Company Overview

www.topalulit.com

Top Alulit, s.r.o. is a Czech aluminium foundry

specializing in production of thin walled and

pressure – tight castings using low pressure and

gravity technologies and provides cores

production, machining, pressure tests, 3D

dimensional control, X – Ray and chemical

laboratory.

Facts

Founded: 2005

Ownership: Private/Czech

Employees: 100

History 2005 Founded as a aluminium foundry in Benešov

2007 Implementation and certification a quality management system

2013 Implementation and certification a quality management system according to the ISO 9001:2008 by TÜV – NORD and a quality management systém according to the ISO TS 16949:2009 by TÜV-NORD. Building up the new manufactoring hall (machining shop, final inspection)

2014 Reconstruction of original building, building up new manufactoring hall (finnishing operations)

2015 Approval of Material Manufactuters by DNV GL

Company turnover 2010 2,45 mil EUR

2011 2,5 mil EUR

2012 2,8 mil EUR

2013 3,9 mil EUR

2014 5,3 mil EUR

2015 6,3 mil EUR

0

1

2

3

4

5

6

7

2010 2011 2012 2013 2014 2015

Turnover (mil EUR)

Investments

2010 150 000 EUR (X – RAY, 3D Measuring system)

2011 300 000 EUR (Heat treatment, Sand core product. machine no 1)

2012 150 000 EUR (Sand core product.machine no 2)

2013 2 100 000 EUR (New production hall, 2 CNC machines)

2014 2 000 000 EUR (Planned reconstruction of old production hall + new produciton hall, 2 CNC machine)

2015 1 600 000 EUR (Incrasing of production capacity, Deburring machine, melting furnace ..)

0

0,5

1

1,5

2

2,5

2010 2011 2012 2013 2014 2015

Investments (mil EUR) Investments (mil EUR)

Foundry- facts Technologies: • Low pressure casting • Gravity casting • Automated gravity casting • Press moulding (squeezing) Casting weight: from 0,1 kg to 25 kg Casting dimensions: max. 550 mm x 550 mm Material: • G-AlSi10Mg • G-AlSi12 • G-AlSi7Mg0,3 • G-AlCu4Ti • G-AlSi9Cu3 • G-AlSi12(Cu)

Foundry- capacity Melting capacity (3 shifts):

15 t/ day

300 t/ month

Manufactoring capacity (3 shifts):

Low pressure casting – 3 t/day

Gravity casting – 12 t/day

Squeezing casting – 1t/day

Core production

2 x Sand core production machines Cold Box Capacity: 9 t sand/ month (3 shifts) 1x briquetting equipment for waste material after machining

New production hall Machining 4x CNC horizontal machines (4 axis, 2x CNC 2013,

2x CNC 2014)

Pressures tests We provide pressure tests according to customer´s

requirements (water immersion test or dry air leak

test)

Heat treatment 1x hardening furnace

Control process • Chemical laboratory (inspection of material before

and after melting process), hardness control

• Watching and qualitative evaluating of casting

process by monitoring system

• 3D measuring machine for dimensional control

• X-RAY for internal quality control

• Control plans, FMEA

• Certification ISO 9001, TS16949 (2013), DNV GL (2015)

Design Department • Design of castings molds and cores

• Software – SOLID WORKS

• Cooperation with our customer´s design department

Range of products

Range of products

Range of products

References

Sales in 2013

Food Industry 17%

Building Industry 4%

Automotive 46%

Enginnering 33%

Sale according to each industry in 2013