Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions...

20
“Meeting the needs of Commercial Ventilation” Commercial Ventilation Solutions FLEXI BLUE Commercial Heat Recovery Systems Heat Recovery NEW FLEXI RANGE 95% Thermal Efficiency up to

Transcript of Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions...

Page 1: Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions FLEXI BLUE ... • Low noise, refer to NR35 and BB93 standards • 10 speed digital

“Meeting the needs of Commercial Ventilation”

Commercial Ventilation SolutionsFLEXI BLUE

Commercial Heat Recovery Systems

Heat R

ecove

ry

NEW FLEXI RANGE

95%

Therm

al Effic

iencyup

to

Page 2: Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions FLEXI BLUE ... • Low noise, refer to NR35 and BB93 standards • 10 speed digital

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• Heat Recovery Ventilation • 95% thermal efficiency • Low energy EC fans• Versatile unit positioning • 10 speed digital control • Internet connection• Off the shelf delivery

The indoor climate is of the utmost importance as most of us spend the greater part of our lives indoors. To ensure comfort and a sense of well-being, the air we breathe must be clean, and also be at the right temperature and humidity level. To most people, this is so self-evident that they do not give it a second thought.

Whatever the situation, Mechanical Ventilation with Heat Recovery (MVHR) solutions from Airflow can play a significant role because they help create a healthier living and working environment, while contributing to the reduction of a building's carbon emissions and energy usage.

Unique to the Duplexvent Flexi Line is the ability to position the unit on the floor or in a ceiling suspended position. Also this universal design allows the unit to be installed as either a left or right hand version.

This provides exceptional flexibility for designers in the specification phase and gives contractors the opportunity to locate the unit in the optimum position. Similarly HVAC distributors benefit from a range of “off the shelf” air handling units which can be quickly adapted to fit on-site. No more bespoke orders with long lead times!

FLEXI

1 Base Unit (FLEXI DV1100 / 1600 / 2600 / 3600)

16 Installation Configurations

+ 5 Upgrade Packs

2

Features

Floor Standing

Ceiling Suspended

Heat R

ecove

ry

NEW FLEXI RANGE

95%

Therm

al Effic

iencyup

to

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FLEXI

Our ventilation solutions are perfect for the following types of applications

3

Nursery

Large Residential Properties

Fitness Centres

Industrial Plants Public Areas

Retail

Restaurants

Offices

Typical Applications

Page 4: Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions FLEXI BLUE ... • Low noise, refer to NR35 and BB93 standards • 10 speed digital

1. PassivHaus Pack • Electric preheater to warm the incoming air

2. Constant Pressure Pack • Differential pressure and flow measurement for energy optimisation 3. Comfort Pack 1 • Hot-water heater including hydraulic set for temperature specific applications 4. Comfort Pack 2 • Choice of cold water or direct expansion (DX) cooler including hydraulic set for extra cooling 5. Hygiene Pack • Inclined tube manometers to maintain the certified hygiene standard VDI 6022

F5/F7 High Grade Filters provide ultra hygienic indoor climate and protect heat exchangers from getting dirty

Interchangeable Spigot Connections* simplify on-site installation

100% Summer Bypass Facility provides a flow of cool, fresh and filtered air into the property

Digital Control Box with internet and BMS connections

Smooth Internal Casing with 30mm insulation avoids thermal bridging, absorbs noise and meets sanitary standards

+ 5 Upgrade Packs

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FLEXI

4

Key Components

Page 5: Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions FLEXI BLUE ... • Low noise, refer to NR35 and BB93 standards • 10 speed digital

* DV1600 only

Cross-Counter Flow Heat Exchangers up to 95% thermal efficiency reduce heating bills significantly and guarantee a quick return on investment

Temperature Sensors for fully automatic operation of the summer bypass, frost protection and heater/cooler facilities

Safety Switch to shut off the power in case of emergency

Lockable Big Access Doors simplify and accelerate themaintenance process

Condensate Drain for ceiling - suspended installations

Low energy, maintenance free EC Fan Technology ensures long term savings on operating costs

Pressure Sensors for filter monitoring

Condensate Drain for floor standing installations

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FLEXI

5

Page 6: Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions FLEXI BLUE ... • Low noise, refer to NR35 and BB93 standards • 10 speed digital

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FLEXI DV1100

• Extracts up to 1100 m³/h (0.31 m³/s) @ 200 Pa• Excellent heat recovery efficiency, up to 95%• Versatile unit positioning with floor and ceiling suspended mounting options• Low SFP with energy saving EC fans• Low noise, refer to NR35 and BB93 standards• 10 speed digital control with Internet and BMS• Compliant to BREEAM, PassivHaus and

ErP 2013/2015 regulations

* The above figures are example performance measurements. Please use the Duplexvent Selection Software to calculate measurements at other performance levels.

6

Performance

Exte

rnal

Sta

tic P

ress

ure

(Pa)

Performance Curve: Sound Parameters:Sound Power Level Lw (dB)

dB(A) 63 125 250 500 1 k 2 k 4 k 8 kOutdoor Air e1 47 68 57 47 42 35 28 <25 <25Supply Air e2 66 80 74 69 62 60 55 49 47Extract Air i1 45 67 55 46 40 33 26 <25 <25Exhaust Air i2Breakout Noise

65 80 72 68 60 58 53 47 4451 70 55 57 44 40 33 27 25

Sound Pressure Level Ld (dB)To the surroundings 21 49 35 37 <25 <25 <25 <25 <25

Sound pressure level is measured at 3 m distance.e, emax-Supply air (230 V), i, imax-Extract air (230 V)

Air Volume (m³/h)

Note: The figures above have been measured at 500 m³/h and 150 Pa.

