Commercial Vehicle Service Tools and Equipment Product Catalog · 2020. 8. 5. · Equipment Product...

Catalog No. MSS-19

Commercial Vehicle Service Tools and Equipment Product Catalog AFTERMARKET

2019

WHAT’S NEW?

www.servicesolutions.mahle.com

MAHLE Service Solutions has broadened their ShopPRO line with three new Commercial Wireless Mobile Column Lifts, featuring a wireless communication system and a 10-inch touch screen graphic control system. Capable of lifting a variety of commercial vehicles, these lifts have no external wires or cords making it easy to set up and move where needed to complete vehicle repairs – both inside and outside the shop. The lifts can be used at a full operating lift height of 69 inches. Learn more on page 22.

Introducing MAHLE’s New ShopPRO Commercial Wireless Mobile Column Lifts

Need Technical Support? Connect live with a Technical Support Representative at

800-468-2321 or [email protected].

Have questions about products? Or want to find a distributor? Contact Customer Service Department at 800-468-2321 or

[email protected].

Need to request an installation or training?Contact Customer Service Department at 800-468-2321 or

[email protected].

© MAHLE 2018 | 1

Commercial Catalog

Table of Contents

About MAHLE Service Solutions Heavy Duty Page 2

Commercial Vehicle Lift and Shop Equipment

Air Lifts

Axle Jacks Page 7

Component Lifts Page 11

Engine Stands Page 17

Fluid Handling Page 19

Wireless Mobile Column Lifts Page 22

Forklift Jacks Page 24

Service Jacks Page 24

Shop Cranes Page 26

Shop Presses Page 29

Support Stands Page 32

Vehicle Lifts Page 37

Wheel Dollies Page 39

Commercial Vehicle Diagnostic System Page 41

A/C Service Equipment Page 45

Fluid Exchange Systems Page 49

MCX-2HD Page 50

PSX-3 Page 52

DFX-1 Page 54

CFF-1HD Page 56

EFP-150HD Page 58

VCX-32HD Page 60

VOX-14HD Page 62

© MAHLE 2018

2 | MAHLE SERVICE SOLUTIONS – HEAVY DUTY

About MAHLE Service Solutions Heavy DutyTo complement the offering of A/C, fluid and nitrogen service equipment, MAHLE Service Solutions has

partnered with Gray Manufacturing to provide a full line of the highest quality hydraulic and pneumatic equipment

available for the professional service technician. This equipment is manufactured in the USA and adheres to

high standards promised in the MAHLE guarantee, and the assurance of innovation and reliability that comes

with the Gray Manufacturing name.

Heavy Duty Lifting, Diagnostic & Repair Tools, and Shop Equipment

� Air Lifts

� Axle Jacks

� Component Lifts

� Engine Stands

� Fluid Handling

� Forklift Jacks

� Mobile Column Lifts

� Service Jacks

� Shop Cranes

� Shop Presses

� Support Stands

� Vehicle Lifts

� Wheel Dollies

� Diagnostic and Repair Tools

� A/C Service Equipment

� Fluid Exchange Systems

© MAHLE 2018

AXLE JACKSAIRLIFTS

A comprehensive collection of wireless and air powered wheel lifts and jack stands that offer your shop the ability to lift a wide array of vehicles including heavy duty commercial trucks and motor vehicles.

Models in this section:CWL-20E Electronic Wheel Lift SystemCWL-10 Wheel LiftCWL-15 Wheel LiftCWL-20 Wheel LiftCLS-10 Air Lift and Support StandCLS-15 Air Lift and Support Stand

Available Accessories ............................................Page 6

© MAHLE 2018 3

© MAHLE 2018

MADE IN THE U.S.A.4 | AIR LIFTS

20 Ton Electronic Wheel Lift System (Set of 4)Portable design eliminates the need for a dedicated bay. No more time wasted removing aerodynamics or

fairings from the vehicle. The perfect solution for shops with low ceilings. 100% air operated.

FEATURES:

� Electronically synchronized

� Handheld remote control

� Automatic Down Stop system

� Combination wheel lifts and stands

� US Patent # 9,580,284

� Now available in wireless model to lift entire vehicle

485 80093 00 CWL-20E 20 Ton Electronic Wheel Lift System

SPECIFICATIONS

Capacity Per Set 40,000 lb.

Minimum Start Height Floor Level

Maximum Lift Height 24 in (61 cm)

Power Shop Air

Required Air Pressure 160 psi (11 bar)

Stroke 24 in (61 cm)

Minimum Wheel Diameter (w/ Adapters) 16 in (41 cm)

Minimum Wheel Diameter (w/o Adapters) 19.5 in (50 cm)

Maximum Wheel Diameter 24.5 in (62 cm)

Dimensions (H x W x D) 53.3 in x 41.6 in x 44.3 in (135 cm x 106 cm x 112 cm)

Shipping Weight 2,000 lb. (907.2 kg)

© MAHLE 2018

MADE IN THE U.S.A.AIR LIFTS | 5

Wheel Lifts With three capacity options, lift one end of a wide array of vehicles including

fire or refuse trucks, heavy recreational vehicles or motor coaches, without

the need for additional support stands. A wide, spring loaded base provides

a stable platform for secure lifting.

CWL-10 & CWL-15 FEATURES:

� Easily handles wheel sizes from 21” to 24.5”

� Small wheel adapters included to accommodate 14” to 21” wheels

CWL-20 FEATURES:

� Easily handles wheel sizes 19.5” to 24.5”

� Optional small wheel adapters available to accommodate 16” to 19.5”

wheels

ALL FEATURE:

� Built-in vehicle support stand feature allows complete open access under the vehicle

� Small Wheel adapters

� Dual trigger control valve allows synchronized raising and lowering of vehicle

� US Patent #D357,106 & 5,484,134

485 80089 00 CWL-10 10 Ton Electronic Wheel Lift System



FEATURECOMPARISON CWL-10 CWL-15 CWL-20

Capacity Per Set 20,000 lb (9,072 kg) 30,000 lb (13,608 kg) 40,000 lb (18,143 kg)

Minimum Start Height Floor Level Floor Level Floor Level

Maximum Lift Height 24 in (61 cm) 24 in (61 cm) 30 in (76 cm)

Power Shop Air Shop Air Shop Air

Required Air Pressure 160 psi (11 bar) 160 psi (11 bar) 160 psi (11 bar)

Stroke 24 in (61 cm) 24 in (61 cm) 30 in (76 cm)

Minimum Wheel Dia. (w/ Adapters) 16 in (41 cm) 16 in (41 cm) 14 in (36 cm)

Minimum Wheel Dia. (w/o Adapters) 19.5 in (50 cm) 19.5 in (50 cm) 21 in (53 cm)

Maximum Wheel Dia. 24.5 in (62 cm) 24.5 in (62 cm) 24.5 in (62 cm)

Dimensions – in (H x W x D) 53.3 in x 41.6 in x 44.3 in 53.3 in x 41.6 in x 44.3 in 63 in x 45 in x 44 in

Dimensions – cm (H x W x D) 135 cm x 106 cm x 112 cm 135 cm x 106 cm x 112 cm 160 cm x 114 cm x 112 cm

Shipping Weight 1,000 lb (454 kg) 1,500 lb (680 kg) 1,965 lb (891 kg)

© MAHLE 2018

MADE IN THE U.S.A.6 | AIR LIFTS

Air Lifts and Support Stands Easy-to-use air rocker valve that provides smooth and precise raising

and lowering control. The perfect solution for spring work!

