Compact NS100-630 Masterpact MT Merlin Gerin
Transcript of Compact NS100-630 Masterpact MT Merlin Gerin
0 . OFF
0 . OFF
N
R
R
N
R
N
N
R
auto
stop
manu
UN
ON
OFF
fault
UR
ON
OFF
fault
UN = O
UN = 1
compact NSMERL IN GERIN
UA automatism
200/240V 50/60 Hz
N
R
test
com
stop generator
t5 (s)
t2 (s)
t4 (s)
t3 (s)
t1 (s)
BA/UA
BA/UA controller
Compact NS100-630
Masterpact MT Merlin Gerin
E59083A
Installation manual
Danger and warning
This equipment should only be mounted by professionals. The manufacturer shall
not be held responsible for any failure to comply with the instructions given in this
manual
RISK OF ELECTROCUTION, BURNS OR EXPLOSION
the device should only be installed and serviced by professionals
switch off the general power supply to the device prior to any
work on or in the device
always use an appropriate voltage detection device to confirm the absence
of voltage
replace all interlocks, doors and covers before energising the device.
Failure to take these precautions could expose intervener and people
round to serious corporal injuries which could cause death.
Before working on the device
/ Installation manual
2
1
I
push ON
O OFF
discharged
manuauto
2O OFF
1
2
1
O
pushOFF
I
push ON
I ON
discharged
manuauto
I ON dischargedO OFF
disc
push OFF
push ON
1
2
O
push OFF
push ON
4
Opush OFF
Ipush ON
O OFF
discharged
5
O OFF
discharged
push OFF
push ON
T TEST5
4
O OFF
push OFF
push ON
discharged
3
O OFFdischarged
E5
90
87
AE
59
08
8A
E4
77
46
A
E5
90
84
AE
46
14
8A
E47082A
NS100 630
NS
MT N
MT H
1
/ Drawout devices
MT630 6300
/ Installation manual 2
....................................23-259 IVE / IVE Wiring Diagrams
.......................................... 19-228 / Operating diagrams
........... ............................................................... ... 17-187 / Tests
. .................................................................. 14-166 / Installation
...................................................... 12-135 / Wiring diagrams
................................................................... 7-114 / Presentation
... .............................................................. 63 / Dimensions
......................................................................... 4-52 / Unpacking
. .......................................................... 31 / Necessary tools
Contents
1/ Installation manual 3
Slotted screwdriver, Philips screwdriver, Spanner
Adjustable pliers, Wire cutter, Wire stripper
2
E59112A
2,5
8-9
Necessary tools
R
N
N
R
auto
stop
manu
UN
ON
OFF
fault
UR
ON
OFF
fault
UN = O
UN = 1
compact NSMERL IN GERIN
N
R
test
com
stop generator
t5 (s)
t2 (s)
t4 (s)
t3 (s)
t1 (s)
0 . OFF
0 . OFF
N
R
R
N
M5 x 12
COM ( UA)M5
E59085A
Unpacking
/ Installation manual 4
2
R
N
N
R
auto
stop
manu
UN
ON
OFF
fault
UR
ON
OFF
fault
UN = O
UN = 1
compact NSMERL IN GERIN
N
R
t2 (s)
t1 (s)
0 . OFF
0 . OFF
N
R
R
N
U3
U1 = U2 = U3 = U4
U2U1
NS100/250
NS400/630 MT N
MT H
U4
U4
U4
U4=
E70645A
220/240V 50/60Hz
or
380/415V 50/60Hz
440V 60Hz
Unpacking
/ Installation manual 5 2
145
145
110
110
44 x M5
110
17,5 90
1059
140
140
95
90
172
187
82
150
200
255
22
1386
140
140
138
200
4
E70646A
Dimensions
/ Installation manual 6
3
E70647A
stop
manu
auto
BA Automatism
UN
fault
off
on
RN UR
fault
off
on
220/240 V 50/60Hz
N UN = 081
24
150,5
0,13 0
t1 (s)
60815 30
1204
0,1 240
t2 (s)
RUN = I
RN
Compact / Masterpact
Presentation
BA
N
R
on,off,
t1
t2
/ Installation manual 7 4
Presentation
A four-position switch can be used to select:
Automatic operation,
Forced operation on source N,
Forced operation on source R,
Stop (circuit breakers open and manual operation).