0 200 400 600 800 1000 12000

200

400

600

800

1000

1200

ei

e,emax

i,imax

Ventilation:

m³/h (m³/s) Air Volume* 500 (0.14) 500 (0.14)External Static Pressure* Pa 150 150Nominal Voltage V 230 230Voltage (at operation point) V 230 230Nominal Power (at operation point)* W 93 87Max. Connection Power 385 385Max. Current A

W2.5 2.5F7 F5

Fan Type EC EC

Motors: e, i - Me.107 (230 V)

Nom

inal

Pow

er (W

)

Filters

Supply Air Extract Air 1100 (0.31) 1100 (0.31)Maximum Air Volume m³/h (m³/s)

Air Volume (m³/h)

0 200 400 600 800 1000 12000

100

200

300

400ei

Heat Recovery:

500 (0.14) 500 (0.14)Temperature at Inlet* °CAir Volume* m³/h (m³/s)

-10 22Temperature at Outlet* °C 17 2Humidity at Inlet* % r h 90 40Humidity at Outlet* % r h 12 100Thermal Efficiency in Winter (Summer) % 84 (80)Performance in Winter (Summer) kW 4.6 (-0.6)Condensation l/h 1.5

Counter Flow, Plastic

Ther

mal

Effi

cenc

y (%

)

---- Winter --- Summer

Type of Heat Exchanger

Air Volume (m³/h)

Supply Air Extract Air 1100 (0.31) 1100 (0.31)Maximum Air Volume m³/h (m³/s)

0 200 400 600 800 1000 120040

50

60

70

80

90

100

Features

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FLEXI DV1100

Supplydescription t [°C] rh [%]

e1 outdoor air -10.0 90eR heat recovery 16.7 12

Exhaustdescription t [°C] rh [%]

i1 extract air 22.0 40i2 heat recovery 1.5 100

e1 - outdoor air (ODA) i1 - extract air (ETA)e2 - supply air (SUP) i2 - exhaust air (EHA)

Winter Operation*:

Note: AHU functions diagram. Inlet and outlet location may differ from actual position and port configuration.

-5

0

5

10

15

20

25

30

3540

4550

h [kJ/kg]

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15x [g/kg of dry air]

-15

-10

-5

0

5

10

15

20

25

30

t [°

C]

100 %90 %80 %

70 %

60 %

50 %40 %30 %20 %10 %

e1

heat recovery4,6 kW

eR=e2

i1

heat recovery-4,6 kW

i2

230 V0,09 kW

S3.B84 %

4,6 kW

�ltration F7�ltration F5

230 V0,09 kW

B

Me.107.EC1

Fe.K7Fi.K5

Mi.107.EC1

-10 °C90 %-10 °C

90 %

17 °C12 %

500 m3/h150 Pa

17 °C12 %

500 m3/h150 Pa

22 °C40 %

22 °C40 %

2 °C100 % 2 °C

97 %

outdoorair

e1

supplyair

e2

exhaustair

extractair

i1

i2

Supplydescription t [°C] rh [%]

e1 outdoor air 22.0 35eR heat recovery 25.2 29

Exhaustdescription t [°C] rh [%]

i1 extract air 26.0 50i2 heat recovery 22.8 61

e1 - outdoor air (ODA) i1 - extract air (ETA)e2 - supply air (SUP) i2 - exhaust air (EHA)

Summer Operation*:

Note: AHU functions diagram. Inlet and outlet location may differ from actual position and port configuration.

-5

0

5

10

15

20

25

30

3540

4550

h [kJ/kg]

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15x [g/kg of dry air]

-15

-10

-5

0

5

10

15

20

25

30

t [°

C]

100 %90 %80 %

70 %

60 %

50 %40 %30 %20 %10 %

e1heat recovery

0,6 kW

eR=e2 i1 heat recovery-0,6 kWi2

230 V0,09 kW

S3.B80 %

-0,6 kW

�ltration F7�ltration F5

230 V0,09 kW

B

Me.107.EC1

Fe.K7Fi.K5

Mi.107.EC1

22 °C35 %22 °C

35 %

25 °C29 %

500 m3/h150 Pa

26 °C28 %

500 m3/h150 Pa

26 °C50 %

26 °C50 %

23 °C61 % 23 °C

59 %

outdoorair

e1

supplyair

e2

exhaustair

extractair

i1

i2

670 370 x 275

K

i1

e2

e1

i2

R250

80

225

R250

80

359

R250

80

225

R250

80

246

670 370 x 275

140

150

1100

KK

R250

159

359

R250

175

225

140

150

R250

175

225

R250

159

246

140

150

Dimensions: Connections Type Diameter Accessoriese1 Outdoor Air ø 250 mm

ø 250 mmø 250 mmø 250 mm

Shut off Damper, Flexible Connector

e2 Supply Air Flexible Connectori1 Extract Air Flexible Connectori2 Exhaust Air Flexible ConnectorK Condensate

OutletCondensate Trap

Front View LeftRight

Top View

ø 21 mm

Weight = 157kg

* The above figures are example performance measurements. Please use the Duplexvent Selection Software to calculate measurements at other performance levels.

