Compact I/O Modules XIO Family Technical Overview Presentation.
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Transcript of Compact I/O Modules XIO Family Technical Overview Presentation.
![Page 1: Compact I/O Modules XIO Family Technical Overview Presentation.](https://reader036.fdocuments.us/reader036/viewer/2022081503/56649d955503460f94a7d11d/html5/thumbnails/1.jpg)
Compact I/O ModulesXIO Family
Technical Overview Presentation
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XIO Compact I/O Family Features
• XIO Compact I/O are distributed I/O for use with the Honeywell XL5000 product line.- Additional I/O for XL50 or XL500 controllers
- Easy installation via LNS Plug-in
- Small profile allows for installation in otherwise hard to reach areas
• The XIO Compact I/O family fills out Honeywell’s already robust distributed I/O offering- XIO Compact I/O
- XFL Distributed I/O
- XFC Smart I/O
OS Number Applications
XIO-10DI 10 Digital Inputs
XIO-4DI 4 Digital Inputs
XIO-4DO 4 Digital Outputs
XIO-8AI 8 Analog Inputs
XIO-4NTC 4 20KΩ NTC Inputs
XIO-4PT1000 4 Platinum 1000 Inputs
XIO-4AO 4 Analog Outputs
XIO-10HUB Hub expander module
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XIO Compact I/O
• Easy installation - DIN rail mounting
- Only 2 twisted pair wires for up to 15 modules. Run 24VAC and Lon Network cable to first module then link 14 more to the first
• Easy to expand - Pick and chose the right number of I/O for each job. No longer have unused I/O on the
job
• Eye-pleasing form factor - No complex buttons or switches
• Compact - Very small profile. Install in places other modules couldn’t fit
• Save time and money- No need to run extra wire for 24VAC and Lon network saves labor time and wire costs
• Range of input and output types and sensors- 8 Modules: DI, DO, AI, AO and a HUB expander module
The XIO Compact I/O offers these distinguishable features:
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Nomenclature
XIO - 8AI
Input/Output TypeDI = Digital InputDO = Digital OutputAO = Analog OutputAI = Analog InputNTC = Specific 20KΩ NTC Analog InputPT1000 = Specific Platinum 1000 Analog InputHUB = Free Contacts
Number of Inputs/Outputs4 = 4 total inputs or outputs8 = 8 total inputs or outputs10 = 10 total inputs or outputs
Family DesignationXIO = Compact I/O
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Compact I/O ModulesXIO Family
Module Descriptions
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XIO-10DI
• LON module with 10 digital inputs • Record the status of potential free
switches (dry contacts)- electronic limit switches at vent valves or
auxiliary contacts at power contactors
- record counted measurands at counters with contactor.
• Terminals 1 - 10 and the C (common) input contacts can be connected to potential free switches (dry contacts)
• States and counted measurands are read out by standard network variables and bound to XL500 or XL50 controllers
• Configuration is done by LNS® Plug-in
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XIO-4DI
• LON module with 4 digital inputs • Record the status of potential free
switches (dry contacts)- electronic limit switches at vent valves or
auxiliary contacts at power contactors
- record counted measurands at counters with contactor.
• Terminals 1 - 4 and C (common) input contacts can be connected to potential free switches (dry contacts)
• States and counted measurands are read out by standard network variables and bound to XL500 or XL50 controllers
• Configuration is done by LNS® Plug-in
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XIO-4DO
• LON module with 4 digital outputs• Switch electrical components
- motors, contactors, lamps, blinds etc.
• Relays activated by standard network variables
• Manual control override function that is only activated in the "Configured Mode"
• Configuration is done by LNS® Plug-in
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XIO-8AI
• LON module with 8 configurable temperature or voltage analog inputs
• Record temperatures and voltages of passive and active sensors- electrical ventilation and mixing valves,
valve positions
• Different formats can be read out depending on the setting for each input, and bound to other LonMark® devices- Temperature, resistance, percentage and
voltage
• Supply voltage for active sensors can be provided by the module.
