.5 - 3.0 mm
Start of operation June 2007
System highlights
Preheated strip edges, coil preparation station, NaOH flushing to
remove Si-sludge, silicon removal system, ARP spray roasting
system, EPC contract
Customer: Novolipetsk Steel, Russia
300,000 t/a Push pickling line
A few of our references
Carbon steel industry
ANDRITZ METALS presentation 2015 24
Technical data:
Scope Double acid regeneration plant
WAPUR plant
Process Spray roasting regeneration for hydrochloric
acid
Material Carbon steel (various grades)
Line capacity 2 x 20,000 l/h ARP
28,000 l/h WAPUR
Start of operation Scheduled June 2015
System highlights
Largest ARPs built for pickling line, complex tank farm configuration,
high purity oxide by-product, highly automated and most modern
process control
Customer: Rizhao Steel Holding Group Corporation, China
40,000 l/h Hydrochloric acid regeneration plant
A few of our references
Carbon steel industry
ANDRITZ METALS presentation 2015 25
Technical data:
Scope Mechanical, Hydraulical and
Electric and Automation Equipment
incl. emulsion circulation and filtration
system for cold rolling reduction and
skin pass mode; Shape Control System
Material
Mild Steel, High Carbon Steel
and Tool Steel
Line capacity 170.000 t/year
Dimensions Strip width: 200-650 mm
Strip thickness: 10-0,2 mm
max. Coil weight: 15 t
Roll Force: 10.000 kN
Rolling Speed: 800 m/min
Start of operation 2011
Customer: Dongkuk Industries
A few of our references
Carbon steel industry
26 ANDRITZ METALS Company presentation 2015
6-High cold rolling mill
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Technical data:
Scope Leveler in 6 high design including 2 automatic
changeable cassettes, centering device, pinch
roller, flatness measuring device, complete
automation with mathematical model for fully
automatic leveling
Material Steel grades XAR, CABO, N-A-TRA, other
UHSS steel grades
Line capacity 150,000 t/year
Dimensions Strip width: 700 – 3.800 mm
Strip thickness: 3 – 60 mm
Yield limit: 1,800 N/mm²
Sheet temperature: max. 700 °C
Leveling force: max. 100,000 kN
Start of operation 2014
Customer: TKS Duisburg, Germany
High Precision Plate Leveler
A few of our references
Carbon steel industry
ANDRITZ METALS presentation 2015 27
Technical data:
Scope Edge trimmer shear
Leveler with 3 cassettes
Flying Shears
Vacuum Stacker
Material Carbon Steel
Line capacity 300.000 t/year
Dimensions Strip width: 800 - 2.100 mm
Strip thickness: 1.5 - 25 mm
Tensile strength: max. 1000 N/mm²
Working Speed: 40 m/min
Start of operation 2007
System highlights
Fully automatic cassette changing system within 15 min
Scratch free stacker
Customer: LSC Limburgs Steelservice Center, Belgium
Cut-to-length Line up to 25 mm thickness
A few of our references
Carbon steel industry
28 ANDRITZ METALS Company presentation 2015
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ECOmode means: Save energy, reduce emissions – be one step ahead!
The newly developed process for HCl acid regeneration plants represents
a major step in energy efficiency.
Gas consumption and emissions are reduced by 25%.
Applicable for new installations and existing plants.
Instead of gas savings production can be ramped up equally by 25 %
Attractive service packages to upgrade running systems are available,
including
Long-term support via remote diagnosis,
effective personnel training and
regular site visits from our experts.
Innovation pool – Acid regeneration
ANDRITZ METALS presentation 2015 29
Applying decades of expertise to specialized industries: large-scale
regeneration plants for the Mining industry, special designs for the production
of raw materials for the EV-era, and many more.