CLS-10 AND CLS-15 FEATURE:

� Integrated lift and support stand, no need for additional support stands

� 100% air operated

� Removable handle along with two wheels allows ease in spotting and portability

� Optional air valve tee connector available

485 80017 00 CLS-10 10 Ton Air Lifts and Support Stands

485 80018 00 CLS-15 15 Ton Air Lifts and Support Stands

FEATURECOMPARISON

CLS-10 CLS-15

Capacity 20,000 lb (9,072 kg) 30,000 lb (13,608 kg)

Minimum Start Height 17.5 in (44 cm) 17.6 in (45 cm)

Maximum Lift Height w/ Extension 52.5 in (133 cm) 52.3 in (133 cm)

Maximum Lift Height w/o Extension 37.5 in (95 cm) 37.3 in (95 cm)

Cylinder Bore 12 in (30 cm) 14 in (36 cm)

Required Air Pressure 200 psi (13.8 bar) 200 psi (13.8 bar)

Overall Length w/ Handle 48 in (122 cm) 58.5 in (149 cm)

Overall Length w/o Handle 19 in (48 cm) 25.5 in (65 cm)

Wheel Diameter 5 in (13 cm) 5 in (13 cm)

Stroke 10 in (25 cm) 10 in (25 cm)

Inside Saddle Width 4.5 in (11 cm) 4.8 in (12 cm)

Overall Saddle Width 5.3 in (13 cm) 5.5 in (14 cm)

Extension Tubes Square Square

Handle Length 29 in (74 cm) 36.5 in (93 cm)

Shipping Weight 138 lb (63 kg) 230 lb (104 kg)

P/N DESCRIPTION

485 80092 00 Adapter for 16-19” Wheels

Available Accessories

© MAHLE 2018

AXLE JACKSAXLEJACKS

This series of jacks is known throughout the industry as the most reliable and longest lasting lift system of its kind. Their compact and field-ready design and low starting height makes them ideal for shop use or road service work.

Models in this section: CAJ-25 Axle Jack CAJ-25LP Axle Jack – Large PadCAJ-25S Axle Jack – Short HandleCAJ-35 Axle JackCBJ-10A Bottle Jack for Ag Sprayer – Air Assist

© MAHLE 2018 7

© MAHLE 2018

MADE IN THE U.S.A.8 | AXLE JACKS

Axle JackFour hydraulic axle jack options, three with a 25 ton capacity, and

one at a 35 ton capacity.

ALL FEATURE:

� Unique QuickLift® feature, internal design raises the ram to the

load at a quicker rate of speed

� Low starting height of 8” allows for easy positioning and

spotting underneath low profile vehicles

� Patent pending air ram retract feature allows the user to reset

the ram back to minimum starting height without reconnecting

the hose

� Short handled version ideal for road service work

ADDITIONAL FEATURES

Black Armor Coating™ Protects the ram from rust and corrosion to extend longevity of product

Anti-Corrosive System The distinctive design of the internal system protects the hydraulic system to extend product life

© MAHLE 2018

MADE IN THE U.S.A.AXLE JACKS | 9

485 80051 00 CAJ-25 25 Ton Axle Jack

485 80053 00 CAJ-25LP 25 Ton Axle Jack – Large Pad

485 80052 00 CAJ-25S 25 Ton Axle Jack – Short Handle

485 80054 00 CAJ-35 35 Ton Axle Jack

FEATURECOMPARISON

CAJ-25 CAJ-25LP CAJ-25S CAJ-35

Capacity 50,000 lb

(22,680 kg)

50,000 lb

(22,680 kg)

50,000 lb

(22,680 kg)

70,000 lb

(31,751 kg)

Minimum Start Height 8 in (20 cm) - 8 in (20 cm) -

Maximum Lift Height 21 in (53 cm) - 21 in (53 cm) -

Power Source Air/Hydraulic - Air/Hydraulic -

Required Air Pressure 90 to 120 psi

(6.2 to 8.3 bar)

- 90 to 120 psi

(6.2 to 8.3 bar)

110 to 200 psi

(7.7 to 13.8 bar)

Stroke 5.1 in (13 cm) 5.1 in (13 cm) 5.1 in (13 cm) 5.1 in (13 cm)

Extension Screw Adjustment 4.9 in (12 cm) - 4.9 in (12 cm) -

Frame Width 12 in (30 cm) - 12 in (30 cm) -

Frame Length 20 in (51 cm) - 20 in (51 cm) -

Wheel Diameter 8 in (20 cm) - 8 in (20 cm) -

Handle Length 53 in (135 cm) - 23 in (58 cm) -

Shipping Weight 124 lb (56 kg) 120 lb (54 kg) 124 lb (56 kg) 146 lb (66 kg)

Maximum Air Pressure - 200 psi (13.8 bar) - -

Starting Height (SH) - 8.7 in (22 cm) - -

SH w/ Short Lift Pad Extension - 11 in (28 cm) - -

SH w/ Tall Lift Pad Extension - 13.7 in (35 cm) - -

SH w/ Short and Tall Lift Pad Extensions - 16 in (41 cm) - -

Lifting Height (LH) - 13.6 in (35 cm) - -

LH w/ Short Lift Pad Extension - 16.2 in (41 cm) - -

LH w/ Tall Lift Pad Extension - 18.8 in (48 cm) - -

LH w/ Short and Tall Lift Pad Extensions - 21.1 in (54 cm) - -

Lift Pad Diameter - 3.5 in (9 cm) - -

Lift Pad Start Height - - - 9.3 in (24 cm)

Lift Pad Start Height w/ Adapter - - - 11.9 in (30 cm)

Screw Adjustment - - - 5 in (13 cm)

Length (Handle Horizontal) - - - 71 in (180 cm)

Width at Wheels - - - 14.3 in (36 cm)

Overall Height (Handle Vertical) - - - 58.5 in (149 cm)

© MAHLE 2018

MADE IN THE U.S.A.10 | AXLE JACKS

10 Ton Bottle Jack for Ag Sprayer – Air AssistSafely change the wheels on a sprayer with this 10 ton bottle jack.

FEATURES:


� Built-in vehicle support stand feature

� Multiple width saddle options

� Removeable handle

� Can be used in pairs with the air valve T-connector

485 80019 00 CBJ-10A 10 Ton Bottle Jack for Ag Sprayer – Air Assist

SPECIFICATIONS

Capacity 20,000 lb (9,072 kg)

Minimum Start Height 50 in (127 cm)

Minimum Start Height with Wide Saddle 50 in (126 cm)


Maximum Lift Height with Wide Saddle 67 in (169 cm)

Saddle Width 6.25 in (16 cm)

Wide Saddle Width 9.875 in (25 cm)

Pin Increment Positions 2.5 in (6.35 cm)

Stroke 9.625 (24 cm)

Width 26 in (66 cm)

Length 27.5 in (70 cm)

Total Weight 290 lb (132 kg)

© MAHLE 2018

AXLE JACKSCOMPONENTLIFTS

Our transmission and component lifts save time and provide maximum safety for any technician.

Models in this section: CTJ-2000 Transmission JacksCTJ-2700H Transmission Jack – High RiseATJ-1000H Automotive Transmission Jack – High Rise CCL-300 Clutch Jacks

Available Accessories ..........................................Page 16

© MAHLE 2018 11

© MAHLE 2018

MADE IN THE U.S.A.12 | COMPONENT LIFTS

2,200 lb. Transmission JackThe CTJ-2200 has been continually manufactured since the 1970’s and has

become the industry’s most desired choice for truck component installation and

removal.