• Configuration is done by LNS® Plug-in
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XIO-4NTC
• LON module with 4 specific analog inputs for 20K NTC sensors
• Inputs can be scanned simultaneously by standard network variables, SNVT
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XIO-4PT1000
• LON module with 4 specific analog inputs for Platinum 1000 sensors
• Inputs can be scanned simultaneously by standard network variables, SNVT
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XIO-4AO
• LON module with 4 analog outputs• Outputs are activated proportionally
by the network variables, SNVTs• Provide a voltage between 0 and 10
Volts• Outputs can be set to a previously
defined value depending on a binary state
• Manual overrides included • Configuration is done by LNS® Plug-
in
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XIO-10HUB Extension Module
• Provides additional potential free contacts as supporting contacts to connect digital outputs, analog outputs, etc.
• Six contacts each are interconnected. • A maximum of 60 volts can be applied to the contacts. • The extension module can be used as a power on module
for bus connection, supply voltage and potential distribution.
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Compact I/O ModulesXIO Family
Hardware Installation Procedures
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Installation
• Mounts on standard DIN rail-EN 50022 (1.38 x 0.3 in. [35 x 7.5 mm]), in.
• Power down the equipment. Mount the module on the DIN rail.
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Installation
• Plug in the terminal block for bus connection.
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Installation
• Prepare the cable for bus connection- Remove about 0.79 in. (2 cm) of the plastic cable sheath.
- Strip 0.2 in. (5 mm) insulation from each wire. Put a wire end sleeve on stranded wires.
- Insert the wire to the respective contact and secure it by screwing down the contact screw
- Maximum wire cross section of the 4 pole terminal block bus/main connection Maximum 16 AWG (1.5 mm2) single wire Maximum 18 AWG (1.0 mm2) stranded wire Wire diameter minimum 28 AWG (0.3 mm) up to 16 AWG (1.4 mm)
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Installation
• Prepare cable for module connections.- Strip the wires by 0.3 in. (7 mm). Put a wire end sleeve on stranded wires.
- Insert the wire into the respective module contact and secure it by screwing down the contact screw
- Maximum wire cross section of the module contacts Maximum 12 AWG (4.0 mm2) single wire Maximum 14 AWG (2.5 mm2) stranded wire Wire diameter: minimum 28 AWG (0.3 mm) up to maximum 10 AWG (2.7 mm).
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Installation
• Use the strapping plug to connect bus and supply voltage when the modules are mounted in series
• The maximum number of modules connected in series is 15 with each group needing an external power supply.
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Wiring Examples – XIO-10DI
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Wiring Examples – XIO-8AI
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Wiring Examples – XIO-10HUB
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Compact I/O ModulesXIO Family
System Setup
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System Setup
• The XIO do not have processing power of their own and must be bound to one of the following controllers
XL50 XL500
XL500 Smart
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XL50
XL50
XIO-4AO XIO-4DI XIO-4DO XIO-4NTC XIO-4PT1000 XIO-8AI
XIO-10DI XIO-10HUB
Lon Bus
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XL50
How many I/O can one XL50 support?
Best case:22 physical + 46 Remote IO mapped to NVs = 68
Practical number:22 physical + 18 Remote IO mapped to NVs = 40
This allows 28 NVs for scheduling, trending, and alarming
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XL500
XIO-4AO XIO-4DI XIO-4DO XIO-4NTC XIO-4PT1000 XIO-8AI
XIO-10DI XIO-10HUB
XL500
Lon Bus
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XL500 Smart
XIO-4AO XIO-4DI XIO-4DO XIO-4NTC XIO-4PT1000 XIO-8AI
XIO-10DI XIO-10HUB
XL500 Smart
Lon Bus
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How many I/O points can one XL500 or XL500 Smart support?
Best Case128 physical points + 253 pseudo points (Remote IO mapped to NVs) = 381 I/O points
Practical Number128 physical points + 62 pseudo points (Remote IO mapped to NVs) = 190 I/O points
Need to leave enough pseudo points (~190) for the XL500 application and for NVs mapping to XL10s. Common XL10 NV binding include schedules, setpoints or displaying values on MMI.
XL500 and XL500 Smart
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Compact I/O ModulesXIO Family
Software Configuration Procedure
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Installation Guide
General
• Ensure that all active applications are closed. Also check the configurations of security tools for example firewalls (ZoneAlarm®, NortonSecurity®, WinXP®) so, that WinSocket based communication over Ports with the POET® data server will be allowed.
• Program requirements have to checked before running installation of LON-PlugIns. Please preinstall programs and update all needed programs.
• Ensure the sequence of installations, updates and patches.