Systems with capacities of up to 35m³/h
Production of specialized oxides, such as cobalt-oxide, magnesium-oxide,
aluminum-oxide, etc. from chloride solutions
Iron control in the Mining Industry
Development of technology for selective recovery of metals from solutions
containing multiple elements
Recovery of valuable raw materials from industrial wastes
Innovation pool – ARPplus regeneration
Large-scale and specialized metal-halide treatment
ANDRITZ METALS presentation 2015 30
ANDRITZ METALS accepts the industry 4.0 challenge in being one of the
Leading companies to implement plant automation technologies of the future.
Challenge:
Increased plant productivity
Reduced energy consumption and emissions
Maximized target temperature compliance
Reduced maintenance costs
Solution:
Accurate furnace modelling
Realistic offline simulation
Predictive control with optimization strategies and real-time history/prediction chart
Observer principle (self-adapting model)
Immediate response to external influences
Innovation pool – Level 2 products
for furnace control
ANDRITZ METALS presentation 2015 31
Knowledge of NOx formation in combustion processes is essential for the
success of selective measures for NOx-reduction. ANDRITZ FBB has this
know-how and uses it for development of low NOx burners and zero-flame combustion.
Low NOx and ultra-low NOx burners operate with an
optimized mixture of fuel, combustion air, and high
recirculation of flue gas, not reaching adiabatic flame
temperature and significantly reducing NOx formation.
Preheating combustion air to highly increase the
furnace efficiency and productivity by storage and
recovery of flue products.
Innovation pool – burner systems
Low-NOx burners and zero-flame combustion
ANDRITZ METALS presentation 2015 32
Stainless steel solutions
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PICKLING
ROLLING
ANNEALING
LASER AND
RW WELDING
ELECTRIC & AUTOMATION
FINISHING
ANDRITZ METALS presentation 2015
SERVICE SOLUTIONS
PLANT REVAMPS AND
UPGRADES
33
The stainless steel industry
relies on our solutions
ANDRITZ METALS presentation 2015 34
Technical data:
Scope EGL project Combined hot/cold annealing and pickling line
Acid regeneration PYROMARS
Neutralization plant
Process Stainless steel annealing and pickling
Material Cold and hot rolled stainless steel
AISI 200, 300 and 400 series
Line capacity 300,000 tpa hot rolled material
240,000 tpa cold rolled material
4,500 l/h for Pyromars
Dimensions Strip width: 800 - 1,600 mm
Strip thickness: 0.8 - 12.7 mm
Start of operation December 2011
System highlights
Furnace with cooled carousel rolls, oscillating scrub brush machines,
Neolyte recovery system, mathematical model integration
Customer: Bahru Stainless, Malaysia
540,000 t/a Cold rolled annealing and pickling line
A few of our references
Stainless steel industry
ANDRITZ METALS presentation 2015 35
Technical data:
Scope Cold annealing and pickling line
Mixed acid regeneration PYROMARS
Neutralization plant
Process Stainless steel annealing and pickling
Material Cold rolled stainless steel
AISI 200, 300 and 400 series
Waste acid from stainless steel pickling line
Line capacity 480,000 tpa cold rolled material
5,500 l/h for PYROMARS
Dimensions Strip width: 900 – 1,890 mm
Strip thickness: 0.35 – 3.5 mm
Start of operation April 2011 / March 2012 (PYROMARS)
