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    Company Report &

    Industry Analysis

    I n s t i t u t e o f M a n a g e m e n t , N i r m a U n i v e r s i t yD a t e o f S u b m i s s i o n : 0 3 / 0 4 / 2 0 1 5  

    Jayant Kushwaha

    Roll No: 141119

    Division: ABatch: MBA (FT)

    2014-16

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    Company Report & Industry Analysis

    IFB Industries Ltd.

    IFB Industries Limited originally known as Indian Fine Blanks Limited started their operations

    in India during 1974 in collaboration with Hienrich Schmid AG of Switzerland. The product

    range includes Fine Blanked components, tools and related machine tools like Straighteners,

    Decoilers, Strip loaders and others.

    The Engineering divisions are located at Kolkata & Bangalore. The Bangalore unit, apart from

    Fine Blanked components, manufactures motors for White goods as well as Automotive

    applications.

    IFB is into Electronics/Home Appliance industry, Agro Industry, Automotive Industry and

    also Travels and Tourism industry where it has recently made an inception.

    Introduction

    IFB Industries Ltd is an India-based company. The company is engaged in manufacturing and

    marketing engineering products. They operate in three segments, namely engineering,

    home appliance and others. The engineering divisions are located at Kolkata and Bangalore.

    The company's product range includes fine blanked components, tools and related

    machines tools, such straighteners, decoilers, strip loaders and others. They also provide

    household appliances, including washing machines, dryers, microwave ovens, and

    dishwashers. In addition, they manufacture motors for white goods and automotive

    applications. IFB Industries Ltd was incorporated in the year 1974 as Indian Fine Blanks Ltd

    in collaboration with Hienrich Schmid AG of Switzerland. The company was established with

    the objective of manufacturing fine blanking tools press tools and fine blanked components

    used in a wide range of precision engineering industries. In the year 1985, the company took

    4.84 acres of land on lease at Gangarampur in West Bengal for the manufacture of high

    technology machines as well as for future expansion-cum-diversification programmes. In the

    year 1988, the company set up a new division, namely Project and Construction division to

    take up projects abroad as well as in India. In addition, the company in association with P. A.

    Rentrop Hubert and Wagner GmbH & Co KG West Germany set up a joint venture company

    called RHW India Pvt Ltd in India for the manufacture of automatic seat adjustment

    mechanism. In the year 1989, the company entered into collaboration with Bosch-Siemens

    Hausgerate GmbH, Germany for production of fully automatic washing machines and for the

    manufacture of the state-of-the-art domestic appliances. The company changed their name

    from Indian Fine Blank Ltd to IFB Industries Ltd with effect from July 19, 1989. The company

    set up a company called European Fine Blanking Ltd at Wrexham in North Wales, UK with

    their European partners for the manufacture of fine blanking tools and components for the

    UK and other European markets. In the same year, RHW India Pvt Ltd became subsidiary of

    the company and the name was changed to RHW India Ltd. RHW India Ltd entered in a jointventure agreement with Electrolux Autoliv AB (Sweden) for setting up a joint venture

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    company for the manufacture sale and export of automotive safety belts and accessories. In

    the year 2000, the company launched their new fully automatic washing machine Senator in

    the Kerala market. During the year 2002-03, the company launched a highly sophisticated

    washing machine 'IFB Digital' with advanced features in line with the latest international

    models. In addition, they introduced a new range of Microwave Ovens. The company added250 Nos of retail outlets in different parts of the country. During the year 2003-04, the

    company launched the new model washing machines 'Elena' and new model dryer 'Easy

    Drier'. In addition, the engineering factories at Kolkata & Bangalore have been certified as

    QS9000 by DNV. During the year 2005-06, the company launched the new economy model

    washing machine 'DIVA' and high-end model DIGITAL 7 kg. During the year 2006-07, the

    company introduced two new models of microwave ovens and started souring of industrial

    dishwasher. During the year 2007-08, they introduced Top loaders and one new model

    microwave oven.

    The Home Appliances Division was started in 1991 with the vision to revolutionise the way

    Indians live. Over two decades, we have grown in strength to become a word synonymous

    with home solutions. Through a constant evolution of the very best Washing Machines,

    100% Clothes Dryers, Dishwashers, Microwave Ovens, Air Conditioners, Refrigerators,

    Cooker Hoods and Modular Kitchens, we have helped usher in a lifestyle of convenience and

    freedom. Today, millions of Indian households use IFB products, making us one of the most

    trusted home appliances brands in the country. Our service network of 250 franchises and

    2,200 service engineers ensures we deliver exceptional service across the country.