Circuit breaker status indication on the front of the controller: on,
off, fault trip automatic
t1:time delay for "Normal" source absent confirmation
t2:time delay for "Normal" source restored confirmation
Additional control contacts(for control by external signals) ."Replacement" source voltage contact
Controlled by a specific test on the "Replacement" source.
Transfert to "Replacement" source only if contact is closed.
For example, this contact can be used to test the frequency of the
"Replacement" source voltage.Transfer to the "Replacement" source will only take place if the testresult is within tolerances.
This condition is not taken into account for return transfer to the"Normal" source.Voluntary transfer: (e.g. for energy management functions)
An external signal can be used to initiate transfer to the"Replacement" source.The load returns to the "Normal" source when the signal is cleared.
si contact fermif contact closed
ordre depermutationvolontaire (ex: EJP)voluntary transfer
17 18 20 21
RN
E70648A
replacement
Presentation
/ Installation manual 8
4BA
E59089A
stop
manu
auto
UA Automatism
UN
fault
off
on
RN UR
fault
off
on
220/240 V 50/60Hz
N UN = 0
15251 0
201
0,53 0
t4 (s)
8124
150,5
0,13 0
t1 (s)
15251 0
201
0,53 0
t3 (s)
60815 30
1204
0,1 240
t2 (s)
RUN = I
360180240 300
480120
60 600
t5 (s)
stop generator
RN
Compact / Masterpact
Test
Presentation
/ Installation manual 9
UA
N
R
on,off,
t1
t2
t3
t4
t4
4
4
10
812
6
14 1216
3
9
7
1
5
131115
BBus
BA
C
B=0
B=1
N=off
N=on
C=0
C=1
t6=120s
t6=180s
EJP / voluntary transfer
fault generator
t maxstart generator
/ voltage
n 1
n 2
+ 0v 24v
+0v24v
24 N O L
N
0 1
E 25
si contact fermif contact closed
ordre depermutationvolontaire (ex: EJP)voluntary transfer
17 18 20 21
RN
R
A=0
A=1 contr le 33 control
contr le /N ou /to N or to control
BA
C
B=0
B=1
N=off
N=on
C=0
C=1
t6=120s
t6=180s
EJP / voluntary transfer
fault generator
t maxstart generator
A=0 contr le /N ou /to N or to control
/ voltage
24 N O L
N
0 1
R E 25
si contact fermif contact closed
ordre depermutationvolontaire (ex: EJP)voluntary transfer
17 18 20 21
RNA=1 contr le 3
3 control
E59091A
Presentation
/ Installation manual 10
4
replacement
UA
Switch A
Switch B
Switch B=1
Switch B=0
Switch C T6 120s 180s
UA
0 . OFF
0 . OFF
N
R
R
N
Output
Generator set control signal.Shedding of non-priority circuits.Indication of operation in automatic mode.
E59090A
ACP auxiliaries control unit
The auxiliaries control unit is the power interface between the sources and the BA controller.
It includes:
Two P25M circuit breakers supplying and protecting the automatic control circuits for the"Normal" and "Replacement" sources.
The P25M circuit breaker of the "Normal" source can be opened to test controller
operation by simulating the absence of voltage UN.Two relay contactors for the controller.
The terminal block for connection to the controller.
22,23 (BA/UA)
26,27,28 ( UA)
29,30,31 ( UA)
ACP
BA/UA
P25M
P25M UN
Presentation
/ Installation manual 11 4
E59092A
mad
ein
Fra
nce
161314 15 11 12 10 95 76 8
d lestageeload sheddingorder
demarrage groupegeneratorstar t-up order
selecteurselector
30 29 3127 26 2823 22auto stop
N
R
ACP
IVE
BA
NQ1
13 5
Q2
13 5
N
R
24 N L
24 N L
9 10 R 25
R 25
11 12 13 14 15 16 10 9 7
1 3 5 7 9 10
11 12 13 14 15 16
17 18 20 21
1IA038E
70650A
IVE : electrical interlocking unit
BA : basic controller
ACP : auxiliaries control unit
Q1/Q2 : protection circuit breakers
integrated in the ACP
All diagrams are shown wi th ci rcui ts de-energ ised, all
devices open and relays in norm al posi tion.