System highlights
Degreasing-, electrolytic pre-pickling section, in-line skin pass mill,
total waste acid recovery
Customer: Outokumpu Stainless, USA
480,000 t/a Cold annealing and pickling line
A few of our references
Stainless steel industry
ANDRITZ METALS presentation 2015 36
Technical data:
Scope Annealing furnace, strip cooling with air-jet,
spray mist and air, pickling section, inline skin
pass mill, 3 S6-high mills, crop shears with
scrap removal system, welding machines, ultra-
low NOx burners, Level 1 & Level 2 controls
Material Cold and hot rolled stainless steel,
AISI 200, 300, and 400 series
Line capacity capacity after full expansion will be about 2.5
million tons per annum
Dimensions Strip width: 850-1,650 mm
Strip thickness: 0.7-10.0 mm
Process speed: 150 m/min in the uncoiling
section 125 m/min at the S6-high mill exit 100
m/min in the process section
Start of operation July 2011
Customer: Jindal Stainless Steel, Orissa, India
Two high-capacity stainless steel lines
A few of our references
Stainless steel industry
ANDRITZ METALS presentation 2015 37
Technical data:
Scope Pyromars
Zero Effluent Mixed Acid Pickling - Process
Process Regeneration for mixed acid
and rinse water recovery system
Material Stainless Steel
Line capacity 5,500 l/h Pyromars
10 m3/h Zero Effluent Mixed Acid Pickling
Start of operation June 2016
System highlights:
Complete elimination of waste water
Elimination of nitrate treatment
Full recovery of acids & metals
Customer: Walsin Lihwa Corp., Taiwan ROC
5,500 l/h Pyromars and ZEMAP process
A few of our references
Stainless steel industry
ANDRITZ METALS presentation 2015 38
Technical data:
Scope Mechanical, Hydraulical and
Electric incl. Rolling Oil Circulation Filtration System
Shape Control System
Material AISI 200, 300, 400 Series
Line capacity 200.000 t/year
Dimensions Strip width: 1,219-1,625 mm
Strip thickness: 10.0-0´.15 mm
max. Coil weight: 39 t
Roll Force: 13,000 kN
Rolling Speed: 800 m/min
Start of operation 2006
Customer: Taiyuan Iron and Steel (TISCO)
20-High cold rolling mill (SFC)
Stainless steel industry
ANDRITZ METALS presentation 2015
A few of our references
39
Technical data:
Scope Edge Trimming Shears
Leveler in cassette changing design
Flying Shears
Vacuum Stacker
Material Stainless steel and Carbon Steel
Line capacity 620.000 t/year
Dimensions Strip width: 600 - 2250 mm
Strip thickness: 5 – 25,4 mm
Tensile strength: max. 830 N/mm²
Working Speed: 50 m/min.
Start of operation 2005
System highlights
Flying shear for trapezoidal cuts
Customer: Taiyuan Iron and Steel (TISCO)
Cut-to-length Line up to 25,4 mm thickness
A few of our references
Stainless steel industry
40 ANDRITZ METALS Company presentation 2015
ANDRITZ METALS developed with the PYROMARS and ZEMAP technology
a highly efficient recycling circuit of mixed pickling acid and rinse water -
making the stainless steel pickling an effluent free process.
99% recovery of hydrofluoric acid
99% recovery of metals as oxides
Recovery rates of up to 80% for nitric acid while the
rest is reduced to nitrogen gas and water (N2+H2O)
99% recovery for hydrofluoric acid, 99% for metals
The contaminated water of the rinsing section is
treated with the ZEMAP process minimizing
significantly the consumption of demineralized
water and eliminating the dissolved nitrates
in the effluents.