FEATURES:

� Heavy duty casters stand up to rigorous shop use

� Large head plate accommodates a variety of different sized components

� Our transmission and component lifts save time and provide maximum safety for any technician

� Optional adapters available

ADDITIONAL FEATURES:

� Forward, rear and side tilt adjustments

� Four adjustable quick ratcheting brackets

� CTJ-2200 is manual/hydraulic powered

� Air assist option available

485 80031 00 CTJ-2200 2200 lb Transmission Jack

485 80033 00 CTJ-2000A lb Air Assist Transmission Jack – Air Assist

485 80034 00 CTJ-2200ATC 2200 lb Transmission Jack – Air Assist with TCHS Kit

485 80032 00 CTJ-2200S 2200 lb Transmission Jack with TCHS Kit

SPECIFICATIONS




Power Manual/Hydraulic or Air/Hydraulic

Required Air Pressure 90 to 200 psi (6.2 to 13.8 bar)

Power (Ram) Travel 26 in (66 cm)

Head Plate Dimension 11.5 in x 17 in (29 cm x 43 cm)

Tilt (Forward / Rear / Side to Side) 10°

Dimensions W x L 28.3 in x 44.5 in (72 cm x 113 cm)

Handle Length 24.3 in (62 cm)

Caster Diameter 4 in (10 cm)

Shipping Weight 305 lb (138 kg)

© MAHLE 2018

MADE IN THE U.S.A.COMPONENT LIFTS | 13

485 80035 00 CTJ-2700H 2,700 lb Transmission Jack – High Rise

SPECIFICATIONS




Air Stage Stroke 16 in (41 cm)

Air/Hydraulic Stroke 26 in (66 cm)

Power 1st Stage Air / 2nd Stage Air, Hydraulic

Required Air Pressure 110 psi (7.6 bar)

Head Plate Dimensions 11.5 in x 17 in (29 cm x 43 cm)

Head Rotation 360°

Tilt (Forward / Rear / Side) 10°

Dimensions (H x W x L) 34.5 in x 42 in x 49.3 in (88 cm x 107 cm x 125 cm)


Caster Diameter 8 in (20 cm)


2,700 lb. Transmission Jack – High Rise The ultimate high-rise transmission jack. The innovative

design provides the most stable, secure component handling

system. The CTJ-2700H is perfect for transmissions and any

other major component.

FEATURES:

� Low 30” start height allows for maneuvering under low

obstructions

� 2-stage design: 1st stage 100% air operated for speed; 2nd stage air/ hydraulic for precise control

� Lockable/steerable casters provide ease when maneuvering throughout the shop

� Large head plate accommodates a variety of different size components

© MAHLE 2018


1,000 lb. Automotive Transmission Jack – High RiseThis high-rise automotive transmission jack features the most flexible,

usable and safe head-plate design to boost productivity.

FEATURES:

� Two-stage design: 1st stage 100% air operated for speed; 2nd

stage hydraulic for precise control

� Swivel casters make for easy maneuverability

� Nylon Speed-Strap™ quickly and conveniently secures the load

� Heavy duty acme threaded screws provide greater bearing

surface for easier tilt adjustments

� Additional adapters available, see page 16

485 80025 00 ATJ-1000H 1,000 lb Automotive Transmission Jack High-Rise

SPECIFICATIONS

Capacity 1,000 lb (454 kg)

Minimum Start Height 34.5 in (88 cm)


Power 1st Stage Air / 2nd Stage Hydraulic

Head Plate Dimensions 11.5 in x 11.5 in (29 cm x 29 cm)

Overall Width 41 in (104 cm)

Overall Length 41 in (104 cm)

Swivel Caster Diameter 4 in (10 cm)


Tilt (Forward / Rear / Side to Side) 40° / 20° / 10°


© MAHLE 2018

MADE IN THE U.S.A.COMPONENT LIFTS | 15

300 lb. Clutch JackThis heavy duty component jack features a patented head making it

the most productive and safest clutch jack.

FEATURES:

� 300 lb. lifting capacity

� 360° rotating head allowing flexibility and convenience during

installation and removal of clutches

� Hydraulic power system provides precise adjustment and the

swivel casters permit easy movement

� Fold back feature allows technicians to easily remove the jack

from underneath the vehicle

� Optional adapters are available to make other common jobs

easier and safer

� US Patent #6,189,864,B1

� Additional adapters available, see page 16

485 80044 00 CCL-300 300 lb Clutch Jack

485 80048 00 CCL-300H 300 lb Clutch Jack High-Rise

FEATURECOMPARISON

CCL-300 CCL-300H

Capacity 300 lb (136 kg) 300 lb (136 kg)

Minimum Start Height 15 in (38 cm) 40 in (102 cm)

Maximum Lift Height 39 in (99 cm) 80.5 in (204 cm)

Dimensions (W x L) 22 in x 41 in (56 cm x 104 cm) 41 in x 41 in (104 cm x 104 cm)

Supplied Spline Shaft 2 in (5 cm) 2 in (5 cm)

Head Rotation 360° 360°


Power N/A 1st Stage Air / 2nd Stage Hydraulic

Required Air Pressure N/A 100 to 160 psi (6.9 to 11.0 bar)

© MAHLE 2018



P/N DESCRIPTION

485 80026 00 #90 Adapter for ATJ-1000H

485 80027 00 #45 Adapter for ATJ-1000H

485 80028 00 2” Height Adapter for ATJ-1000H

485 80029 00 4T80E Adapter for ATJ-1000H

485 80030 00 Adapter Kit for ATJ-1000H

485 80036 00 Brake Drum Adapter for CTJ Lifts

485 80037 00 Clutch Adapter for CTJ Lifts

485 80038 00 Differential Adapter for CTJ Lifts

485 80039 00 Eaton Fuller Adapter for CTJ Lifts

485 80040 00 Flywheel Adapter for CTJ Lifts

485 80041 00 King Pin Adapter for CTJ Lifts

485 80046 00 Brake Drum Adapter for CCL-300

485 80049 00 Trailer/Evap Tray for CCL-300H

485 80050 00 Battery/Compressor Adapter for CCL-300H

485 80020 00 T-Connector Adapter for CBJ-10A, CLS10, and CLS15

485 80043 00 1-3/4" Spline for use with CCL-300

485 80042 00 TCHS Kit for CTJ Lifts

485 80047 00 2-1/4" Spline for use with CCL-300

485 80045 00 12" Height Adapter for CCL-300

© MAHLE 2018

AXLE JACKSENGINESTANDS

Options that provide solid platforms for both light and heavy duty vehicle engine rebuilds.

Models in this section: AES-1000 Automotive Engine StandCES-1000 Commercial Engine Stand

© MAHLE 2018 17

© MAHLE 2018

MADE IN THE U.S.A.18 | ENGINE STANDS

1,000 lb. / 2,000 lb. / 6,000 lb. Engine StandsThe AES-1000, CES-2000, and the CES-6000 engine stands provide a solid platform for light and heavy duty

engine rebuilds.

