Commercialization of New Proteins: Feedkind Protein Silverman.pdfSpirulina Corn Gluten Meal...

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Commercialization of New Proteins: Feedkind Protein BIO World Congress Montreal July 2017

Transcript of Commercialization of New Proteins: Feedkind Protein Silverman.pdfSpirulina Corn Gluten Meal...

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Commercialization of New Proteins: Feedkind Protein

BIO World Congress MontrealJuly 2017

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Food Security Is the Issue of the Future

By 2050, 9.6B people will demand 75% more protein than currently available

Source: UN World Population Prospects: The 2012 Revision. World agriculture: towards 2030/2050. Food and Agriculture Organization of the United Nations, 2012.

Creating a Sustainable Food Future, World Resources Institute Report 2013-2014: Interim Findings

Our research shows people will spend one-third of any

increase in incomes on a more varied high-protein diet“

”Greg Page – Former Chairman of Cargill

63.9 million tonnes

110.8 million tonnes

2006 Protein Demand 2050 Protein Demand

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• Bacteria (methanotrophs) metabolize methane as their sole source of carbon and energy, producing a nutritious, high-protein biomass

Feedkind Protein is a Premium, non-GMO Ingredient

• Approved for use in the EU, Australia, Ecuador– >10 years of safety data in salmon farming – Safety studies completed in pigs, chickens,

calves, rats, mink, and fox

• Analogous to yeast extract• Supplied dry as powder or pellets; shelf-

life >12 months at ambient temperature

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Calysta Production Process

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Methane

Fermentation

Drying

Product Separation

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Commercialization Under Way: European Fermentation Center Opens in the UK

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• Operational since Feb, 2017

• Over 5 tonnes produced, up to 50-100 per year

• Demonstrated achievement of yield and productivity metrics in first campaign

• Samples currently available for customers and regulatory agencies

• Partnered with Center for Process Innovation (“CPI”) to facilitate quick build – 9 months from start to finish

• Critical fermentation and analytical staff in place

• Received grant for up to ~£3 million from the UK eRGF

• Access to contract staffing provided by CPI and anaerobic digestion facilities for biogas work

European Fermentation Center in Teesside, England.

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Memphis, TN –Corn Sweetener Terminal & Corn Oil Refinery

OVERVIEW

• Original construction in 1974

as corn sweetener operation.

• Corn sweetener production operations idled in 2014

• Corn sweetener terminal and corn oil refinery operations continue

• 24/7/365 Days a year

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Memphis Site View

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Planned Memphis Atlantis Build Layout

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72%70%

67% 66% 66%62%

56%

47% 42%40%

60%

80%

100%

HerringFishmeal

FeedKind AnchovyFishmeal

Soy PC ActivatedBreweryWaste

Spirulina Corn GlutenMeal

Chlorella Soldier FlyLarva

Major Sources of Aquaculture Protein and New Alternatives

Crude Protein Lipid Crude Fiber Ash

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Superior High Protein Ingredient

• High protein, low ash/fiber are major price drivers

• However! Composition is not the whole story

Source: FAO Feed Ingredients and Fertilizers for Farmed Aquatic Animals, 2009.ADM Arcon SPC composition.

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Digestability and nutritional value of Feedkind Protein is higher than super prime fishmeal in this study

Feed Conversion Ratio is the primary driver of profit on the farm; same output of fish for less feed eaten.

Feed Conversion Ratio – Rainbow Trout

* * ** * *

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10 PL shrimp per tank, 5-6 tanks per group, 8 weeks growth, fixed feeding scheduleControl diet: 15% fishmeal compared to 100% replacement by Feedkind protein

Significant increase in survival relative to fishmeal dietNo significant difference in total biomass even completely eliminating fishmeal

Improved performance – Vannamei

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Calysta Feedkind proteincompared to alternatives

Bacterialmeal

Insect meal

Fishmeal Feedkind

Protein Digestability(multiple species)

69% 82% 75%-85% 97%

Shrimp Survival (@100% inclusion)

85% 91% 85-91% 97%

Shrimp Growth (@100% inclusion relative to

fishmeal)

85% 51% 100% 100%+

Source: Tlusty et al., 2017. Peer J.Cummins et al., 2017 Aquaculture

Feedkind represents a premium ingredient that performs better than competitors, including fishmeal!

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Superior performance on multiple metricsAquaculture Growth Product Quality Survival / Disease

Atlantic Salmon + = +

Yellowtail = + ND

Shrimp (Vannamei) + ND +

Livestock Growth Product Quality Survival / Disease

Weaning piglets + ND +

Adult Pigs = + =

Cattle = + =

Chicken - + =

Pets Growth Palatability Health

Cats = = +

Dogs = = +

Human Nutrition(PDCAAS)

Palatability Health

+ + NDComparison to performance of equivalent ingredient in a control diet

Feedkind protein has been tested extensively across a wide range of species and markets.

Performance is generally significantly improved on key price metrics

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Barriers to Entry - SCP

• IP: How to protect a natural strain? GMO strains can be protected, but how to overcome consumer acceptance?

• Production technology: How to scale up feedstocks? Mass transfer, surface area, toxicity, safety? Proprietary reactor vs off-the-shelf?

• Product performance: All SCPs are not equivalent! Target species, product profile, inclusion level, digestability, nutritional value, palatability.

• Regulatory approval: Approvals are not generic. Approval bodies will assess potential pathogenicity (species name). New products require extensive safety testing.

• Commercial scale-up: How to cross the valley of death?

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THANK YOU!

Sustainable source of protein with superior impacts on both health and product quality