See
source changeover
diagrams in
IVE manual
no. 51201201
IVE :
BA :
ACP :
Q1/Q2 :
/ Installation manual 12
( )BA
Wiring diagrams
R
O E
O E
8 56
2 4 6 8
5
ACP
IVE
UA
NQ1
1 5
Q2
1 5
N
R
24 N L
24 N L
9 R 25
R 25
11 12 13 14 15 16 10
11 12 13 14 15 16
17 18 20 21
2947229474
2947229474
A = 0
A = 1
220/240VCA
50/60Hz
380/415VCA
50/60Hz
440V - 60Hz
N
2947329475
ref. UAref. UA150
N /
220/240VCA
50/60Hz
1L1
Q1 Q1 Q1
Q1 Q1
3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3
1L1 3L2 5L3 1L1 3L2 5L3
1IA038
29446-
/
110/130VCA
50/60Hz
Q1
Q1
1L1 3L2 5L3
1L1 3L2 5L3
29446-
N / N
110/130VCA
50/60Hz
Q1
1L1 3L2 5L3
N
E59093A
All diagrams are shown wi th ci rcui ts de-energ ised, all
devices open and relays in norm al posi tion.
supply
voltage
See
source changeover
diagrams in
IVE manual
no. 51201201
positionofswitch AC AC AC
/ Installation manual 13
( )UA
Wiring diagrams
IVE :
UA :
ACP :
Q1/Q2 :
IVE : electrical
unversal controller
interlocking unit
UA :ACP : auxiliaries control unit
Q1/Q2 : protection circuit breakers
integrated in the ACP
10O E
O E
9 78 56
R
1 3 5 7 9 102 4 6 8
//
5
3 3
14,13,16,15,11,12,10,9,5,7,6,8
R
N
11,12,13,14,15,16
5,6,7,8,9,10
x 12
x 12
x 3
x 2
29368
R
N
R
N
E70
651A
connections to be made by customer
/ or
yyyyy 2 m
by prefabricated cable assembly
/ Installation manual 14
Installation with remote BA 6
E70653A
R
N
4
5
x 9 / 2 m maxi
R
N
9
6
x 4 7
1
3
N
R
RN
2
0,2 Nmx 4
8
Jumpers must be fi tted between 17 and 18
and between 20 and 21 when 17, 18, 20, 21
are not used.
17,18 20, 21
/ Installation manual 15
BAInstallation with remote BA
6
E70652A
0 . OFF
0 . OFF
N
R
R
N
MERL IN GERIN
R
N
0,7 Nmx 4
R
N
N
R
auto
stop
manu
UN
ON
OFF
fault
UR
ON
OFF
fault
UN = O
UN = 1
compact NSMER L IN GERIN
N
R
t2 (s)
t1 (s)
R
N
N
R
auto
stop
manu
UN
ON
OFF
fault
UR
ON
OFF
fault
UN = O
UN = 1
compact NSMERL IN GERIN
N
R
t2 (s)
t1 (s)N
R
UR
ON / I
OFF / O
UN = O
UN = 1
/ Installation manual 16
BA through doorInstallation with 6
0 . OFF I .ON
test
CLAC !
5
NS100 6301
R
N
N
R
auto
stop
manu
UN
ON
OFF
fault
UR
ON
OFF
fault
UN = O
UN = 1
compact NSMERL IN GERIN
N
R
t2 (s)
t1 (s)
R
N
MT1
CLAC !
CLAC !
6
0 . OFF I .ON
test
CLAC !
4
0 . OFF
0 . OFF
I-ON
2
0 . OFF
0 . OFF
I-ON
3
R
N
N
R
auto
stop
manu
UN
ON
OFF
fault
UR
ON
OFF
fault
UN = O
UN = 1
compact NSMERL IN GERIN
N
R
t2 (s)
t1 (s)
R
N
5
UN = 1 UR = 1 UN = 1 UR = 1
manu auto
2
stop
manu
auto
N R
4
I ON
O OFF
I ON
O OFF
I ON
O OFF
stop
manu
auto
N R
3
I ON
O OFF
CLAC !