FEATURES:

� Fully adjustable to capture a variety of engines and components

� Laterally adjusts creating a flexible yet sturdy work platform

� 360° rotation and locking wheels make it perfect for engine rebuilds

� Locking wheels for stability

485 80084 00 CES-2000 2,000 lb Engine Stand485 80083 00 AES-1000 1,000 lb Engine Stand485 80125 00 CES-6000 6,000 lb Engine Stand

FEATURECOMPARISON

AES-1000 CES-2000 CES-6000

Capacity 1,000 lb (454 kg) 2,000 lb (907 kg) 6,000 lb (2721 kg)

Height to Center Line 41 in (104 cm) 41 in (104 cm) 39 in (99 cm)

Maximum Overall Length 41.5 in (105 cm) 84.3 in (214 cm) 66 in (168 cm)

Overall Width 41 in (104 cm) 41 in (104 cm) 49 in (124 cm)

Maximum Overall Height 44.3 to 44.5 in (112 to 113 cm) 57.5 in (146 cm) 50 in (127 cm)

Front Wheels 4 in (10 cm) swivel with brake 4 in (10 cm) swivel with brake 8” (20 cm) fixed

Rear Wheels 5 in (13 cm) fixed 5 in (13 cm) fixed 6 in (15 cm) swivel

Handle Length 32 in (81 cm) 12 in (30 cm) 12 in (30 cm)

Maximum Engine Swing Radius

31 in (79 cm)31 in (79 cm) 42 in (107 cm)

Length Inside Headplates N/A Adjusts from 29.3 - 56 in (74 - 142 cm) N/A

© MAHLE 2018

AXLE JACKSHANDLINGFLUID

Air powered oil filters capable of capturing and evacuating oil and anti-freeze with no spills. 100% air operated filter crushers offering long lasting and maintenance free operation.

Models in this section: AFC-9 Automotive Filter Crusher – 9” ChamberCFC-16 Commercial Vehicle Filter Crusher – 16” ChamberCFH-15AF 15 Gallon Capacity Fluid Handler – AntifreezeCFH-15OL 15 Gallon Capacity Fluid Handler – Oil

Available Accessories ..........................................

© MAHLE 2018 19

© MAHLE 2018

MADE IN THE U.S.A.20 | FLUID HANDLING

Automotive & Commercial Filter Crushers – 9” & 16” ChambersThe AFC-9 and CFC-16 heavy duty Quickpack® spin-on oil filter crushers

feature 100% air operation, providing long lasting maintenance free

operation and a significant cost-savings over more expensive electric

powered units.

BOTH MODELS FEATURE:

� Accommodates up to 4 automotive spin-on oil filters simultaneously

� Interlocking feature prevents door from opening until the ram is fully

retracted

� Removable catch basin allows crusher to be cleaned periodically


� Mounting stand included and no complicated set-up or installation required

485 80081 00 AFC-9 Automotive Filter Crusher – 9" Chamber

485 80082 00 CFC-16 Commercial Vehicle Filter Crusher – 16” Chamber

FEATURECOMPARISON

AFC-9 CFC-16

Dimensions (H x W x D) 69.5 in x 15 in x 16.8 in

(177 cm x 38 cm x 43 cm)

85.5 in x 20.5 in x 16.8 in

(217 cm x 52 cm x 43 cm)

Stand Dimensions

(H x W x D)

57 in x 29 in x 23 in

(145 cm x 74 cm x 58 cm)

61 in x 29 in x 27 in

(155 cm x 74 cm x 69 cm)


Crushing ChamberDimensions (H x W x D) 9 in x 8 in x 8 in

(23 cm x 20 cm x 20 cm)

16.3 in x 10 in x 8 in

(41 cm x 25 cm x 20 cm)

Air Inlet 1/4 female npt 1/4 female npt

Air Pressure 100 to 160 psi (6.9 to 11.0 bar) 100 to 200 psi (6.9 to 13.8 bar)

Catch Basin Connection 3/4 female npt 3/4 female npt

Crushing Force by Air PressureCrushing Force Air Pressure Required Air Pressure Required

12,000 lb/6 tons 112 psi (7.7 bar) 112 psi (7.7 bar)






© MAHLE 2018

MADE IN THE U.S.A.FLUID HANDLING | 21

15 Gallon Capacity Fluid HandlersThe CFH-15AF and CFH-15OL portable air powered oil and anti-freeze

fluid handlers capture and evacuate oil and anti-freeze with no worries of

spills.

BOTH MODELS FEATURE:

� Three swivel casters to provide easy portability

� Welded body construction

� Air pressurized system, no pump to wear out, uses shop air

� Factory set air regulator and “pop-off” valve

� Low profile design of 9”

� Reusable 100 micron filter included with anti-freeze model (CFH-15AF)

485 80079 00 CFH-15AF 15 Gallon Capacity Fluid Handler – Antifreeze

485 80078 00 CFH-15OL 15 Gallon Capacity Fluid Handler – Oil

SPECIFICATIONS

Capacity 15 gal (57 liter)

Overall Height 9 in (23 cm)

Overall Diameter 30 in (76 cm)

Catch Pan Diameter 24 in (61 cm)

Catch Pan Depth 2.4 in (6 cm)

Drain Hose Length 120 in (305 cm)

Drain Hose Diameter (I.D.) 0.8 in (2 cm)

Drain Shut-Off 0.8 in (2 cm)

Swivel Caster Diameter 3 in (8 cm)

Regulator 12 psi (0.8 bar)

Pop Off Valve 15 psi (1.0 bar)

Weight 90 lb (41 kg)

P/N DESCRIPTION

485 80080 00 Height adapter for 15 gallon fluid handler


22 |

© MAHLE 2018

MADE IN THE U.S.A.

WIRELESS MOBILECOLUMN LIFT SYSTEM

In partnership with Gray, our wireless lift systems will lift a wide variety of vehicles allowing technicians to safely and efficiently complete preventative maintenance tasks to major component repair.

© MAHLE 201822

© MAHLE 2018

MADE IN THE U.S.A.Wireless Mobile Column Lifts | 23

FEATURES

� 14,000 lb (CML-7) and 19,000 lb (CML-9) per column capacity options. Wide base available in

19,000lb capacity (CML-9W)

� Patented Wireless Smart Lift Technology

� Tablet based touch screen with on-board manuals, videos and internet

� 24 volt DC system

� Heavy Duty through Light Duty vehicles.

� 12” forks supports wheel diameter from 5” to 24.5”

� Down-stop visual safety system

� Lift height 69” (1753 mm)

The patented Gray Wireless Portable Lift System improves a shop’s safety, productivity and flexibility. The

wireless lift system family will lift a wide variety of vehicles allowing technicians to safely and efficiently complete

preventative maintenance tasks to major component repair.

Wireless Portable Lift System

485 80094 00 LIFT COLUMN CML-7 WIRELESS (7 TON)

485 80098 00 LIFT COLUMN CML-9 TON WIRELESS (9.5 TON)

485 80102 00 LIFT COLUMN CML-9W WIDE BASE (9.5 TON)

FEATURECOMPARISON

CML-7 CML-9 CML-9W

Certification ALI Cerfied ALI Cerfied ALI Cerfied

Capacity (Each) 14,000 lb (6,350 kg) 19,000 lb (8,165 kg) 19,000 lb (8,165 kg)

Max. Hydraulic Operating Pressure

2,180 psi (15 MPa)2,600 psi (17.9 MPa)

2,600 psi (17.9 MPa)

Min/Max Wheel Diameter 5 in / 24.5 in (127 mm / 622 mm) 5 in / 24.5 in (127 mm / 622 mm) 4 in (102mm) - No Max

Min (2)/Max (4) Lift Height 32 in / 69 in (813 mm / 1,753 mm) 32 in / 69 in (813 mm / 1,753 mm) 32 in / 69 in (813 mm / 1,753 mm)

Lift Speed (Max.Load) 60 in/min (1,524 mm/min) 60 in/min (1,524 mm/min) 60 in/min (1,524 mm/min)

Weight 1,485 lb (674 kg) 1,510 lb (685 kg) 1,575 lb (714 kg)

Height 88.5 in (2,248 mm) 88.5 in (2,248 mm) 88.5 in (2,248 mm)

Height at Full Lift 157.13 in (3,991 mm) 157.13 in (3,991 mm) 157.13 in (3,991 mm)

Operating Peak Power 4 HP (3 kW) 4 HP (3 kW) 4 HP (3 kW)

Operating Voltage 24 VDC Nominal 24 VDC Nominal 24 VDC Nominal

Charger Voltage Required 70-130 VAC @50-60 Hz 70-130 VAC @50-60 Hz 70-130 VAC @50-60 Hz

Floor service jacks that set the standard for floor jacks. Models with up to a 20,000 lb. capacity and provide the reliability and quality needed to keep your operation going.