Program Version Note Manufacturer
LNS-Version 3.08.05 (required) Echelon
LonMaker 3.10.52 (optional) Echelon
Care 5.01/7.01 (optional) Honeywell
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Installation Guide
System requirements
• Make sure your operating system is supported. If supported also check the minimum required service pack.- Higher numbers of service packs supported, but lower versions are
not.
Operating System Service pack Note .
WIN NT 4.0 SP 6 (not recommended) WIN 98 SE (supported)WIN 2000 SP 4 (supported)WIN XP SP 2 (supported)WIN Server 2003 (supported)
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Installation Guide
Installation process
• Download the Plug-ins here:- http://plugin.ge51.honeywell.de/
• Two installation packages are included. Depending on Microsoft’s Windows Installer® service.
• Honeywell US XIO-PlugIns.exe - (Plug-Ins + Windows Installer® 2.0)
• Honeywell US XIO-PlugIns.msi - (Plug-Ins)
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Installation Guide
Windows Inst® service is installed and version is the same or higher as V 2.0.
• Select the software package with (.msi) extension and double click.
• Immediately the installation process of LON-PlugIns will be started.
• Following the instructions of the slide titled Installation Modes
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Installation Guide
Windows Inst® service is NOT installed or version is lower than V 2.0.
• Select the software package with (.exe) extension and double click.
• The installation process of Windows Installer® service will begin first and the installation process of LON-Plug-Ins will be started afterwards.
• Following the instructions of the slide titled Installation Modes.
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Installation Guide
Installation modes
• During the installation process you have 3 choices of installation modes- Standard
- Complete
- Customize
• Structure of directories, subdirectories and files will be installed - …\LonWorks\PlugIns\Honeywell US\XIO V 1.x\[PlugIns]
- …\LonWorks\PlugIns\Honeywell US\XIO V 1.x \SensorFiles\
- …\LonWorks\Import\Honeywell US\XIO\Version1\[Lon-Applications]
- …\LonWorks\types\User\Honeywell US\[FileSet]
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Installation Guide
Installation modes
• All LON-Plug-Ins will be copied into subdirectory- "...\LonWorks\PlugIns\Honeywell US\XIO V 1.x".
• All LON-applications will be copied into the subdirectory- "...\LonWorks\Import\Honeywell US\XIO\Version1" all LON-
applications
• A set of 4 or 5 files needed by each LON-application with- *.xfb Typ: external interface- *.xfo Typ: external interface- *.xif Typ: external interface- *.nxe Typ: application binary file- *.apb Typ: application binary file (optional)
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Installation Guide
Installation modes
• If you selected the customize mode, you can move the directories, subdirectories and files from its usual place.
• Recommendations: - Do not change the names and the positions of subdirectories.
- Use the subdirectories „\PlugIns" and „\Import" as base directory entries
• To find the program group:- Start -> Programs -> Honeywell US -> XIO V 1.x -> Autoregister.exe
and Readme (#.#.#).rtf
- The "autoregister.exe" program includes the command line parameter [MODE_SILENT_REGISTER] will be started and register all LON-PlugIns.
• After refreshing system registry by Autoregister.exe the installation will be finished
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Installation Guide
Un-install
• Go to Control Panel• Select Add Remove Programs• Select entry „Honeywell XIO V 1.x " and push the „Add/Delete"
button.• The "autoregister.exe" program includes the command line
parameter • [MODE_SILENT_DEREGISTER] will be started and deregister all
LON-PlugIns by an "Exhaustive Mode". All device templates not used in a project will be deleted.
• The Following Subdirectories will not be deleted- " …\LonWorks\Import\Honeywell US\XIO\Version1\ “
- " …\LonWorks\types\User\Honeywell US\" including the resources
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Compact I/O ModulesXIO Family
I/O Comparison and Selection Guide
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I/O Comparison
Compact I/O Digital Inputs Digital Outputs Analog Inputs Analog Outputs Comments
XIO-4DI 4
Compact I/O are stand alone with one type of I/O on each module. You do not need to purchase separate pieces to make a working I/O module.
XIO-4DO 4
XIO-8AI 8
XIO-4AO 4
XIO-10DI 10
XIO-4PT1000 4
XIO-4NTC 4
XIO-10HUB Provides additional free contacts
Smart I/O Digital Inputs Digital Outputs Analog Inputs Analog Outputs Comments
XFC3A06001 4 4 4 2 Smart I/O are stand alone.