CLAC !
E70654A
/ Installation manual 17
Operating test
7
-
R
0 . OFF
0 . OFF
I-ON
3
7
RESETN
MT
UN = 1
UR = 1
CLIC !
CLIC !
R8
10
RESET
5
N
R
N
1
2
stop
manu
auto
N R
4
stop
manu
auto
N R
6
stop
manu
auto
N R
9
E70655A
No change in statusof circuit breakers
Test on electrical locking following a fault
/ Installation manual 18
No change in statusof circuit breakers
7
stop
manu
auto
BA Automatism
UN
fault
off
on
RN UR
fault
off
on
220/240 V 50/60Hz
N UN = 081
24
150,5
0,13 0
t1 (s)
60815 30
1204
0,1 240
t2 (s)
RUN = I
RN
Compact / Masterpact
24 N L R E2 5
si contact fermif contact closed
ordre depermutationvolontaire (ex: EJP)voluntary transfer
17 18 20 21
RN
N stopmanu
R
Noff
Roff
Non
R on andUN absent
Roff
Noff
Noff
Roff
Non
Ron
RR opens
0.5 s 0.5 s
NN closes
end of timedelay
Non
Ron
STOP/AUTO/R/N
UNUN
Four-position switch STOP/AUTO/R/N
Voluntary transfer (e.g. for energy management signals)
"Replacement" source voltage contact it
Change modes by quickly turning selector switch from one position to another.
An external signal can be used to initiate a transfer to "Replacement " source identical to transfer due to UN absent .
The load returns to the "Normal" source when the signal is cleared in the same manner as a return transfer due to UN restored.
(controlled by an additional cond ion on the "Replacement" source)
Transfer to "Replacement " source only if contact is closed (condition satisfied). This condition is not taken into account for return transfer to the "Normal" source.
Energisation
STANDBY
O
/ Installation manual 19
(BA )Operating diagram
end of timedelay
NN opens
RR opens
NN opens
NN closes
R ,UN
1 2 3 4
UR present = voltage present on source R.. Source R additional conditioncontact closed.
Go to indicated step .
UR = R
R.
8
(
, UN
)
E70657A
1
3
1
2
32
5
1
UNpresent
end of t2
R off
N on
UN
absent
Voluntary
transferUR present
and end of t1
UN absent & UR present
N offUN present &UR present
Voluntary
transfer mode
UNpresent
No voluntary
transfer
R on
R on
N off
NN closes
tempo t1
0.5 s
Voluntarytransfer
0.5 s
0.5 s
Energisation
UN
t2
/ Installation manual 20
(BA )Operating diagram
t2time delay t2
Normal state
UN
UR , t1
UN &UR
RR opens
NN opens
UN
RR closes
STANDBY
end of time delay
end of time delay
UN , &UR
NN opens
end of time delay
RR closes
STANDBY
8
AUTO
N R
stop
manu
auto
UA Automatism
UN
fault
off
on
RN UR
fault
off
on
220/240 V5 0/60Hz
N UN = 0
15251 0
201
0,53 0
t4 (s)
8124
150,5
0,13 0
t1 (s)
15251 0
201
0,53 0
t3 (s)
60815 30
1204
0,1 240
t2 (s)
RUN = I
360180240 300
480120
60 600
t5 (s)
stop generator
RN
Compact / Masterpact
Test
BA
C
B=0
B=1
N=off
N=on
C=0
C=1
t6=120s
t6=180s
EJP / voluntary transfer
fault generator
t maxstart generator
A=0 contr le /N ou /to N or to control
/ voltage
24 NO L
N
0 1
R E2 5
si contact fermif contact closed
ordre depermutationvolontaire (ex: EJP)voluntary transfer
17 18 20 21
RNA=1c ontr le 3
3 control
E59094A
when the UA
is de-energised,
the "generator
start-up order"
output is
activated.
Non
Ron
Non
Ron
N
on
STANDBY
Ron
Non
R
off
Noff
Noff
Roff
end of t3
stopmanu
/ Installation manual 21
(UA )Operating diagram
Energisation
R
t4&
t4
N
,UR
,UR
t6( C)
t < t6,UR
t6
UR
N
t3&
R
N
R ,UN
R ,UN
R
B
C
STOP/AUTO/R/N
UN
UN
(1)N on:B=1
(
, UN
)
1 2 3 4
UR present = voltage present on source R.. Source R additional conditioncontact closed.