    Vision

    To be customer’s first choice 

    Mission

    1.  To maximise shareholders value & growth by manufacturing & marketing top

    quality products.

    2.  To be the best in the eyes of our customers, employees, business partners &

    shareholders.

    3.  To be in every home valued at ₹15 lacs+ and achieve the target of ₹4,000

    crores turnover by 2016-17. 

    For our customers: To offer them the best product to buy, an innovative product

    that constantly outperforms peers & outstanding service that makes every

    customer smile.

    For our employees: to provide them an environment in which every individual

    learns, grows and prospers.

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    For our Business Partners: To enable them to consider IFB’s products & services

    as their first choice.

    For our Investors: The company should be acknowledged as the one with the

    highest degree of corporate transparency that delivers on the promises given toits shareholders.

    Values

    1.  Never let profit centric conflicts get in the way of doing what is right for the

    customers.

    2.  Gove customers a good fair deal. Great customer relationships take time. Do not try

    to maximize short term profits at the expense of building those relationships.

    3.  Always look for ways to make it easier to do business with us.

    4.  Communicate daily with your customers. If they (customers) are talking to you, they

    can’t be talking tp a competitor. 

    5.  Don’t forget to say thank you. 

    6.  Leaner is better

    7.  Eliminate bureaucracy

    8.  Cut waste relentlessly

    9.  Operations should be fast and simple.

    10. Value each other’s time 

    11. Invest in infrastructure.

    IFB Quality Policy

    To supply products that will exceed customer's expectation due to excellence through

    perfection in quality and service.

    To maintain an environment for teamwork and continuous improvement, leading to total

    quality in all activities of the organisation.

    Quality Assurance

    The Bangalore and Kolkata works are certified for ISO 9001 & QS 9000 by TUV SDI.

    Bangalore unit has been certified for TS 16949 by TUV SDI.

    Modern Quality Control facilities are available which includes FERRANTI 3 Co-ordinate

    Measuring Machine, ZWICK Micro Hardness Tester & Micro height Tester, MetalographyMicroscope & others.

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    Research & Development

    IFB has a research and development centre equipped with high-end software’s like Solid

    modelling, CATIA, FEA and Mold Flow for the design and analysis of various products.

    Besides it also has highly skilled and experienced tool designers designing fine blanking partsand tools to international standards.

    Customers

    The company’s customers include Maruti Udyog, Ford  India, Fiat India, Toyota Kirloskar

    Motors, Lucas TVS, Brakes India, Autoliv India, Rane TRW, IFB Automotive, Germany’s

    Takata Petri, BorgWarner, Avtec and Bosch chasis.

    The company’s international business division has become a recognized Export House

    dealing in not only IFB's own products but also third-party exports.

    Subsidiaries 

    IFB, in collaboration with Germany’s RHW and Sweden’s Electrolux, has two joint venture

    subsidiaries -- RHW India and RHW Autoliv India -- to manufacture automotive seat recliners

    or seating systems and safety equipments.

    Strengthening its reach in tier 2 and tier 3 towns

    IFB is strengthening its distribution network in tier 2 and tier 3 towns and focusing on

    marketing programmes for semi-urban and rural markets. The company has a 24-hour tele-

    helpline service for queries. It delivers to over 1,600 locations in India.

    Latest Development 

    The Committee of Directors of IFB Industries had recently allotted 68,00,000 equity shares

    of Rs 10 (at par) to IFB Automotive, a promoter group company. The promoters brought in

    above fund in line with the direction of Board for Industrial and Financial Reconstruction

    (BIFR) in the sanctioned scheme.

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    Consumer Durables Industry

    Consumer durables refer to those goods that do not quickly wear out and yields utility over

    a long period of time. Indian consumer durables industry has become one of the fastest

    growing sectors in India, primarily driven by growing Indian economy. With the

    uninterrupted inflow of disposable incomes and the development of product technology,

    the demand for the diverse consumer durable goods are growing. Indian consumer market

    is extremely competitive and fragmented and mainly dominated by international players

    (MNCs), representing around 65 percent share due to their superior product as well as

    technological advancement. Further, LG and Samsung together account for over 40 percent

    of the consumer durables market in India. Consumer durables products are divided into the

    three categories such as white goods, brown goods and consumer electronics with key

    products such as televisions, refrigerators, air conditioners and washing machines. Present

    market size of the industry stands at around $10 billion. 100 percent foreign direct

    investment (FDI) in electronics hardware-manufacturing sector is allowed under the

    automatic route.