No waste water treatment
Innovation pool – Acid regeneration
PYROMARS with ZEMAP
ANDRITZ METALS presentation 2015 41
PASSIVATION
Aluminum and non-ferrous metals solutions
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INDUSTRIAL FURNACES
WELDING, FRICTION
WELDING, STITCHING
ELECTRIC & AUTOMATION
FINISHING
ANNEALING
ROLLING
COATING
ANDRITZ METALS presentation 2015
SERVICE SOLUTIONS
PLANT REVAMPS AND
UPGRADES
The aluminum steel industry
relies on our solutions
ANDRITZ METALS presentation 2015
Henan Yima Coal Industry
Group Co Ltd
43
Technical data:
Scope Process section
Electric and automation
Degreasing, acid pickling, chem. coater,
paint bake furnace
Material Aluminum of 5xxx series, 6xxx series and
7xxx series
Dimensions Strip thickness: 0.2 mm - 3.5 mm
Strip width: 900 mm – 1,700 mm
Start of operation August 2011
System highlights
Servo hydraulic coater type
CE (safety) conformity for entire CAL line
Erection execution during line operation with switch over concept
Customer: AMAG rolling GmbH, Austria
15,000 t/a Aluminum passivation section
A few of our references
Aluminum industry
ANDRITZ METALS presentation 2015 44
Technical data:
Scope Complete chemical treatment line for aluminum
consisting of:
the strip transport equipment
the chemical section
electrics and automation
supervision for installation and commissioning
Material Cold rolled aluminum strip for automotive
(5xxx and 6xxx series)
Dimensions Strip thickness: 0.7 mm - 4.0 mm
Strip width: 900 mm - 2,235 mm
Start of operation July 2013
System highlights
New design for AL951 passivation process
Customer: Aluminum Producer, North America
100,000 t/a Chemical treatment line
A few of our references
Aluminum industry
ANDRITZ METALS presentation 2015 45
Technical data:
Scope Continuous Annealing Line for aluminum
consisting of:
strip transport equipment
the furnace / process equipment
the chemical /process equipment
electrics and automation
supervision for installation and
commissioning
Material Cold rolled aluminum strip for series
5xxx, 6xxx
Dimensions Strip thickness: 0.5 mm - 3.2 mm
Strip width: 800 mm - 2,200mm
Start of operation Scheduled December 2015
Customer: Quiver Ventures LLC c/o Constellium, North America
110,000 t/a Continuous annealing and pickling
A few of our references
Aluminum industry
ANDRITZ METALS presentation 2015 46
Technical data:
Scope Mechanical and electrical engineering
Complete mechanical and electrical equipment
Supervision erection and commissioning
Material Aluminum and aluminum alloys
Grades: 1050, 3104, 5052, 5182, 8079
Line capacity 265.000 t/a
Dimensions Strip thickness: 0.15 mm – 1.5 mm
Strip width: 1,050 mm – 2,150 mm
Start of operation
Scheduled May 2015
System highlights
High speed edge trimming with center cut up to 1.500 m/min, high
automatizing grade including level 2 system
Customer: Weihai Haixin New Material Co., Ltd., China
Recoiling line for edge trimmed aluminum strip
A few of our references
Aluminum industry
ANDRITZ METALS presentation 2015 47
Technical data:
Scope EPC Project with 14 furnaces
4 - 90 t round top charge melting furnaces
4 - 100 t tilting holding furnaces
2 - 55 t round top charge melting furnaces
2 - 60 t tilting holding furnaces
2 - 15 t melter and holding development
furnaces
Ancillary EMS and refining equipment
Material Melt, hold and cast molten aluminum into ingots
soft and hard alloys being produced
Capacity 2 - 90 t Casting cells for soft alloys
1 - 55 t Casting cell for hard alloys
1 - 15 t Alloy development cell
Start of operation August 2014
Fourth contract awarded by Nanshan for round top charge melters
Customer: Shandong Nanshan Aluminium Co. Ltd (Nanshan IV), China
Soft and hard aluminum alloy slab production
A few of our references
Aluminum industry
ANDRITZ METALS presentation 2015 48
Engineered and built by ANDRITZ METALS, these lines meet the requirements of
aluminum companies worldwide with regard to flexible production and high product quality.
No mixing of different passivation agents
Reduced drag in concentration
Quick and easy dismounting and mounting
of spray pipes
Quick and easy cleaning of spray pipes
Flexible treatment tank for different treatment methods
Operating level is floor level
Innovation pool – Chemical treatment of aluminum strip
Immersion or spray treatment in one passivation section
ANDRITZ METALS presentation 2015 49
Our shape meter rolls improve yield and flatness for hot rolled aluminum strip as a pre-condition for
an improved (uniform) flatness (structural uniformity) in the downstream processes.