7

PassivHausCertificationis pendingfor this unit

Sound Insulation - Casing noise reduction:

Casing StrengthEN 1886, mm/m

10

4

0 1

D3

D2

D1

Energy EfficiencyEurovent

A

B

C

D

E

F

Hz dB125 38.3250 35.1500 39.11000 38.02000 36.14000 43.28000 46.0

Page 8: Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions FLEXI BLUE ... • Low noise, refer to NR35 and BB93 standards • 10 speed digital

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• Extracts up to 1600 m³/h (0.44 m³/s) @ 200 Pa• Excellent heat recovery efficiency, up to 95%• Versatile unit positioning with floor and ceiling suspended mounting options• Low SFP with energy saving EC fans• Low noise, refer to NR35 and BB93 standards• 10 speed digital control with Internet and BMS • Unique interchangeable spigot connections• Compliant to BREEAM, PassivHaus and

ErP 2013/2015 regulations

0500 1000 1500 20000

200

400

600

800

1000

1200

Exte

rnal

Sta

tic P

ress

ure

(Pa)

Performance Curve: Sound Parameters:Sound Power Level Lw (dB)

dB(A) 63 125 250 500 1 k 2 k 4 k 8 kOutdoor Air e1 46 61 54 49 42 38 31 <25 <25Supply Air e2 68 74 75 70 66 62 58 51 45Extract Air i1 45 61 54 48 42 37 31 <25 <25Exhaust Air i2Breakout Noise

68 74 75 70 65 61 58 50 4455 59 61 59 51 50 44 32 <25

Sound Pressure Level Ld (dB)To the surroundings

Note: The figures above have been measured at 800 m³/h and 150 Pa.

35 38 41 39 30 29 <25 <25 <25

e, emax

i, imaxi, imax

Sound pressure level is measured at 3 m distance.e, emax-Supply air (230 V), i, imax-Extract air (230 V)

Air Volume (m³/h)

FLEXI DV1600

Ventilation:Supply Air Extract Air

Air Volume* 800 (0.22)

1600 (0.44) 1600 (0.44)

800 (0.22)External Static Pressure* Pa

m³/h (m³/s)150 150

Nominal Voltage V 230 230Voltage (at operation point) V

WW

230 230Nominal Power (at operation point)* 114 105Max. Connection Power 505 505Max. Current A 2.9 2.9

F7 F5Fan Type EC EC

Motors: e, i - Me.101 (230 V)

0500 1000 1500 20000

100

200

300

400

500

Nom

inal

Pow

er (W

) e, i

Filters

Air Volume (m³/h)

Maximum Air Volume m³/h (m³/s)

Heat Recovery:

800 (0.22) 800 (0.22)Temperature at Inlet* °CAir Volume* m³/h (m³/s)

-10 22Temperature at Outlet* °C 18 1Humidity at Inlet* 90 40Humidity at Outlet* % r h 11 100Thermal Efficiency in Winter (Summer) % 87 (84)Performance in Winter (Summer) kW 7.7 (-0.9)Condensation l/h 2.5

Counter Flow, Plastic

40500 1000 1500 20000

50607080

10090

Ther

mal

E�

cenc

y (%

)

---- Winter --- Summer

Type of Heat Exchanger

Air Volume (m³/h)

Supply Air Extract Air 1600 (0.44) 1600 (0.44)Maximum Air Volume m³/h (m³/s)

% r h

* The above figures are example performance measurements. Please use the Duplexvent Selection Software to calculate measurements at other performance levels.

8

Features

Performance

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230 V0.11 kW

S4.A.H87 %

7.7 kW

filtration F7filtration F5

230 V0.10 kW

B

Me.101.EC1

Fe.K7Fi.K5

Mi.101.EC1

-10 °C90 %-10 °C

90 %

18 °C11 %

800 m³/h150 Pa

18 °C11 %

800 m³/h150 Pa

22 °C40 %

22 °C40 %

1 °C100 % 1 °C

98 %

outdoorair

e1

supplyair

e2

exhaustair

extract air

i1

i2

-5

0

5

10

15

2025

3035

4045

50

h [kJ/kg]

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15x [g/kg of dry air]

-15

-10

-5

0

5

10

15

20

25

30

t [°C

]

100 % 90 % 80 % 70 % 60 %

50 %40 %30 %20 %10 %

e1

heat recovery7.7 kW

eR=e2

i1

heat recovery-7.7 kW

i2

Supplydescription t [°C] rh [%]

e1 outdoor air -10.0 90eR heat recovery 17.8 11

Exhaustdescription t [°C] rh [%]

i1 extract air 22.0 40i2 heat recovery 0.9 100

e1 - outdoor air (ODA) i1 - extract air (ETA)e2 - supply air (SUP) i2 - exhaust air (EHA)

Winter Operation*:

Note: AHU functions diagram. Inlet and outlet location may differ from actual position and port configuration.

FLEXI DV1600

e1 - outdoor air (ODA) i1 - extract air (ETA)

Summer Operation*:

230 V0.11 kW

S4.A.H84 %

-0.9 kW

filtration F7filtration F5

230 V0.10 kW

B

Me.101.EC1

Fe.K7Fi.K5

Mi.101.EC1

22 °C35 %22 °C

35 %

25 °C29 %

800 m³/h150 Pa

26 °C28 %

800 m³/h150 Pa

26 °C50 %

26 °C50 %

23 °C61 % 23 °C

60 %

outdoorair

e1

supplyair

e2

exhaustair

extractair

i1

i2

-5

0

5

10

15

2025

3035

4045

50

h [kJ/kg]

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15x [g/kg of dry air]

-15

-10

-5

0

5

10

15

20

25

30

t [°C

]