    Overview 

    India is expected to become the fifth largest consumer durables market in the world by

    2025. Also, the consumer electronics market is expected to increase to US$ 400 billion,

    while production could reach US$ 104 billion by 2016.

    The expected market size of consumer durables in India by 2015 is US$ 12.5 billion. Urban

    markets account for about 65 per cent of total revenues in the consumer durables sector in

    the country. The rural and semi-urban markets are likely to contribute a majority of

    consumer sales as the rural consumer durables market is growing at the compound annual

    growth rate (CAGR) of 25 per cent.

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    The Government of India has increased liberalisation which has favoured foreign direct

    investments (FDI). Also, policies such as National Electronics Mission and digitisation of

    television and setting up of Electronic Hardware Technology Parks (EHTPs) is expected to

    boost the growth of this sector. This growth will be further supplemented by the reduction

    in Central Excise Duty from 12 per cent to 10 per cent.

    The consumer durables market is anticipated to expand at a CAGR of 14.8 per cent to US$

    12.5 billion in FY15. Also, the demand from rural and semi-urban areas is projected to

    expand at a CAGR of 25 per cent to US$ 6.4 billion in FY15, with rural and semi-urban

    markets likely contributing majorly to consumer durables sales.

    Key Categories

    The Indian Consumer Durables industry can be segmented into 3 groups namely white

    goods, brown goods & consumer electronics.

    ConsumerDurables

    WhiteGoods

    BrownGoods

    ConsumerElectronics

    White Goods

    •Refrigerators

    •Air Conditioners

    •WashingMachines

    •Watches & Clocks

    •CleaningEquipements

    •Other DomesticAppliances

    Brown Goods

    •Microwave Ovens

    •Cooking Products

    •Chimneys

    •Mixers &Grinders

    •Electronic Fans

    • Irons

    ConsumerElectronics

    •TVs (CRT, LCDs &LEDs)

    •Mobile Phones

    •Audio & VideoSystems

    •Digital Cameras

    •DVDs & Camcorders

    •Personal Computers

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    Trends favouring growth of Consumer Durables Industry 

    Revival in economic growth to provide impetus to sector 

    Consumer durables industry is highly correlated to economic scenario as the industry

    demand is largely depended upon disposable income. After registering an average growth

    rate of 8 percent during FY08-FY12, Indian economic growth had slowed down to below 5

    percent over the last two financial years. The factors like high interest rate and stubborn

    inflation, low investments and slow execution of infrastructure projects have impacted

    country's economy growth. However, Indian economy has shown signs of nascent

    recovery and grew by 5.5 percent during the first half (April-September) of FY15 ascompared to 4.9 percent in the same period in FY14. Improved sentiments, the renewed

    policy thrust by new government and a pickup in consumer demand are likely to provide

    impetus to sector in the coming future. With the gradually growing domestic economy,

    per capita income of people in India grew by a CAGR of 10 percent to $1570 in 2013 from

    $740 in 2005. Household income in the top 20 boom cities in India is expected to grow at

    around 10 percent annually over the next ten years, which is likely to increase consumer

    spending on durables products.

    (Source: World Bank data)

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    Increasing share of organised retail 

    The demand of consumer durables products are growing at brisk pace in urban as well as

    rural markets and one of the key enablers of this growth has been the increasing

    penetration of organised retail. Though, there are established distribution networks in

    both rural and urban India, the presence of well-known brands and organized sector is

    increasing. Unorganized retailers dominated consumer durables segment and the

    penetration of modern retail is around 12 percent in consumer durables segment. This

    scenario is, however, changing as huge growth potential is attracting large corporate

    organisations to expand their retail operations into this territory. Furthermore, shopping

    malls are becoming more common in domestic cities, and according to plans announced by

    key developers of the country, large number of new malls is expected over the next few

    years.

    Going forward, the market share of organized retail is expected to rise at fast pace.

    Modern retail stores across the country include Reliance Digital, Ezone and Croma are

    increasing their presence in the country. These three big retails have presently over 200

    stores with around 80-90 percent located in cities with population over that 1 million.