Rugged roll bodies made of solid steel with closed
roll surface and different coating options
High measuring accuracy using piezo quartz crystals
Low-maintenance, e.g. contactless data transmission
Detection of the relative strip temperature distribution
Shape control with Model Predictive Controller
Innovation pool – Shapemeter roll
for hot strip applications
ANDRITZ METALS presentation 2015 50
High-end process optimization in aluminum processing lines combines long-term process
experience with innovation.
In the field of
Degreasing & cleaning
Annealing process
Pickling process
Conversion treatment
With the target of
Reduced operating costs
Optimized production capacity
High-end quality results
Innovation pool – Mathematical model
for aluminum strip processing lines
ANDRITZ METALS presentation 2015 51
ANDRITZ Maerz elliptical furnace for advanced melting, refining, and casting of copper scrap for the
production of anode and FRHC quality copper
Patented high efficiency melting and refining furnace
Capacity 30 – 100 mt per batch
Anodes and FRHC copper produced from copper scrap
Very low gas consumption for melting
Using oxygen technology and nitrogen purging
Environmental friendly due to reduced secondary emissions
Matching off gas treatment plants offered
Pre assembled delivery short erection time
Process technology and training is part of the furnace package
Innovation pool – Copper recycling
New elliptical copper recycling furnace
ANDRITZ METALS presentation 2015 52
WEEE recycling technology for metallurgical recycling of printed circuit boards from WEEE for
valuable metals recovery
MAERZ TBRC used for melting and refining
Melting and refining of shredded circuit boards (PCB)
Production of blister copper rich in precious metals
MAERZ elliptical
Fire refining of the blister copper to anode quality
Matching off gas treatment plants can be offered
System capacity 3.000 mt to 100.000 mt of PCB per year
Enabling the recovery of lead, tin, copper and precious metals
Process technology and training is part of the furnace package
Innovation pool – Copper recycling
WEEE recycling technology
ANDRITZ METALS presentation 2015 53
54
Welding solutions
Technical data: SOULAS®
Scope Fully Automatic Laser Welding System:
Dimpling and Blank Turning
SOUKA Gap Closing System (patented)
6kW DiskLaser
Souvis® 5200 Quality Control System
Material HSS, AHSS, zinc coated, galvanealed
Line capacity 1.2 Mio. -1.5 Mio. TWBs p.a.
12 m/min max. speed in process section
Dimensions Blank thickness: 0.5 mm - 3.0 mm
Blank length: 200 mm – 3750 mm
Start of operation August 2014
System highlights
Multi partition pallet system with in cooperated dimpling and blank
turning system. Maximum possible capacity.
Customer: Salzgitter Europlatinen GmbH, Germany
Linear Tailored Welded Blanks Production System
A few of our references
Welding and blanking
ANDRITZ METALS presentation 2015 55
Technical data: SOUSPEED®
Scope Fully Automatic Laser Welding System:
Dimpling and Blank Turning
Fillerwire Gap Closing System (patented)
6kW DiskLaser
Souvis 5200 Quality Control System
Material HSS, AHSS, zink coated, galvanealed, AlSi
coated boron material
Line capacity 2.0 Mio. - 3.0 Mio. TWBs p.a.
30m/min max. transport speed
Dimensions Blank thickness: 0.5 mm - 3.0 mm
Blank length: 100 mm – 600 mm
Start of operation March 2015
System highlights
Highest output for smaller parts, faster than welding speed due to
flying optic, fully automatic tooling exchange
Customer: Voest Europlatinen GmbH, Austria
Linear Tailored Welded Blanks Production System
A few of our references
Welding and blanking
ANDRITZ METALS presentation 2015 56
Technical data: SOUTRAC®
Scope Fully Automatic Laser Welding System:
Dimpling and Blank Turning
Fillerwire Gap Closing System (patented)
6kW DiskLaser
Souvis® 5200 Quality Control System
Material HSS, AHSS, zink coated, galvanealed
PHS-Ultraform, zink coated boron steel
Line capacity 1.0 – 1.2 Mio TWBs p.a.