Models in this section: CSJ-10A 10 Ton Service Jack – Air AssistCSJ-6A 6 Ton Service Jack – Air Assist CSJ-3 3 Ton Service Jack

SERVICEJACKS

© MAHLE 201824

© MAHLE 2018

MADE IN THE U.S.A.SERVICE JACKS | 25

Service Jacks American designed and manufactured, our vehicle service jacks offer a low starting height that provides you

with the flexibility to accommodate a variety of vehicles.

FEATURES:

� A low start height combined with a high lift height accommodates a variety of vehicles

� Heavy duty steel frame design stands up to the most vigorous shop use

� Manual pump feature included

� Large front wheels and long-life heavy duty rear swivel casters allows ease of portability and durability

485 80024 00 CSJ-6A 6 Ton Service Jack – Air Assist

485 80023 00 CSJ-10A 10 Ton Service Jack – Air Assist

485 80022 00 CSJ-3 3 Ton Service Jack

FEATURECOMPARISON

CSJ-3 CSJ-6A CSJ-10A

Maximum Capacity 6,000 lb (2,721 kg) 12,000 lb (5,443 kg) 20,000 lb (9,072 kg)

Minimum Start Height 4.25 in (11 cm) 4.8 in (12 cm) 7 in (18 cm)

Maximum Lift Height 23.75 in (60 cm) 23.3 in (59 cm) 27 in (69 cm)

Power Hydraulic/Manual Air/Hydraulic/Manual Air/Hydraulic/Manual

Required Air Pressure N/A 90 to 175 psi (6.2 to 12.1 bar) 90 to 175 psi (6.2 to 12.1 bar)

Chassis Dimensions (H x L)7.25 in x 34 in

(18 cm x 86 cm)

9.8 in x 48 in (25 cm x 122 cm)

10 in x 53.5 (25 cm x 136 cm)

Handle Length 45 in (114 cm) 47.8 in (121 cm) 47 in (119 cm)

Dimensions (W x L)16 in x 81 in

(41 cm x 206 cm)18.5 in x 95.3 in (47cm x 242 cm)

21.9 in x 101.8 in (56 cm x 259 cm)

Overall Reach 75.5 in (191.77 cm) 87 in (221 cm) 93 in (236 cm)

Front Caster Diameter 4 in (10 cm) 4.3 in (11 cm) 5 in (13 cm)

Rear Swivel Caster Diameter 3 in (8 cm) 4 in (10 cm) 4 in (10 cm)

Saddle Diameter 6.5 in (17 cm) 7.4 in (19 cm) 8 in (20 cm)

Front Width Caster to Caster 13.5 in (34 cm) 16.9 in (43 cm) 17.1 in (43 cm)

Rear Width Bracket to Bracket 16 in (41 cm) 19.9 in (51 cm) 20.1 in (51 cm)

Shipping Weight 410 lb (186 kg) 256 lb (116 kg) 410 lb (186 kg)

SHOPCRANES

Options with a lifting capacity up to 10,000 lbs. to easily remove and move components throughout your shop.

Models in this section: CSC-2200 Shop CranesCSC-4400 Shop CranesCPS-6000 Load Positioning Sling

© MAHLE 201826

© MAHLE 2018

MADE IN THE U.S.A.SHOP CRANES | 27

485 80070 00 CSC-2200 2,200 lb Shop Crane

485 80071 00 CSC-2200A 2,200 lb Shop Crane – Air Assist

485 80073 00 CSC-4400 4,400 lb Shop Crane

485 80074 00 CSC-4400A 4,4000 lb Shop Crane – Air Assist

FEATURECOMPARISON

CSC-2200 / CSC-2200A CSC-4400 / CSC-4400A

Capacity (retracted / center / extended) 2,200 lb x 1,900 lb x 1,650 lb

(998 kg x 862 kg x 748 kg)

4,400 lb x 3,800 lb x 3,300 lb

(1,996 kg x 1,724 kg x 1,497 kg)

Maximum Boom Height (retracted / extended) 114 in / 125 in (290 cm / 318 cm) 119 in / 130 in (302 cm / 330 cm)

Overall Boom Height (horizontal) 83 in (211 cm) 84 in (213 cm)

Boom Reach (retracted / extended) 33 in / 48 in (84 cm / 122 cm) 35.8 in / 50.8 in (91 cm / 129 cm)

Overall Length 82 in (208 cm) 82 in (208 cm)

Minimum Throat Width 22 in (56 cm) 22 in (56 cm)

Leg Length (inside) 55 in (140 cm) 55 in (140 cm)

Inside Leg Width (1 / 2 / 3) 22 in / 36 in / 50 in

(56 cm / 91 cm / 127 cm)

22 in / 36 in / 50 in

(56 cm / 91 cm / 127 cm)

Leg Height 8.1 in (21 cm) 8.1 in (21 cm)

Wheel Diameter 6 in (15 cm) 6 in (15 cm)

Shop Cranes with Optional Air Assist The most versatile and mobile shop crane built today in 2,200 lb. and 4,400 lb. capacities.

FEATURES:

� Unique large caster design that makes maneuvering any component an easy task

� Simple to adjust leg width allows the user to get the shop crane into position to do the job

� Can be purchased with a manual or air/hydraulic pump

© MAHLE 2018

MADE IN THE U.S.A.28 | SHOP CRANES

Load Positioning SlingsLoad positioning slings are the perfect complement to use with the CSC-2200 and CSC-4400 series cranes.

CAPACITY OPTIONS:

� 2,000 lbs

� 4,000 lbs

� 6,000 lbs

� 10,000 lbs

FEATURES:

� Lifetime warranty

� Made from US Steel

� Includes chains

� Comes Acme threaded for years of maintenance free use

485 80072 00 CPS-2000 2,000 lb Load Positioning Sling




FEATURECOMPARISON

CPS-2000 CPS-4000 CPS-6000 CPS-10000

Capacity2,000 lb (907 kg) 4,000 lb (1,814 kg)

6,000 lb

(2,722 kg)

10,0000 lb

(4,536 kg)

Weight 31 lb (14 kg) 31 lb (14 kg) 74 lb (34 kg) 115 lb (52 kg)

SpreadN/A N/A

30 - 46 in

(76 - 117 cm)

44-56 in

(112 cm - 142 cm)

Adjustment Increments N/A N/A 4 in (10 cm) 3 in (7.6)

Dimensions (H x W) or (H x W x L)

13 in x 9 in x 6 in(33 cm x 23 cm x 15 cm)

13 in x 9 in x 6 in(33 cm x 23 cm x 15 cm)

15.4 in x 5 in (39 cm x 30 cm)

16.1 in x 5.3 in(41 cm x 13 cm)

Tilt Adjustment (Maximum) 60° Chain from vertical90° Chain to chain

60° Chain from vertical90° Chain to chain

30° 30°

Chain Grade 43 43 80 80

Chain Size 5/16 in (.79 cm) 5/16 in (.79 cm) 5/16 in (.79 cm) 5/16 in (.79 cm)

Hook Height 24 in - 74 in (61 - 188 cm)

24 in - 74 in (61 - 188 cm)

18 in - 42 in (45 cm - 106 cm)

18 in - 42 in (45 cm - 106 cm)

© MAHLE 2018

Able to operate with up to 150,000 lbs. of available pressure to be applied to any part that requires a consistent force to remove or replace.