    Further, orgainised retailers are also using E-commerce to expand their business. With the

    increase in organized shopping malls, Indian customers will have a far larger number of

    attractive, comfortable, brand-conscious outlets in which to shop. This will have a positive

    impact on the consumer durables industry, as organised retailing would not only

    streamline the supply chain, but also facilitate increased demand, especially for high-end

    and branded products.

    Rural Markets offer a big opportunity 

    Although, over 60 percent of the country's population resides in rural India, it represents

    only 35 percent of the total domestic sale. India is still an urban centric market with around

    two-thirds of the total domestic demand of the consumer appliances triggered by the top

    40 cities of the country. However, the ratio of demand is transforming on the back of

    growing demand in rural markets. Growing rural income with higher non-farm income,

    increasing availability of power, rising product awareness through advertising and

    customized products for rural consumers are the major factors for such a tremendous

    change in the purchasing power of the rural customers. Lower penetration of durables in

    rural market is also generating huge demand for first time buyers in that market which is a

    big opportunity of durables manufactures. Rural Consumer durables market is growing by

    average annual growth rate of around 30 percent and thus the manufactures are also

    increasing their distribution networks to rural towns so that they can tap these markets as

    well. Furthermore, various companies are coming up with customized products which suits

    for rural demand. Rural consumer durables market is expected to post much faster growth

    than the urban markets in future and its share is expected to reach near 45 percent in nearfuture.

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    Government's favourable initiatives 

    In order to boost the domestic consumer durables sector, the government of India (GoI)

    has taken various initiatives like easing duty rate and providing more benefits under the

    EPCG, EHTP schemes. Excise duty for manufactures reduced to 12 percent and basiccustoms duty on important products as well as key raw materials eased to 10 percent.

    Further, excise duty has been reduced to 6 percent on LED lamps and LEDs required for

    manufacture of such lamps. 100 percent FDI is permitted in electronics hardware-

    manufacturing through automatic route. Under Electronic Hardware Technological Park

    (EHTP) scheme, the government increased the number of incentives such as duty waivers

    and tax incentives to companies which replace certain imports with local manufacturing.

    Furthermore, Export Promotion Capital Goods (EPCG) allows import of capital goods on

    paying 3 percent customs duty.

    Issues and Concerns 

    Increasing Competition: The consumer durable market has been transformed by the entry

    of over a dozen new brands and thus the competition among players has

    intensified. Growing competition among players has forced them to spend more on

    advertisement and also lessen their pricing power, thereby lowering industry margins.

    Need of large investment in technology:  Consumer durables products are required to

    undergo persistent changes to meet the varying demand of consumers due to the

    continuous change in the psychographic and demographic profile of the customer. Thus,

    the firms would continue to rely heavily on advancement in technology. Furthermore,

    major raw materials such as metals are exhibiting increasing trend over the past few years

    posing margin pressures.

    Poor rural distribution: As around 65 percent of India's population still lives in rural areas,

    availability of products to rural village located in remote area is difficult due to inadequate

    infrastructure and poor road connectivity.

    Inadequate power supply: India is still power deficit county and has been witnessing peakhour power deficit at around 3-5 percent with the southern India remaining the most

    affected region registering a peak power deficit of 8-10 percent. Therefore, the sector's

    growth is impacted by the inadequate infrastructure of the country as regular power

    supply is imperative for any consumer electronics products, which depends majorly on

    power.

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    Consumer Electronics market in India

    Overview

    Indian Consumer Electronics market has been witnessing sustained double digit growth ratein the past few years. Increasing product awareness, affordable pricing, innovative products

    and the high disposable incomes have aided in the strong growth in the consumer

    electronics market in India. Rapidly shrinking replacement cycle for consumer durables is

    observed as sustaining demand in urban India. The existing low penetration rates and the

    increasing usage of consumer durables have catapulted rural India to the high demand

    generating segment. The consumer electronics market in India is characterized by

    technological advancements, innovative product introductions, price fluctuations and

    intense competition.

    Penetration levels

     – CTV’s (Color televisions)

    Indian television market is highly under penetrated compared to China, developed

    countries and world average.

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    Set top boxes

    The set-top box (STB) market is growing rapidly, due to the expansion of DTH

    and introduction of digitalisation of Cable TV networks in metros & tier II cities.

    The DTH market was worth USD 2.2 billion in FY13; the subscriber base

    reached 51 million from 23 million during 2010-13, subscriber base is expected

    to reach 200 million by 2018, thereby making India one of the world’s largest

    DTH markets. Evaluating the present market scenario, around 80% of the totalcable TV subscribers are still on analog based networks, which is expected to

    be covered under the 3rd and 4th phase of digitalization.

