Company and product intoduction (marine)

PRODUCT INTRODUCTION

By Calvin Ng

Industrial Concrete Products

THE GROUP

• WHOLELY OWNED SUBSIDARY OF IJM BERHAD

IJM GROUP

CONSTRUCTION CONSTRUCTION

PROPERTY PROPERTY DEVELOPMENTDEVELOPMENT

MANUFACTURING/MANUFACTURING/INDUSTRY (ICP)INDUSTRY (ICP)

PLANTATIONS PLANTATIONS

INFRASTRUCTURE (PORTS & INFRASTRUCTURE (PORTS & HIGHWAY) HIGHWAY)


JAWIJAWI

LUMUTLUMUTIPOHIPOH

KAPARKAPAR

KLANGKLANG NILAINILAI

ULU CHOHULU CHOHSENAISENAI

KUALA TERENGANUKUALA TERENGANU

99 FACTORIES, FACTORIES, 12 12 PRODUCTION LINESPRODUCTION LINES


HIGHRISEHIGHRISE POWER POWER PLANTPLANT

PETROCHEMICAL PETROCHEMICAL PROJECTSPROJECTS HOUSESHOUSES

BRIDGESBRIDGES HIGHWAYHIGHWAY

CONTAINER CONTAINER TERMINALTERMINAL

PILE PILE EMBANKMENTEMBANKMENT

WATER WATER CHALETCHALET

MARINE MARINE JETTIESJETTIES


ADVANTAGES OF ADVANTAGES OF ICPICP PILES IN PILES IN MARINE STRUCTURESMARINE STRUCTURES


Quality system Quality system certification to certification to

ISO 9001ISO 9001, , by SIRIM Malaysiaby SIRIM Malaysia

Quality CertificatesQuality Certificates

Product certification to Product certification to MS 1314: Part 4 &MS 1314: Part 4 &

ILP-1-91ILP-1-91, , By IKRAM MalaysiaBy IKRAM Malaysia




Concrete certification toConcrete certification toSS EN 206-1:2009SS EN 206-1:2009, ,

SS 544:Part 1&2:2009,SS 544:Part 1&2:2009,SAC CT 06:2010 SAC CT 06:2010

By Singapore By Singapore Accreditation Council Accreditation Council

(SAC).(SAC).



BCA Singapore Ready Mixed Concrete Product Certification scheme

•Mandatory rule for all projects in Singapore since 1st April 2011.•Benefits to ICP – towards high performance

Recognition by Singapore Authority Compliance to Eurocodes Enhance staff’s knowledge & skills Upgrading of factory facilities Extension in the scope of accreditation

for our R&D lab in testing sand and aggregate


1212

Health, Safety & Environment (HSE) Health, Safety & Environment (HSE) CertificatesCertificates

OHSAS OHSAS 1800118001

ISO 14001ISO 14001


High Durability of ConcreteHigh Durability of Concrete• ICPICP piles have better resistance against Chloride & piles have better resistance against Chloride &

Sulphate attack from ground water and seawaterSulphate attack from ground water and seawater

• This is achieved by:This is achieved by: Spinning Process, which compacts and allows concrete Spinning Process, which compacts and allows concrete

mixed with low w/c ratio (<0.3)mixed with low w/c ratio (<0.3)

Prestressing, which provides high bending capacity and Prestressing, which provides high bending capacity and reduces the risk of concrete cracks reduces the risk of concrete cracks


RAPID CHLORIDE PERMEABILITY TEST



Wide Product RangeWide Product Range• Piles size range from diameter 600mm to 1200mm, up to Piles size range from diameter 600mm to 1200mm, up to

46m long. 46m long. • Can also customize to suit to project requirement.Can also customize to suit to project requirement.• Long length enable single pile without joint (<46m) or with Long length enable single pile without joint (<46m) or with

one joint (46m ~ 66m).one joint (46m ~ 66m).• Easily suit into the design of piers, wharf structures, bridges Easily suit into the design of piers, wharf structures, bridges

and other kinds of marine structures.and other kinds of marine structures.


Pile JointingPile Jointing• Piles can be joined at factory (46m-Piles can be joined at factory (46m-

66m), to ensure better welding 66m), to ensure better welding quality, straightness and integrity.quality, straightness and integrity.

• ICPICP factory is equipped with factory is equipped with automated rotator for pile joint automated rotator for pile joint welding, which enable jointing up to welding, which enable jointing up to 66m long.66m long.

• The ultimate bending moment of the The ultimate bending moment of the welding joint is designed to be as welding joint is designed to be as strong as the pile body.strong as the pile body.


Details of Pile JointingDetails of Pile Jointing

All welding should be done in All welding should be done in accordance to BS 5135accordance to BS 5135


Pile Jointing ProcedurePile Jointing Procedure

1. Tools : MIG w/m (CIG Transmig 400), Flux 1. Tools : MIG w/m (CIG Transmig 400), Flux 1.2mm, CO1.2mm, CO22

2. Before the welding, clean the chamfer surface 2. Before the welding, clean the chamfer surface with wire brushwith wire brush

3. Place the piles on the rotator, with the 3. Place the piles on the rotator, with the endplates of both piles intact and aligned endplates of both piles intact and aligned

4. The piles are adjusted(rotated), such that the 4. The piles are adjusted(rotated), such that the endplates of both piles are aligned togetherendplates of both piles are aligned together

5. Check the gap between endplates and 5. Check the gap between endplates and straightness of the joined pilesstraightness of the joined piles