Models in this section: CBP-10 10 Ton Commercial Bench Shop PressCBP-10A 10 Ton Bench Shop PressCSP-10 10 Ton Shop PressCSP-10A 10 Ton Shop Press – Air AssistCSP-25 25 Ton Shop PressCSP-25A 25 Ton Shop Press – Air AssistCSP-75 75 Ton Shop Press without Accessory KitCSP-75K 75 Ton Shop Press with Accessory Kit


SHOPPRESSES

© MAHLE 2018 29

© MAHLE 2018

MADE IN THE U.S.A.30 | SHOP PRESSES

10 and 25 Ton Shop Presses20,000 lbs of pressure can be applied to push, on or off, bearings,

gears, bushings or any other part that requires consistent force to

remove or replace.

FEATURES:

� A 1.5” diameter ram has a two-way mountable air/hydraulic or manual pump

� Can be either bench mounted or purchased with an integrated stand and safety gates

� Easily adjusted bolster with six positions and a wide throat

� Available bench mounted or purchased with an integrated stand

485 80055 00 CBP-10 10 Ton Bench Shop Press

485 80056 00 CBP-10A 10 Ton Bench Shop Press – Air

485 80058 00 CSP-10 10 Ton Shop Press

485 80059 00 CSP-10A 10 Ton Shop Press – Air Assist


485 80063 00 CSP-25A 25 Ton Shop Press – Air Assist

FEATURECOMPARISON

CBP-10 CBP-10A CSP-10 CSP-25

Capacity 20,000 lb (9,072 kg) 20,000 lb (9,072 kg) 20,000 lbs (9,072 kg) 50,000 lb (22,680 kg)

Cylinder Stroke 10 in (25 cm) 10 in (25 cm) 10 in (25.4 cm) 6.3 in (15.9 cm)

Weight 130 lb (59 kg) 130 lb (59 kg) 180 lb (81.7 kg) 510 lb (231 kg)

Adjustment Increments 6 in (15.2 cm) 4.3 in (10.8 cm)

Dimensions (W x D) 25.1 in x 7.1 in

(64 cm x 18 cm)

25.1 in x 7.1 in

(64 cm x 18 cm)

25.1 in x 28 in

(63.8 cm x 71.1 cm)

40.5 in x 70.4 in

(102.9 cm x 178.8 cm)

P/N DESCRIPTION

485 80057 00 Safety Guard for 10 Ton Bench Shop Press

485 80061 00 Safety Guard for 10 Ton Shop Press

485 80064 00 Safety Guard for 25 Ton Shop Press

485 80068 00 Mountable Guard for 75 Ton Shop Press (Each Side)

485 80069 00 Accessory Kit for 75 Ton Press

485 80060 00 Accessory Kit for 10 Ton Shop Press

485 80065 00 Accessory Kit for 25 Ton Shop Press


© MAHLE 2018

MADE IN THE U.S.A.SHOP PRESSES | 31

75 Ton Shop PressThe CSP-75 features, full capacity side-to-side adjustment,

a four way mountable air/hydraulic pump, precision control,

quick exhaust, a winch cable for raising and lowering the

bolster and an adjustable bolster with six positions and a wide

throat.

FEATURES:

� Adjustable bolster with six positions

� 4-way mountable pump

� Winch cable for raising and lowering the bolster

� Gray engineered and built power units


485 80067 00 CSP-75K 75 Ton Shop Press with Accessory Kit

SPECIFICATIONS

Capacity 75 Tons (68,039 kg)

Power Source Air/Hydraulic

Stroke 8.8 in (22.2 cm)

Horizontal Ram Travel 32 in (81 cm)

Throat Width 50 in (127 cm)

Inside Throat Depth 8 in (20 cm)

Outside Throat Depth 14 in (25 cm)


Adjustment Increments 6 in (15 cm)

Vertical Throat Minimum 9.5 in (24.1 cm)

Vertical Throat Maximum 39.5 in (100.3 cm)

Dimensions (H x W x D) 85 in x 78 in x 44 in (216 cm x 198 cm x 112 cm)

SUPPORTSTANDS

Built to meet or exceed ASME PASE 2014 standards. The positive pinning stands are durable, long-lasting and reliable.

Models in this section: CSS-7 Support StandsCSS-10 Support StandsCSS-12 Support StandsCSS-25 Support StandsCSS-35 Support StandsCVS-7H Support Stands – High Rise CVS-9H Support Stands – High RiseCVS-10H Support Stands – High RiseCTR-20 Truck Ramps – Non-Skid

© MAHLE 201832

© MAHLE 2018

MADE IN THE U.S.A.SUPPORT STANDS | 33

Vehicle Support StandsBuilt to meet or exceed ASME PASE 2014 standards, all stands feature a tabbed bottom for superior stability

and all are manufactured by Gray in the U.S.

FEATURES:

� Utilizes a manual insert, load retention pin

� All stands feature a tabbed bottom for superior stability

� Sold in pairs

� Pin includes flanged design to ensure proper locking

� Manufactured in the USA

AVAILABLE IN:

� 7.5 Ton

� 10 Ton

� 12 Ton

� 25 Ton

� 35 Ton

High Rise Support StandsHigh-rise vehicle support stand used with high-rise lifts to secure a vehicle for axle, tire or spring work.

FEATURES:

� Provides the technician the safest high-rise vehicle support stand in the industry

� Gas-spring assisted lift post

� Gas shock technology makes it easy to reach contact and starting heights

� 5 1/2” lift pad screw adjustable range

AVAILABLE IN:

� 7 Ton

� 9 Ton

� 10 Ton

© MAHLE 2018

MADE IN THE U.S.A.34 | SUPPORT STANDS

485 80004 00 CSS-7 7.5 Ton Support Stand

485 80005 00 CSS-7T 7.5 Ton Support Stand – Tall

485 80006 00 CSS-10 10 Ton Support Stand

485 80007 00 CSS-10T 10 Ton Support Stand – Tall






485 80014 00 CSS-35P 35 Ton Support Stand w/ Plate


485 80015 00 CSS-35A 35 Ton Support Stand w/ Air Assist

485 80016 00 CSS-35AT 35 Ton Support Stand w/ Air Assist – Tall

Model Capacity Minimium Start Height

Maximum Lift Height

Adjustment Increments

Shipping Wt. Per Pair

CSS-7 15,435 lb (7,001 kg) 9.5 in (25 cm) 16 in (41 cm) 1 in (3 cm) 32 lb (15 kg)

CSS-7T 15,435 lb (7,001 kg) 12 in (30 cm) 20 in (51 cm) 1.5 in (4 cm) 38 lb (17 kg)

CSS-10 20,000 lb (9,072 kg) 20 in (51 cm) 32 in (81 cm) 1 in (3 cm) 70 lb (32 kg)

CSS-10T 20,000 lb (9,072 kg) 30 in (76.2 cm) 52 in (132 cm) 1 in (3 cm) 158 lb (72 kg)

CSS-12

CSS-12T

CSS-25 50,000 lb (22,680 kg) 12 in (30 cm) 20 in (51 cm) 1.5 in (4 cm) 62 lb (28 kg)

CSS-25T 50,000 lb (22,680 kg) 20 in (51 cm) 32 in (81 cm) 1.5 in (4 cm) 112 lb (51 kg)