100 %90 %80 %70 %60 %

50 %40 %30 %20 %10 %

e1heat recovery

0.9 kW

eR=e2 i1 heat recovery-0.9 kWi2

Supplydescription t [°C] rh [%]

e1 outdoor air 22.0 35eR heat recovery 25.3 29

Exhaustdescription t [°C] rh [%]

i1 extract air 26.0 50i2 heat recovery 22.7 61Note: AHU functions diagram. Inlet and outlet location may differ from actual position and port configuration.

e2 - supply air (SUP) i2 - exhaust air (EHA)

Dimensions:

Rechts Front View

Top View

LeftRight

K

i1

e2

e1

i2

R315

80

240

R315

80

418

R315

80

240

R315

80

283

830 370 x 275

140

150

2020

1270

KK

R315

210

418

R315

210

240

140

150

490

R315

210

240

R315

210

283

140

150

490

830 370 x 275

Weight = 187kg

Connections Type Diameter Accessoriese1 Outdoor Air ø 315 mm Shut off Damper,

Flexible Connectore2 Supply Air ø 315 mm Flexible Connectori1 Extract Air ø 315 mm Flexible Connectori2 Exhaust Air ø 315 mm Flexible ConnectorK Condensate Outlet ø 21 mm Condensate Trap

* The above figures are example performance measurements. Please use the Duplexvent Selection Software to calculate measurements at other performance levels.

9

Casing StrengthEN 1886, mm/m

10

4

0 1

D3

D2

D1

Energy EfficiencyEurovent

A

B

C

D

E

F

Hz dB125 38,3250 35,1500 39,11000 38,02000 36,14000 43,28000 45,0

Sound Insulation - Casing noise reduction:

Page 10: Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions FLEXI BLUE ... • Low noise, refer to NR35 and BB93 standards • 10 speed digital

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FLEXI DV2600

e,emax

i,imax

0500 1000 1500 2000 2500 3000 35000

200

400

600

800

1000

Exte

rnal

Sta

tic P

ress

ure

(Pa)

Performance Curve: Sound Parameters:Sound Power Level Lw (dB)

dB(A) 63 125 250 500 1 k 2 k 4 k 8 kOutdoor Air e1 45 60 58 46 36 33 29 <25 <25Supply Air e2 68 81 77 72 61 60 56 51 48Extract Air i1 44 59 58 45 35 32 28 <25 <25Exhaust Air i2Breakout Noise

67 81 77 71 60 59 55 50 4764 66 73 70 55 52 48 41 33

Sound Pressure Level Ld (dB)To the surroundings 43 45 53 49 34 32 28 <25 <25

Sound pressure level is measured at 3 m distance.

e, emax

i, imax

e, emax-Supply air (230 V), i, imax-Extract air (230 V)

Air Volume (m³/h)

Note: The figures above have been measured at 1400 m³/h and 200 Pa.

• Extracts up to 2600 m³/h (0.72 m³/s) @ 200 Pa• Excellent heat recovery efficiency, up to 95%• Versatile unit positioning with floor and ceiling suspended mounting options• Low SFP with energy saving EC fans• Low noise, refer to NR35 and BB93 standards• 10 speed digital control with Internet and BMS• Compliant to BREEAM, PassivHaus and

ErP 2013/2015 regulations

* The above figures are example performance measurements. Please use the Duplexvent Selection Software to calculate measurements at other performance levels.

10

Features

Performance

Ventilation:

m³/h (m³/s) Air Volume* 1400 (0.39) 1400 (0.39)External Static Pressure* Pa 200 200Nominal Voltage V 230 230Voltage (at operation point) V 230 230Nominal Power (at operation point)* W 305 271Max. Connection Power 870 870Max. Current A

W4.5 4.5F7 F5

Fan Type EC EC

Motors: e, i - Me.102 (230 V)

0500 1000 1500 2000 2500 3000 35000

200

400

600

800

1000

Nom

inal

Pow

er (W

)

e, i

Filters

Supply Air Extract Air 2600 (0.72 ) 2600 (0.72)Maximum Air Volume m³/h (m³/s)

Air Volume (m³/h)

Heat Recovery:

1400 (0.39) 1400 (0.39)Temperature at Inlet* °CAir Volume* m³/h (m³/s)

-10 22Temperature at Outlet* °C 17 1Humidity at Inlet* % rh 90 40Humidity at Outlet* % rh 12 100Thermal Efficiency in Winter (Summer) % 84 (81)Performance in Winter (Summer) kW 13.1 (-1.6)Condensation l/h 4.2

Counter Flow, Plastic

40500 1000 1500 2000 2500 3000 35000

50607080

10090

Ther

mal

Effi

cenc

y (%

)

---- Winter --- Summer

Type of Heat Exchanger

Air Volume (m³/h)

Supply Air Extract Air 2600 (0.72) 2600 (0.72)Maximum Air Volume m³/h (m³/s)

Page 11: Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions FLEXI BLUE ... • Low noise, refer to NR35 and BB93 standards • 10 speed digital

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FLEXI DV2600

* The above figures are example performance measurements. Please use the Duplexvent Selection Software to calculate measurements at other performance levels.