6. Welding on the endplate chamfer using flux 6. Welding on the endplate chamfer using flux cored arc welding wire/ COcored arc welding wire/ CO22

7. After each round of welding, all scales and 7. After each round of welding, all scales and slags are removed by physical means slags are removed by physical means


Jetty Facilities @ FactoryJetty Facilities @ Factory


Recommendations For Site HandlingRecommendations For Site Handling

• Piles can be driven by Piling BargePiles can be driven by Piling Barge• 4 or 6 points lifting should be used 4 or 6 points lifting should be used

during liftingduring lifting


Recommendations For Site HandlingRecommendations For Site Handling

• Piling barge must be properly anchored (at least 6 points) Piling barge must be properly anchored (at least 6 points) to maintain the stability during pile installationto maintain the stability during pile installation

• At least 200mm thick cushion (plywood or combination of At least 200mm thick cushion (plywood or combination of plywood and jute) shall be used during pile installation.plywood and jute) shall be used during pile installation.


ICPICP PILES IN MARINE STRUCTURE PILES IN MARINE STRUCTURE

CONTAINER TERMINALCONTAINER TERMINAL

CT6, WEST PORT, PORT KLANGCT6, WEST PORT, PORT KLANG

SAIGON INTERNATIONAL CONTAINER TERMINAL, VIETNAMSAIGON INTERNATIONAL CONTAINER TERMINAL, VIETNAM

BERTH 8&16, NORTH PORT,BERTH 8&16, NORTH PORT, PORT KLANGPORT KLANG

PORT TG PELEPAS, JOHORPORT TG PELEPAS, JOHOR



CONTAINER TERMINALCONTAINER TERMINAL


1 KM LONG CONTAINER TERMINAL, CHITTAGONG, BANGALADESH1 KM LONG CONTAINER TERMINAL, CHITTAGONG, BANGALADESH

ZHANJIANG PORT CONTAINER TERMINAL, ZHANJIANG PORT CONTAINER TERMINAL, ZHANJIANG, CHINAZHANJIANG, CHINA



PETROCHEMICAL, OIL & GAS TERMINAL PETROCHEMICAL, OIL & GAS TERMINAL

TONGZHOU TONGZHOU PETROCHEMICAL PETROCHEMICAL PORT PORT DONGGUAN, DONGGUAN, CHINACHINA

PETROCHEMICAL PORT, ZHUHAI, PETROCHEMICAL PORT, ZHUHAI, CHINA CHINA

PETROCHEMICAL PETROCHEMICAL PORT, NANSHA PORT, NANSHA CHINA CHINA


DRY BULK TERMINALDRY BULK TERMINAL

ZHUHAI PORT DRY BULK TERMINAL, ZHUHAI PORT DRY BULK TERMINAL, ZHUHAI, CHINAZHUHAI, CHINA

150K TON COAL HANDLING PORT, ZHUHAI, CHINA 150K TON COAL HANDLING PORT, ZHUHAI, CHINA

CHINA SHENHUA COAL COMPANY COAL HANDLING PORT, CHINA SHENHUA COAL COMPANY COAL HANDLING PORT, ZHUHAI, CHINA ZHUHAI, CHINA


MARINAMARINA

MARINA AT MUARA SG MELAKA, MARINA AT MUARA SG MELAKA, MELAKAMELAKA

CLUB MEDITERRANEAN, CLUB MEDITERRANEAN, MALDIVESMALDIVES

SNGAPORE SNGAPORE INTERNATIONAL INTERNATIONAL CRUISE TERMINALCRUISE TERMINAL(CONSTRUCTION/ (CONSTRUCTION/ COMPLETION)COMPLETION)MERINA BAY AT PETERSBUG FLORIDA, UNITED STATEMERINA BAY AT PETERSBUG FLORIDA, UNITED STATE



CCCC4 SHIPYARD, XINHUI, CHINACCCC4 SHIPYARD, XINHUI, CHINA

MEGAYARD TUAS, SINGAPOREMEGAYARD TUAS, SINGAPORE FINGER PIER AT KEPPEL FELS, PIONEER YARD FINGER PIER AT KEPPEL FELS, PIONEER YARD SINGAPORE.SINGAPORE.

SHIPYARDSHIPYARD



PERMAISURI TUNKU BAINUN BRIDGE, SG DINDING, PERAKPERMAISURI TUNKU BAINUN BRIDGE, SG DINDING, PERAK

BRIDGESBRIDGES

22NDND PENANG BRIDGE, P/ PINANG. PENANG BRIDGE, P/ PINANG.

22NDND PENANG BRIDGE, P/ PINANG. PENANG BRIDGE, P/ PINANG.

KEYWALL @ ICP LUMUT FACTORY, PERAK.KEYWALL @ ICP LUMUT FACTORY, PERAK.



PILE EMBANKMENTS AND BREAKWATERSPILE EMBANKMENTS AND BREAKWATERS

BREAKWATER STRUCTURE @ NANSHA YATCH CLUB, GUANGZHOU, CHINA.BREAKWATER STRUCTURE @ NANSHA YATCH CLUB, GUANGZHOU, CHINA.

BREAKWATER @ WATERFRONT BREAKWATER @ WATERFRONT PRECINT, NUSAJAYA JOHOR.PRECINT, NUSAJAYA JOHOR.

THE END, THANK YOU!THE END, THANK YOU!For more informaiton, For more informaiton, please log on to please log on to ICPICP website: website:www.icpb.comwww.icpb.com

Company and product intoduction (marine)

Engineering

Transcript of Company and product intoduction (marine)