CSS-35 70,000 lb (31,751 kg) 13.5 in (34 cm) 21 in (53 cm) 1.5 in (4 cm) 84 lb (38 kg)

CSS-35P 70,000 lb (31,751 kg)

CSS-35T 70,000 lb (31,751 kg) 21 in (53 cm) 33.3 in (85 cm) 1.5 in (4 cm) 129 lb (59 kg)

CSS-35A 70,000 lb (31,751 kg) 20.3 in (51.4 cm) 34.8 in (83.2 cm) 1 in (2.5 cm) 136 lb (61.7 kg)

CSS-35AT 70,000 lb (31,751 kg) 31.6 in (80.2 cm) 55.4 in (140.7 cm) 1 in (2.5 cm) 194 lb (87 kg)

TALL

© MAHLE 2018

MADE IN THE U.S.A.SUPPORT STANDS | 35

485 80107 00 CVS-7H 7 Ton Support Stand – High Rise



FEATURECOMPARISON

CVS-7H CVS-9H CVS-10H

Capacity (Each) 14,000 lb (6,350 kg) 18,000 lb (8,165 kg) 20,000 lb (9,072 kg)

Base 21.8 in x 21.8 in (55 cm x 55 cm) n/a 21.8 in x 21.8 in (55 cm x 55 cm)

Minimum Start Height 53.1 in (135 cm) 48.8 in (124 cm) 53.4 in (136 cm)

Maximum Lift Height 72.1 in (183 cm) 84 in (213 cm) 72.1 in (183 cm)

Adjustment Increments 2.8 in (7 cm) 2.8 in (7 cm) 2.8 in (7 cm)

Screw Extension 3 in (8 cm) 5.5 in (14 cm) 2.8 in (7 cm)

Shipping Weight 105 lb (48 kg) 145 lb (66 kg) 115 lb (52 kg)

© MAHLE 2018

MADE IN THE U.S.A.36 | SUPPORT STANDS

485 80021 00 CTR-20 20 Ton Truck Ramps – Non-Skid

SPECIFICATIONS

Capacity (Each) 20,000 lb (9,072 kg)



Overall Width 18.5 in (47 cm)

Tread Width 15 in (38 cm)


Wheel Diameter 5 in (13 cm)

Shipping (per pair) 340 lb (154 kg)

Vehicle Truck Ramps – Non SkidHeavy-duty truck ramps handle a wide variety of vehicles. Technicians can easily drive onto the ramp to provide

unobstructed access under the vehicle.

FEATURES:

� 20,000 lbs of capacity per ramp with a 9” total ramp height

� Designed with a retractable handle and self-lowering wheels to allow easy maneuverability throughout the

shop

� Non-skid base to prevent unintended movement of ramp during loading

� Welded steel frame construction. Raised tire gripping surface, to prevent slippage of wheels during loading

© MAHLE 2018

VEHICLELIFTS

Providing the technician with a quick, efficient and reliable lifting system.

Models in this section: CAL-10 Air Lift

© MAHLE 2018 37

© MAHLE 2018

MADE IN THE U.S.A.38 | VEHICLE LIFTS

10 Ton Air LiftThis lift is 100% air operated and provides the user with 20,000 lbs of lifting

capacity. The CAL-10 is highly maneuverable and easy to set up. The two-stage

air valve provides controlled lifting and lowering speed.

FEATURES:

� Equipped with a two-stage air valve to allow for raising and lowering the jack

� Provides the user with 20,000 lbs of lifting capacity

� Large pneumatic wheels enable easy manueverability

� Adjustable lifting saddles can easily be raised and extended to a variety of

positions

485 80120 00 CAL-10 10 Ton Air Lift

SPECIFICATIONS


Stroke 30 in (76 cm)



Power Air

Required Air Pressure 200 psi (13.8 bar)

Forward Reach (CL to CL) 17 in (43 cm)


Overall Width 37 in (94 cm)


Saddle Spread 32 to 43 in (81 cm to 109 cm)


© MAHLE 2018

WHEELDOLLIES

Flexible design capable of handling a variety of truck tire and wheel assemblies.

Models in this section: CWD-1500 1,500 lb. Wheel DollyCWD-1200H 1,200 lb. Wheel Dolly – High Rise


© MAHLE 2018 39

© MAHLE 2018

MADE IN THE U.S.A.40 | WHEEL SERVICE

Wheel DolliesThe CWD-1500 Wheel Dolly handles super singles and dual wheel assemblies.

It handles a wide variety of tire and wheel assemblies to include truck, aircraft,

ground support and farm equipment. Internal bearings provide a smooth rotation

of the arms for aligning wheel assemblies to hubs with minimal effort and the

offset column allows for an open work space, improving productivity. The 3

swivel casters provide great portability when moving wheel assemblies around

and the fore and aft tilt make working on un-level surfaces easy.

FEATURES:

� Internal bearing for smooth rotation of the arms

� Offset column for open work space

� Fore and aft tilt

485 80114 00 CWD-1500 1,500 lb. Wheel Dolly

485 80116 00 CWD-1200H 1,200 lb. Wheel Dolly – High Rise

FEATURECOMPARISON

CWD-1200H CWD-1500

Capacity 1,200 lb (544 kg) 1,500 lb (680 kg)

Maximum Lift Height 51 in (130 cm) 8 in (20 cm)

Power Air Assist/Hydraulic Hydraulic

Lift Arm Speed 24 in (61 cm) 24 in (61 cm)

Tilt (Forward / Rear) 4 in (10 cm) 2 in / 5 in (5 cm / 13 cm)

Side to Side Tilt ±2.78 in (±7 cm) N/A

Dimensions (H x W x L) 123.4 in x 42.5 in x 52.3 in

(313 cm x 108 cm x 133 cm)

30 in x 36 in x 39 in

(76 cm x 91 cm x 99 cm)

Chain Length 72 in (183 cm) 72 in (183 cm)

Shipping 455 lb (206 kg) 120 lb (54 kg)

P/N DESCRIPTION

485 80115 00 Adapter Arm for CWD-1500

485 80117 00 Commercial Vehicle Tubeless Tire System (CTS-2100)

485 80118 00 Super Single Tool (Long Use) for use with CTS-2100

485 80119 00 Super Single Tool (Sporadic Use) for use with CTS-2100


© MAHLE 2018

DIAGNOSTICSYSTEM

COMMERCIAL

TechPRO Commercial Diagnostic System – the most advanced tool for heavy duty diagnosis and repair.

Models in this section:VDS1000HD Commercial Vehicle Diagnostic SystemVDS Combo Diagnostic SystemVCI1000HD Adapter & Cable KitVDS1000HD Subscription Renewal

© MAHLE 2018 41© MAHLE 2018 41

© MAHLE 2018

42 | VDS1000HD

POWERED BY

TECHNOLOGY®

VDS1000SPEED. Decode a VIN in seconds with one click. Communicates with all modules and reports all DTC’s in 20-30 seconds on average.

DATA. Real-time streaming data, with software updates downloaded rapidly from the Internet.

FUNCTIONALITY. Use with existing tablet, laptop, or desktop with no need to purchase additional hardware. TechPRO® Automotive Diagnostic System can be purchased with the option of a tablet bundle.

RESOURCE. History is collected on every component of the analysis with instant pass-thru to repair data for subscribers of Identifix, Mitchell 1, iATN and more…

TECH-FRIENDLY. Bright LED light confirms that VCI is communicating and audible alarm reminds technicians to disconnect.

VDS1000HDSPEED. Read the entire vehicle from one screen, in under a minute.