11

e1 - outdoor air (ODA) i1 - extract air (ETA)e2 - supply air (SUP) i2 - exhaust air (EHA)

Summer Operation*:

230 V0.31 kW

S4.A.H81 %

-1.6 kW

filtration F7filtration F5

230 V0.27 kW

B

Me.102.EC1

Fe.K7Fi.K5

Mi.102.EC1

22 °C35 %22 °C

35 %

25 °C29 %

1400 m³/h200 Pa

26 °C28 %

1400 m³/h200 Pa

26 °C50 %

26 °C50 %

23 °C61 % 23 °C

59 %

outdoorair

e1

supplyair

e2

exhaustair

extractair

i1

i2

-5

0

5

10

15

2025

3035

4045

50

h [kJ/kg]

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15x [g/kg of dry air]

-15

-10

-5

0

5

10

15

20

25

30

t [°C

]

100 %90 %

80 %70 %60 %

50 %40 %30 %20 %10 %

e1heat recovery

1.6 kW

eR=e2 i1 heat recovery-1.6 kWi2

Supplydescription t [°C] rh [%]

e1 outdoor air 22.0 35eR heat recovery 25.2 29

Exhaustdescription t [°C] rh [%]

i1 extract air 26.0 50i2 heat recovery 22.8 61Note: AHU functions diagram. Inlet and outlet location may differ from actual position and port configuration.

Dimensions:

Rechts Front View

Top View

LeftRight 890 370 x 275

Weight = 226kg

Connections Type Diameter Accessoriese1 Outdoor Air 500 x 250 mm Shut off Damper,

Flexible Connectore2 Supply Air 500 x 250 mm Flexible Connectori1 Extract Air 500 x 250 mm Flexible Connectori2 Exhaust Air 500 x 250 mm Flexible ConnectorK Condensate

Outletø 21 mm Condensate Trap

K

i1

e2

e1

i2

500x

250

100

500x

250

160

500x

250

100

500x

250

160

890 370 x 275

140

150

2150

1570

KK

250

500

90

160

250

500

90

100

140

150

570

250

500

90

100

250

500

90

160

140

150

570

Sound Insulation - Casing noise reduction:

Casing StrengthEN 1886, mm/m

10

4

0 1

D3

D2

D1

Energy EfficiencyEurovent

A

B

C

D

E

F

Hz dB125 38.3250 35.1500 39.11000 38.02000 36.14000 43.28000 46.0

230 V0.31 kW

S4.A.H84 %

13.1 kW

filtration F7filtration F5

230 V0.27 kW

B

Me.102.EC1

Fe.K7Fi.K5

Mi.102.EC1

-10 °C90 %-10 °C

90 %

17 °C12 %

1400m³/h200 Pa

17 °C12 %

1400 m³/h200 Pa

22 °C40 %

22 °C40 %

1 °C100 % 2 °C

97 %

outdoorair

e1

supplyair

e2

exhaustair

extractair

i1

i2

-5

0

5

10

15

2025

3035

4045

50

h [kJ/kg]

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15x [g/kg of dry air]

-15

-10

-5

0

5

10

15

20

25

30

t [°C

]

100 % 90 % 80 % 70 % 60 %

50 %40 %30 %20 %10 %

e1

heat recovery13.1 kW

eR=e2

i1

heat recovery-13.1 kW

i2

Supplydescription t [°C] rh [%]

e1 outdoor air -10.0 90eR heat recovery 17.0 12

Exhaustdescription t [°C] rh [%]

i1 extract air 22.0 40i2 heat recovery 1.4 100

e1 - outdoor air (ODA) i1 - extract air (ETA)e2 - supply air (SUP) i2 - exhaust air (EHA)

Winter Operation*:

Note: AHU functions diagram. Inlet and outlet location may differ from actual position and port configuration.

Page 12: Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions FLEXI BLUE ... • Low noise, refer to NR35 and BB93 standards • 10 speed digital

0500 1000 1500 2000 2500 3000 3500 40000

200

400

600

800

1000

1200

Exte

rnal

Sta

tic P

ress

ure

(Pa)

Performance Curve: Sound Parameters:Sound Power Level Lw (dB)

dB(A) 63 125 250 500 1 k 2 k 4 k 8 kOutdoor Air e1 50 67 65 46 39 35 28 <25 <25Supply Air e2 70 71 83 72 62 61 54 48 53Extract Air i1 50 66 65 45 38 34 28 <25 <25Exhaust Air i2Breakout Noise

69 69 82 71 61 59 53 47 5254 56 67 56 49 44 35 <25 <25

Sound Pressure Level Ld (dB)To the surroundings 33 36 46 36 28 <25 <25 <25 <25

Sound pressure level is measured at 3 m distance.

i, imax

e, emax-Supply air (400 V), i, imax-Extract air (400 V)

e, i

e, emax

Air Volume (m³/h)

Note: The figures above have been measured at 2000 m³/h and 250 Pa.

Ventilation:

2000 (0.56) 2000 (0.56)External Static Pressure* 250 250Nominal Voltage V

Pa400 400

Voltage (at operation point) VWW

400 400Nominal Power (at operation point)* 446 397Max. Connection Power 1480 1480Max. Current A 2.4 2.4

F7 F5Fan Type EC EC

Motors: e, i - Me.103 (400V)

0500 1000 1500 2000 2500 3000 3500 40000

250

500

750

1000

1250

1500

Nom

inal

Pow

er (W

)

e, i

Filters Air Volume (m³/h)

Supply Air Extract Air 3600 (1.00) 3600 (1.00)Maximum Air Volume m³/h (m³/s)

Air Volume* m³/h (m³/s)

Heat Recovery:

2000 (0.56) 2000 (0.56)Temperature at Inlet* °C -10 22Temperature at Outlet* °C 18 1Humidity at Inlet* % r h 90 40Humidity at Outlet* % r h 11 100Thermal Efficiency in Winter (Summer) % 88 (84)Performance in Winter (Summer) kW 19.4 (-2.3)Condensation l/h 6.5