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    SWOT analysis of the Consumer electronics sector in India:-

    Strengths Weaknesses Opportunities Threats

    Presence ofestablished

    distribution networks

    in both urban and

    rural areas.

    Demand is seasonaland high during

    festive season.

    In India, penetrationlevel of white goods is

    lower as compared to

    other developing

    countries.

    High import duties onraw materials.

    Presence of well-

    known brands.

    Demand is dependent

    on good monsoons.

    Unexploited rural

    market.

    Cheap imports from

    ASEAN at 0% or

    concessional import

    Duty & imports from

    China

    Home appliances

    Overview

    Demand in urban markets is likely to increase for products such as LED TVs, laptops, split

    ACs and, beauty and wellness products. In rural markets, durables like refrigerators as well

    as other home appliances are likely to witness growing demand in the coming years. The

    rural market has recently experienced around 30 per cent growth rate in demand for

    electronics and home appliances. Urban growth is likely to be driven by new

    technology/innovative products, lifestyle products and replacement demand.

    Penetration levels

    Refrigerator has the highest penetration in India of 31%.

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    Air Conditioners

    The Indian AC market accounted for sales of 3.6 million units in 2013. AC’s are perceived as

    high-end products; current penetration stands at 6.8 per cent including Window and Split

    AC. The segment had a 13.0 per cent share (2013) in the consumer appliances market. High

    income growth and rising demand for split ACs are the key growth drivers. The room air-

    conditioning market represents approximately 50% of the total market, with the other 50%

    comprised of central and specialist air-conditioning systems. The room AC market can again

    be divided into two sub-segments. On the one hand the residential segment which now

    constitutes a majority 60% market share and on the other hand the commercial segment

    which represents a smaller 40%.

    Market sizes and growth rates

     – Washing machines 

    Washing machines are the second largest contributor to the consumer appliances market(after refrigerators); in FY 2013 total sales was around 7.5 million units. Fully automatic

    washing machines are garnering an increasing share of the market due to reduction in prices

    and higher disposable incomes. LG Electronics continued to be the leading player in home

    laundry appliances in India with a share of 25% in 2013, followed closely by Samsung

    Electronics (23.2%). The major chunk of this growth is expected to be driven by newer

    households purchasing washing machines, as well as a greater number of households

    replacing their semi-automatic washing machines with fully automatic washing machines. 6-

    9.9 Kg is the most popular category in India with 72.2% share in the total sales.

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    Microwave ovens

    Due to the convenience of mobility and ease of operation, freestanding microwaves

    continue to dominate the Indian market in 2013, accounting for almost all volume sales. LG

    Electronics continued to be the market leader in 2013 with a volume share of 32%. Samsung

    Electronics ranked second with a 22% share followed by Whirlpool with just over 11% and

    Bajaj Electricals with 10%.

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    Refrigerators

    Refrigerator sales stood at ~14.0 million units in 2013. This segment makes up 18.0 per cent

    of the consumer appliances market. The market share of direct cool and frost free segment

    is 76.3 per cent and 23.7 per cent respectively. Key growth drivers are lower prices and

    rising demand for frost-free refrigerators. Fridges with a capacity range of 142-340 litres

    dominated fridge sales over the review period, representing 74% of total volume sales. In

    fact, the 165-litre fridge was the standard in almost all households until the arrival of

    competition and the need to differentiate, coupled with economic development, which led

    to the development of higher capacities. Over the review period, fridges with 341-540-litre

    capacities continued to gain momentum to account for 20% of total fridge volume sales in

    2013. Market share of LG is 24.50% and Samsung is 20.60% in 2013.

    SWOT analysis of the Consumer home appliances sector in India

    Strengths Weaknesses Opportunities Threats

    In recent years,

    organized sector

    has increased its

    share in the market

    vis a vis the

    unorganized sector.

    Poor government

    spending on

    infrastructure.

    Rapid urbanization cheaper imports

    from China &

    Concessional duty

    imports under FTA

    from ASEAN

    Countries are

    forcing threat tolocal manufacturing

    Easy availability of

    finance.

    Low purchasing

    power of

    consumers.

    Increase in income

    levels, i.e. increase

    in purchasing

    power of

    consumers

    Poor infrastructure;

    Non-Availability of

    regular power

    supply, which is

    imperative for

    consumer

    electronics product