10 m/min max. speed in process section
Dimensions Blank thickness: 0.5 mm - 3.0 mm
Weld Seams: max. 24
Start of operation August 2014
System highlights
Production of complex curved Tailored Blanks. Maximum freedom in
blank and weld seam design
Customer: Tata Steel, England
Non-Linear Tailored Welded Blanks Production System
A few of our references
Welding and blanking
ANDRITZ METALS presentation 2015 57
Technical data: SOUTUBE®
Scope Fully Automatic Tube Laser Welding System:
Edge preparation system
U/O Forming Press (1200t)
Fillerwire Gap Closing System (patented)
6kW DiskLaser
Souvis® 5200 Quality Control System
Material HSS, AHSS, zinc coated, galvannealed
Tailored Rolled,
Line capacity 1.0 – 1.2 Mio Tubes p.a.
10 m/min max. speed in process section
Dimensions Blank thickness: 0.5 mm - 4.5 mm
Weld length: 2000mm
Start of operation August 2014
System highlights: Production of AHSS Tubular Blanks incl.
capability to produce tailored rolled tubes
Customer: Baosteel High Strength Steel Co., Ltd, China
Tubular Blank Production System
A few of our references
Welding and blanking
ANDRITZ METALS presentation 2015 58
Technical data: CONTOUR® II
Scope Fully Automatic Resistance Welding System:
3D-Contour Welding Capability
Profiled Wire Electrode (patented)
Pulsar Welding Control
Quality Monitoring System SWM-2
Material Zinc coated, galvanealed, AlSi-coated, stainless
steel, ZiNi-coated,….
Line capacity 250’000 Mio Fuel Tanks p.a.
9 m/min max. speed in-process section
Dimensions Blank thickness: 0.5 mm - 1.2 mm
Start of operation June 2015
System highlights
Production of complex 3D steel fuel tanks
Customer: Spectra Premium Industries Inc., Canada
Steel Fuel Tank Welding Machine
A few of our references
Welding and blanking
ANDRITZ METALS presentation 2015 59
Technical data: SWA650
Scope Fully Automatic Resistance Welding System:
Diameters Ø80 - Ø450 mm
Lengths 50 - 610 mm
Decoiler, punching and cut-to length
Crimping
Material Galvanized steel
Line capacity 10 Mio p.a.
12 m/min max. speed in-process section
Dimensions Blank thickness: 0.3 mm - 0.7 mm
Start of operation October 2015
System highlights
High speed automatic welder, up to 24 parts per minute
Customer: Elgen Manufacturing Company Inc., USA
Automatic Stitchwelder for HVAC products
A few of our references
Welding and blanking
ANDRITZ METALS presentation 2015 60
Unique selling points of Soutec’s SOUSPEED®:
40-100% higher output vs. existing TWB laser
welding systems
Gap controlled filler wire increases process window
for boron material (USIBOR®, PHS-Ultraform®)
Mismatch-control allows welding of thin AHSS material
Butt-to-butt positioning (no Z-bar) avoids seam
cooling function
Production of small and complex shapes
Covers 70% of future TWB market
Latest quality control technology (edge tracking,
gap measurement, inspection)
Innovation Pool – Welding Systems
SOUSPEED® – Revolution in TWB production
ANDRITZ METALS presentation 2015 61
Aluminum-silicon coated steel grades used for hot stamping
The in-line ablation process has been integrated in the Soutec welding system
The cooperation with ArcelorMittal allows ANDRITZ Soutec to use patents and provide solutions to the
global market
Existing laser welding equipment can be upgraded
The process will further push USIBOR® and
DUCTIBOR® Tailor Welded Blank applications
on a global base
This process limits the Aluminum content in the
weld thus guaranteeing the weld quality
ANDRITZ Soutec in-line ablation and quality control
process provides superior weld quality
Innovation Pool – Welding Systems
Integrated ablation process to remove AlSi-coating
ANDRITZ METALS presentation 2015 62