Counter Flow, Plastic

40500 1000 1500 2000 2500 3000 3500 40000

50607080

10090

Ther

mal

Effi

cenc

y (%

)

---- Winter --- Summer

Type of Heat Exchanger

Air Volume (m³/h)

Supply Air Extract Air 3600 (1.00) 3600 (1.00)Maximum Air Volume m³/h (m³/s)

Air Volume* m³/h (m³/s)

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FLEXI DV3600

• Extracts up to 3600 m³/h (1.00 m³/s) @ 200 Pa• Excellent heat recovery efficiency, up to 95%• Versatile unit positioning with floor and ceiling suspended mounting options• Low SFP with energy saving EC fans• Low noise, refer to NR35 and BB93 standards• 10 speed digital control with Internet and BMS • Compliant to BREEAM, PassivHaus and

ErP 2013/2015 regulations

* The above figures are example performance measurements. Please use the Duplexvent Selection Software to calculate measurements at other performance levels.

12

Features

Performance

Page 13: Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions FLEXI BLUE ... • Low noise, refer to NR35 and BB93 standards • 10 speed digital

400 V0.45 kW

S4.A.H88 %

19.4 kW

filtration F7filtration F5

400 V0.40 kW

B

Me.103.EC3

Fe.K7Fi.K5

Mi.103.EC3

-10 °C90 %-10 °C

90 %

18 °C11 %

2000 m³/h250 Pa

19 °C11 %

2000 m³/h250 Pa

22 °C40 %

22 °C40 %

1 °C100 % 1 °C

97 %

outdoorair

e1

supplyair

e2

exhaustair

extractair

i1

i2

-5

0

5

10

15

2025

3035

4045

50

h [kJ/kg]

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15x [g/kg of dry air]

-15

-10

-5

0

5

10

15

20

25

30

t [°C

]

100 % 90 % 80 % 70 % 60 %

50 %40 %30 %20 %10 %

e1

heat recovery19.4 kW

eR=e2

i1

heat recovery-19.4 kW

i2

Supplydescription t [°C] rh [%]

e1 outdoor air -10.0 90eR heat recovery 18.1 11

Exhaustdescription t [°C] rh [%]

i1 extract air 22.0 40i2 heat recovery 0.8 100

e1 - outdoor air (ODA) i1 - extract air (ETA)e2 - supply air (SUP) i2 - exhaust air (EHA)

Winter Operation*:

Note: AHU functions diagram. Inlet and outlet location may differ from actual position and port configuration.

e1 - outdoor air (ODA) i1 - extract air (ETA)e2 - supply air (SUP) i2 - exhaust air (EHA)

Summer Operation*:

400 V0.45 kW

S4.A.H84 %

-2.3 kW

filtration F7filtration F5

400 V0.40 kW

B

Me.103.EC3

Fe.K7Fi.K5

Mi.103.EC3

22 °C35 %22 °C

35 %

25 °C29 %

2000 m³/h250 Pa

26 °C28 %

2000 m³/h250 Pa

26 °C50 %

26 °C50 %

23 °C61 % 23 °C

60 %

outdoorair

e1

supplyair

e2

exhaustair

extractair

i1

i2

-5

0

5

10

15

2025

3035

4045

50

h [kJ/kg]

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15x [g/kg of dry air]

-15

-10

-5

0

5

10

15

20

25

30

t [°C

]

100 %90 %80 %70 %60 %

50 %40 %30 %20 %10 %

e1heat recovery

2.3 kW

eR=e2 i1 heat recovery-2.3 kWi2

Supplydescription t [°C] rh [%]

e1 outdoor air 22.0 35eR heat recovery 25.3 29

Exhaustdescription t [°C] rh [%]

i1 extract air 26.0 50i2 heat recovery 22.6 61Note: AHU functions diagram. Inlet and outlet location may differ from actual position and port configuration.

Dimensions:

Rechts Front View

Top View

LeftRight 1040 370 x 275

Weight = 320kg

Connections Type Diameter Accessoriese1 Outdoor Air 600 x 300 mm Shut off Damper,

Flexible Connectore2 Supply Air 600 x 300 mm Flexible Connectori1 Extract Air 600 x 300 mm Flexible Connectori2 Exhaust Air 600 x 300 mm Flexible ConnectorK Condensate

Outletø 21 mm Condensate Trap

K

i1

e2

e1

i2

600x

300

75

600x

300

145

600x

300

75

600x

300

145

1040 370 x 275

140

150

2450

1660

KK

300

600

163

145

300

600

163

7514

0

150

780

300

600

163

75

300

600

163

145

140

150

780

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FLEXI DV3600

* The above figures are example performance measurements. Please use the Duplexvent Selection Software to calculate measurements at other performance levels.

13

PassivHausCertificationis pendingfor this unit

Sound Insulation - Casing noise reduction:

Casing StrengthEN 1886, mm/m

10

4

0 1

D3

D2

D1

Energy EfficiencyEurovent

A

B

C

D

E

F

Hz dB125 38.3250 35.1500 39.11000 38.02000 36.14000 43.28000 46.0

Page 14: Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions FLEXI BLUE ... • Low noise, refer to NR35 and BB93 standards • 10 speed digital

3600 m3/h(1.00 m3/s)

5600 m3/h(1.56 m3/s)

15000 m3/h(4.17 m3/s)

BLUE LINE (Crossflow)

BLUE LINE (Counterflow)

FLEXI LINE

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As a ventilation specialist we aim to provide ventilation solutions for commercial applications thanks to our broad range of Commercial Heat Recovery units reaching 15000 m3/h air volume with the availability of indoor and outdoor versions. To accomplish this goal, our PassivHaus approved, ex-stock Flexi Line units provide the highest thermal efficiency with Motion-Blue internet connectivity whilst our modular Blue Line units match your specification in terms of installation flexibility, performance and quality by meeting the high air volume requirements for commercial and large industrial spaces.