Unlike the Compact I/O, the Smart I/O has multiple
types of I/O on each module. XFC3D06001 4 4 4 2
Distributed I/O Digital Inputs Digital Outputs Analog Inputs Analog Outputs Comments
XFL521B 8 Compact I/O are not stand alone. They require multiple
pieces be put together to create a working I/O module. Please refer to the next slide
for what to purchase to create a complete I/O
module.
XFL522B 8
XFL523B 12
XFL524B 6
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XFL Distributed I/O Selection Guide
Select the type of I/O module you wish to use in the first column. Then follow that row to the right, anything that is marked is also needed to create a fully functional I/O module.
XFR522AManual Override Switches
for the XFL522B
XFR524AManual Override Switches
for the XFL522B
XSL513Terminal Block for XFL521B,
XFL522B, XFL523B
XSL514Terminal Block for
XFL524B
XSL511*Lon Network Interface
XFL521BAnalog Input Module
X X*
XFL 522BAnalog Output Module Optional if manual
override is desiredX X*
XFL523BDigital Input Module
X X*
XFL524BDigital Output Module Optional if manual
override is desiredX X*
*If more than one Distributed I/O module is linked together than only one XSL511 is needed for that groupingUp to 8 distributed I/O modules can be linked to one XSL511
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Compact I/O ModulesXIO Family
Pricing
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Pricing
Compact I/O Trade Base Price
XIO-4DI $465
XIO-4DO $465
XIO-8AI $705
XIO-4AO $505
XIO-10DI $505
XIO-4PT1000 $490
XIO-4NTC $490
XIO-10HUB $75
Smart I/O Trade Base Price
XFC3A06001 $723.84
XFC3D06001 $774.33
Distributed I/O Trade Base Price
XFL521B $484.81
XFL522B $484.81
XFL523B $484.81
XFL524B $484.81
XFR522A $192.27
XFR524A $192.27
XSL 511 $85.44
XSL513 $161.75
XSL514 $161.75
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Price Per I/O
Compact I/O I/O Count Trade Base Price Price Per I/O
XIO-4DI 4 $465 $116.25
XIO-4DO 4 $465 $116.25
XIO-8AI 8 $705 $88.13
XIO-4AO 4 $505 $126.25
XIO-10DI 10 $505 $50.50
XIO-4PT1000 4 $490 $122.50
XIO-4NTC 4 $490 $122.50
XIO-10HUB Provides additional Free contacts and is not an I/O module
Smart I/O I/O Count Trade Base Price Price Per I/O
XFC3A06001 14 $723.84 $51.70
XFC3D06001 14 $774.33 $55.31
Distributed I/O I/O Count Trade Base Price**Price includes Subbase and Network Card
Price Per I/O
XFL521B 8 $732.00 $91.50
XFL522B 8 $732.00 $91.50
XFL523B 12 $732.00 $61.00
XFL524B 6 $732.00 $122.00
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www.honeywell.com
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Compact I/O ModulesXIO Family
Operation with WEBs
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Honeywell WEBS
• Currently XIO is only available to be programmed with CARE through LNS Plug-in.
• Workbench Wizard and .lmnl files will be introduced shortly to configure with WEBs more easily
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XIO Compact I/O Family Features
OS Number Applications
XIO-10DI 10 Digital Inputs
XIO-4DI 4 Digital Inputs
XIO-4DO 4 Digital Outputs
XIO-8AI 8 Analog Inputs
XIO-4NTC 4 20KΩ NTC Inputs
XIO-4PT1000 4 Platinum 1000 Inputs
XIO-4AO 4 Analog Outputs
XIO-10HUB Hub expander module
• XIO Compact I/O are distributed I/O for use with Honeywell XL5000 or Honeywell WEBs product lines.- Additional I/O for XL50, XL500 or WEBs
controllers- Easy programming via LNS Plug-in with Care
or WEBs Wizard- Small profile allows for installation in
otherwise hard to reach areas
• The XIO Compact I/O family fills out Honeywell’s already robust distributed I/O offering- XIO Compact I/O
- XFL Distributed I/O
- XFC Smart I/O
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50
System Setup
• The XIO do not have processing power of their own and must be bound to one of the following controllers
XL50 XL500
XL500 SmartWEBs
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WEBs Controller
XIO-4AO XIO-4DI XIO-4DO XIO-4NTC XIO-4PT1000 XIO-8AI
XIO-10DI XIO-10HUB
Lon Bus
WEBs
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