Go to indicated step .
UR = R
R.
8
E59894A
11
4
15 324
2
11
5
1 3
5
test
end of t3
end of t2
end of t4
end of t5
end of t1 end of t5
R on
R off
N off onN
N off
R on
end of t3
reconnection
R on
N off
R off N off
B = 0 B = 1
end of t3
¬
/ Installation manual 22
(UA )Operating diagram
Energisation
AU
LEDs
,UR
,UR
t6,( C)
t6
UR ,180s
t < t6,UR
N
t3&
R
TO
UR ,180s
*:180s
UN
t2
R
t4&
N
t5
UN
t1
UR UN
R
t3&
N
UN , &UR
t6,( C)
t < t6,UR
N
t3&
R
t5
N
R
UR ,&UN ,B=1
N ,
UR ,&UN ,B=0
N
t6 ,UR
( B) (1)
=1
8
IVEN
R
11 12 13 14 15 16
IVEN
R
11 12 13 14 15 16
RN RR
IVEN
R1 3 5 7
11 12 13 14 15 16
9 10
R
N
IVE
UA/BA
N
R
11 12 13 14 15 16 10 9 7
11 12 13 14 15 16
E59099A
NS100 630
UA: Universal controllerBA: Basic controllerIVE: Terminal block and electrical interlocking unit
All diagrams are shown wi th ci rcui ts de-energ ised, all devices openand relays in norm al posi tion.
Automatic reset
Remote reset
Local manual reset
Compact NS100 630Masterpact MT
Compact NS100 630
Compact NS100 630
23/ Installation manual
IVEIVE Wiring diagrams
2 4 6 8
1 3 5 7 9 102 4 6 8
1 3 5 7 9 102 4 6 8
1 3 5 7 9 102 4 6 8
8 6 5
UA
BA
IVE
8
MT630 6300
R
N
IVE
N
R
1 3 5 7 9 10
11 12 13 14 15 16
8484
8181SDE"R"SDE"N"E N
ON OR FN FR
CN 1 + CN 1 +
CN 2 CN 1
(2)
(1)
(2)
(1)
L1 L2
E59103A
NS100 630
(1) The orders for transfers between the "Normal" and "Replacement" sources must be
electrically interlocked.
(2) Simplified wiring diagram: the SDE signals are transmitted to the IVE unit.
The SDE contacts are mounted in the circuit breakers.
order for transfer to
"Replacement " source
24/ Installation manual
IVE
IVE Wiring diagrams
2 4 6 8
All diagrams are shown with circuits de-energised,all devices open and relays in normal position.
order for return transfer
to"Normal " source
(1)
SDE IVE SDE(2)
8
MT630 6300
32 3431
22 2421
312
314
311
A2
A1
12 1411
252
254
251
C2
C1
B1
B3
B2
32 3431
22 2421
312
314
311
A2
A1
12 1411
252
254
251
C2
C1
B1
B3
B2
N
QN
QR
R
82
84
81
42
44
41
BK
VT
WH
RD
GN
(2)
GY
BN
YE
(2)(1)
82
84
81
42
44
41
BK
VT
WH
RD
GN
(2)
GY
BN
YE
(2)(1)
(3)
(3)
N
R
IVE
MX XF
MCH
PF
SDE1
OF1 OF2 OF3 OF4
MX XF
MCH
PF
SDE1
OF1 OF2 OF3 OF4
CE1
CE1
E59
097A
(1) not to be wired for version without locking after fault
(2) not to be wired on fixed versions
(3) prefabricated wiring supplied
RD: red
GN: green
BK: black
VT: violet
YE: yellow
GY: grey
WH: white
BN: brown
IVE
CH
CH
25/ Installation manual
IVE Masterpact MT
IVE Wiring diagrams
QNQRMCHMXXFOF ON/OFFSDEPFCECHIVE IVE
(1)
(2)
(3)
RD
GN
BK
VT
YE
GY
WH
BN
8
GHJ10517AA 2005.01