COMMERCIAL HEAT RECOVERY

14

Blue Line Unit Configurations

Range Overview up to 15000 m3/h (4.17 m3/s)

Horizontal(Maintenance access from the side)

Floor standing(Maintenance access from the top)

Ceiling suspended(Maintenance access from the bottom)

Upright(Maintenance access from the side)

Vertical(Maintenance access from the side)

Page 15: Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions FLEXI BLUE ... • Low noise, refer to NR35 and BB93 standards • 10 speed digital

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Duplexvent Blue Line Commercial Heat Recovery Units allow you to match your exact requirement as each unit is built according to your detailed project specification.

Available in 82 different installation positions with a choice of cross or counter flow heat exchangers and indoor/outdoor versions, the Duplexvent Blue Line provides a perfect solution for your ventilation projects.

• Up to 5600 m3/h (1.56 m3/s) in 8 different sizes• Low profile (from 365mm deep)• 90% thermal efficiency (counter-flow heat exchanger)• Low energy EC fans• 50mm casing insulation• Low noise levels refer to BB93 standards• Choice of manual or digital controls with BMS connection

• Mixing chamber for indoor temperature/humidity control• Built-in heating and cooling options • Outdoor versions available• ErP 2013/2015, EPDB and BREEAM compliant

• Meets Building Regulations Part L2A and L2B

• Up to 15000 m3/h (4.17 m3/s)• Compact units in 8 different sizes• 70% thermal efficiency (cross-flow heat exchanger)• Low energy EC fans• 50mm casing insulation• Low noise levels refer to BB93 standards• Choice of manual or digital controls with BMS connection

• Mixing chamber for indoor temperature/humidity control• Built-in heating and cooling options • Outdoor versions available• ErP 2013/2015, EPDB and BREEAM compliant

• Meets Building Regulations Part L2A and L2B

BLUE

15

Features (counter-flow)

Features (cross-flow)

Page 16: Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions FLEXI BLUE ... • Low noise, refer to NR35 and BB93 standards • 10 speed digital

The housing is manufactured from painted sheet metal incorporating up to 50mm thick polyurethane insulation (in accordance with EN1886) which improves the soundproof-ing of the unit and avoids thermal bridging. This also helps increase the unit's efficiency and hygienic standards (VDI 6022 certified).

Duplexvent units are equipped with ultra efficient, easily removable counterflow heat exchangers which transfer warmth from the outgoing waste airstream into the incoming fresh air and provide up to 95% thermal efficiency. At no time does the stale air mix with the fresh supply air unlike in rotary heat exchanger systems.

Low energy, maintenance-free EC fan technology ensures long life and lowest possible energy usage hence it reduces the energy consumption and the carbon footprint of the building.

To ensure a healthy indoor atmosphere at all times, Duplexvent units incorporate high grade F7/F5 supply and exhaust air filters which also protect the heat exchanger against harmful particles hence increasing the interval between planned maintenance. The filter status is monitored by built-in pressure sensors in order to maintain ultra hygienic standards at all times.

The units also have a 100% summer bypass facility which is controlled automatically by temperature sensors to isolate the heat recovery function during the summer season. This helps to effectively cool the inside air without having to use expensive and energy hungry air conditioning systems.

The unique interchangeable spigot design allows the spigot connections to be changed on site (DV1600). Alternatively the positions of all spigot connections can be arbitrarily determined on Blue Line units. This will give installers the flexibility to connect the ducting to the unit from different directions which will reduce the number of duct connections and save on installation time.

HIGH QUALITY HOUSING UNIT

HIGHLY EFFICIENT HEAT EXCHANGERS

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Premium Quality Components

16

ENERGY SAVING EC FAN TECHNOLOGY

INTERCHANGEABLE SPIGOTS

AUTOMATIC SUMMER BYPASS

HIGH GRADE FILTERS

Page 17: Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions FLEXI BLUE ... • Low noise, refer to NR35 and BB93 standards • 10 speed digital

• Advanced control with digital display• 10 speed EC fan control

• Automatic bypass damper control for heat and cool recovery• Daily/Weekly programme setting

• Filter monitoring and alert via pressure sensors• BMS connection (Modbus, Konnex, BACnet) • Internet connection with user and service interfaces • Frost protection facility (preheater assisted)• Outputs for electric/water heater and DX/water cooler

• Zonal ventilation control (winter/summer) • Constant flow/pressure control

• Temperature control (extract or supply air) via 5 temperature sensors• Demand ventilation via CO2, humidity and air quality sensors

Duplexvent Commercial Heat Recovery units are delivered with a choice of manual or digital controls providing complete functionality of the units and their accessories.

Duplexvent units incorporate an Internet server that uses Modbus TCP/IP protocol to provide a connection between the ventilation unit and the internet via a standard plug & play ethernet cable.

This allows you to monitor and control the unit from a laptop via the internet or a local area network. The unit can also be monitored remotely by technical service which saves time and cost on service processes.

User Control / Service Monitoring

Building Management System (BMS)Demand Control via

CO2, rh%, Air Quality Sensors

User Control

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Motion-Blue Control System

Internet Connection

Advanced Functionality and Control

17

1st Floor

Page 18: Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions FLEXI BLUE ... • Low noise, refer to NR35 and BB93 standards • 10 speed digital

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Accessories

Typical Installations

Premium Quality Components

FLEXI DV2600

FLEXI DV3600

BLUE DV1500

BLUE DV4000N

BLUE DV15000

BLUE DV5600N

BLUE DV10000NBLUE DV6000N

BLUE DV3000N

To be fitted on the unit’s inlet port. They are supplied with a conventional servo drive having an emergency shut-off function

To be installed directly on the unit’s supply air spigots to heat the incoming air. For systems up to 110 °C and 1 MPa

To be installed directly on the unit’s supply air spigots to cool the incoming air. For systems up to 1 MPa

To be installed in either circular or rectangular ducts to temper up the temperature of the incoming air.

The same heater can be used either as preheater or post heater

To be used for precise volume and pressure control

To be used for the optimised control of the water heater and water cooler facilities

High grade G4, F5 and F7 to maintain the indoor air quality and protect the heat exchanger at all times

To be fitted on circular or rectangular spigots to ease the installation and avoid any duct vibration noises

18

Shut-off Dampers Flexible Connectors

Spare Filters

Control Manifolds Electric Heaters

Constant Flow Kits

Water / DX Coolers

Water Heaters

Page 19: Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions FLEXI BLUE ... • Low noise, refer to NR35 and BB93 standards • 10 speed digital

Why people choose Duplexvent Heat Recovery Units

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Professional Solutions and Support

We know how quickly experience and expertise can make a difference. As Airflow Developments, we have been providing solutions since 1955 and are experienced in all types of ventilation applications. Let our expertise make your job easier.

Our business is built on solid relationships. We work with you throughout your projectcommunicating and providing support as and when required.

Based on our engineering expertise and experience, we will provide you with technical telephone support to assist with your project. Our qualified team will help you with your selection and application from start to finish.

Submit your project and we will specify the correct equipment for your application. Alternatively let us train you to use our selection software.

Should you require our expertise, we will arrange for a technical sales engineer to visit you and guide you on your project. Also, once the project has been completed should further support be required, we are available.

Our products are built to a very high standard using high quality components enabling us to give a 5 year warranty*. You will get the best product for the best value.

Our quality products comply to ErP 2013/2015 and Building Regulations Part L2A/L2B requirements. They are also approved by TUV, certified by PassivHaus Institute and incorporate into BREEAM (SBEM) and EPDB assessments.

As a European manufacturer we understand the needs of our customers. Our design and product management team bring ideas that are functional, energy efficient and environmentally sound, so you can have the best products for your projects.

As an ISO 14001 accredited company we make every effort to respect the environment and do our utmost to ensure compliance with environmental legislation. Our ISO 9001 accreditation is a global acknowledgement of our ability to meet our customers' quality expectations. It also ensures our high standards and processes are maintained, benefitting our clients and reinforcing our position as a leading ventilation company.

*Excluding motors.

Free Design and Unit Specification

Free Technical Support

Technical Field Support

Comprehensive Warranty

Certification and Approvals

Continuous Innovation

Environmental and Quality Accreditations

Commitment and customer care

Broad Experience and Expertise in Ventilation Industry

19

Page 20: Commercial Ventilation Solutions - Airflow Developments ... · Commercial Ventilation Solutions FLEXI BLUE ... • Low noise, refer to NR35 and BB93 standards • 10 speed digital

Our advanced and user friendly Duplexvent Selection Software makes it possible to select the most suitable product in just a few simple steps.

This freely available online software* gives a quick survey of the right choice of product and easy access to relevant information regarding planning.

After having chosen the unit and accessories the user can select exactly what specification is needed for the project.

Technical specifications, air flow performance graphs,energy calculations, sound data and dimensiondrawings are all produced using the software.

Operation:• Input of technical parameters such as air volume, static pressure, temperature etc.

• Input of unit functions such as heating, cooling, air circulation, bypass etc.

• Automatic selection of the suitable ventilation unit

Software Outputs:

• Complete technical documentation including air path and HX diagrams

• Specification of the selected units and components with part numbers and prices

• Electrical wiring diagram with detailed information about supply voltage, rated current of the fans, fuses, cable connections etc.

• Data can be exported as doc, pdf or dxf (Autocad) format

• Product catalogue pages

Unit Construction:

• Selection of unit configuration and spigot positions for the specified installation

• Detailed dimensions of the ventilation unit including the spigot size and maintenance space

*The updated version of the selection software, which is updated every 6 months, can be found on our website www.airflow.com.

80000101 - Issue 2 09/12

Selection Software

E-mail: [email protected]: +44 (0) 1494 525252 Facsimile +44 (0) 1494 461073

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© Airflow Developments Limited. Airflow Developments Limited reserve the right, in the interests of continuous development, to alter specifications without prior notice. All orders are accepted subject to our conditions of sale which are available on request

Certificate No. EMS 569454BS EN ISO 14001 : 2004

Certificate No. FM 00152BS EN ISO 9001 : 2008

Airflow Developments LimitedAidelle House, Lancaster Road,Cressex Business Park,High Wycombe, Buckinghamshire,HP12 3QP

Call: 01494 560 800 Visit: airflow.com

Airflow Ventilation Solutions

Quick and Easy Selection