DATA. Record data log files for playback at a later time, without having to reconnect to a vehicle.

CONNECTION. Provides 54,000+ detailed OEM level fault code descriptions. The VCI1000HD adapter is fully RP1210C and J1939 type 2 compliant.

TESTING. Offers expansive bi-directional capabilities such as manual regens, cylinder cutout tests and idle shutdown enable/disable.

COVERAGE. Provides 98.5% coverage of all heavy duty truck DTCs through 2017.

TechPRO® Diagnostic Systems (VDS Combo Kit)The TechPRO Automotive Diagnostic System (VDS1000) is the most advanced technology available

for professional technicians. This versatile, software-based tool helps analyze, diagnose and repair today’s

sophisticated vehicles faster and more accurately than ever before. After decades of providing diagnostics to

OEM’s end-of-line manufacturing test systems, MAHLE is now bringing this speed and stability to an aftermarket

scan tool for the first time.

The TechPRO Commercial Diagnostic System (VDS1000HD) from MAHLE Service Solutions, powered

by JPRO®, provides the heavy duty market with the ability to analyze, diagnose and repair today’s

vehicles faster. The development and design of the new diagnostic tool was completed in a partnership with

Noregon, the leading vehicle diagnostics solutions supplier to the commercial vehicle industry. It provides more

than 54,000 heavy- and medium-duty fault codes with detailed OEM level component and trailer descriptions.

The easy-to-use design allows users to view and print log files, obtain fault management information, store and

save data and review total vehicle health status.

COMBO KIT INCLUDES BOTH

COMPONENTS FOR DIAGNOSIS

AND REPAIR ON BOTH LIGHT

AND COMMERCIAL VEHICLES

© MAHLE 2018

VDS1000HD | 43

VDS1000HD COVERAGE BY MANUFACTURER

OEM Diagnostic Trouble Codes/Lookup Information

Proprietary OEM Data and Faults

Clear Fault CodesCommanded Tests & Parameter Changes

Trip Data Management* Print Reports by Vehicle

VEHICLE – BODY & CHASSIS

Mack V V V V V

Volvo V V V V V

Freightliner V V V V

Western Star V V V V

Sterling V V V V

International V V V V

Kenworth V V V V

Peterbilt V V V V

ENGINES

Mack V V V V V V

Volvo V V V V V V

Cummins V V V V V V

Caterpillar V V V V

International V V V V V

PACCAR V V V V V

Detroit Diesel V V V V V

Mercedes-Benz V V V V

TRANSMISSIONS

Mack V V V V V

Volvo V V V V V

Allison V V V V

Eaton V V V V

Detroit Diesel V V V V

BRAKES

Bendix V V V V

WABCO V V V V

Haldex V V V V

Wabash V V V

*Includes /Vehicle Health, Trip Reports & LOV Reports

LIGHT VEHICLES (VDS1000) COMMERCIAL VEHICLES (VDS1000HD)

© MAHLE 2018

44 | VDS1000HD

Service and SupportBacked by the MAHLE name for superior quality, each VCI and diagnostic system is crafted for maximum uptime and less maintenance. The TechPRO® series goes beyond standards; quality means failure-free assembly and satisfied end customers. Whether our customers want on-site technical assistance in making their business more efficient or just have a question regarding our products – we’re here for them.

To find your local distributor, contact customer service at (800) 468-2321. www.servicesolutions.mahle.com

Part Numbers402 80011 00 VDS1000HD Commercial Diagnostic System

402 80012 00 VDS Combo Diagnostic System (VDS1000 and VDS1000HD)

402 80013 00 VCI1000HD Adapter & Cable Kit

402 80014 00 VDS1000HD Renewal

Kit Contents Per Kit Type VDS Combo VDS1000HD Adapter Kit

VCI1000 Automotive Vehicle Communication Interface V

VDS1000 Software Activation Card – 1 Year V

VCI1000HD Commercial Vehicle Communication Interface V V

VDS1000HD Software Activation Card – 1 Year V V

Quick Start Guide V V V

6' MicroUSB Cable V V V

Serial to 9 Pin Cable V V V

Serial to 6 Pin Cable V V V

15' B to A USB Cable V V V

Serial to Volvo/MACK OBD 16 Pin (Purple) V V V

Serial to GM Medium Duty OBD Cable (Yellow) V V V

Serial to Ford Medium Duty OBD Cable (Red) V V V

Serial to Medium Duty OBD-II Cable (Gray) V V V

17" Carry Case with Foam Insert V V V

USB Drive V V V

© MAHLE 2018

SERVICINGHD A/C

Superior performance for OEMs and commercial vehicles.

Models in this section:ACX1180C

© MAHLE 2018 45

© MAHLE 2018

46 | ACX1180C

ECO LOCK Quick Couplers

Optional UpgradesDATABASE. Reliable and high-quality vehicle database available for latest A/C service information

ECO LOCK QUICK COUPLERS.Engineered to prevent gas dispersion into the environment

INTEGRATED HOSE FLUSHING. Eliminates need for additional or loose adapters (not shown)

ON-BOARD INTEGRATED THERMAL PRINTER. Print to USB (for standard paper) allows user to store “before and after” service information by vehicle and print information for the customer

INTEGRATED IDENTIFIER. Refrigerant identifier to avoid costly cross contamination – sample filter clearly visible for inspection (not shown)

© MAHLE 2018

ACX1180C | 47

Features

ArcticPRO® for Refrigerant R134A for Heavy Duty A/C ServicingArcticPRO® ACX1180C for refrigerant R134a is the OEM Heavy Duty Commercial version of the ACX1180,

with the same superior system performance. Innovative technology produces faster service times and higher

service accuracy, providing the required features for OEM-Level A/C servicing.

R134A.Fully-automatic program to recover, vacuum, leak test and charge without command.

VACUUM LEAK TEST. Monitors level after evacuation, informs of possible leak.

AUTOMATIC AIR PURGE. Eliminates contaminated air without monitoring gauges or opening valves.

SHOCK-MOUNTED LOAD CELL. Ensures stable calibration and charge accuracy.

AUTOMATIC OIL DRAIN. Display reminds you to empty the graduated container and shows the amount of oil to replace.

ERGONOMIC. Designed with unobstructed accessibility for easy maintenance.

HYBRID FUNCTION.Capable of servicing high voltage electric compressor A/C systems.

20’ CABLE TEMP PROBES. Monitor performance of the A/C unit through A/C vents.

50 LB INTERNAL TANK. Large enough for HD service.

FACTORY INSTALLED HEATER BELT. Heats cylinder to raise refrigerant pressure enabling you to charge during any climatic condition.

MICRON GAUGE.Built-in micron gauge, no need for separate instrument to check vacuum level.

© MAHLE 2018

48 | ACX1180C

ArcticPRO® ACX1180C460 80390 00 ACX1180C R134a Refrigerant Handling System (Commercial HD Version)

SPECIFICATIONS

Certifications SAE J2788, SAE J2099, UL1963

Charge Performance +/- 0.5 oz. at 70° to 75° F (+/- 15g at 21° to 24° C)

Charging Cylinder 50 lb. (22.7 kg) DOT (ACX1180C)

Compressor 3/8 HP – 0.279kW, pressure protected, balanced start-up, oiled, hermetically sealed

Dimensions (H x W x D) 40 in x 23 in x 33 in (101.6 cm x 58 cm x 84 cm)

Filter-Drier Capacity 150 lb. (68 kg) – spin-on type

Hoses 9 ft. (2.75 m)

Languages English, French, Spanish

Operating Ranges 50° - 122°F (10° - 50°C)

Power Source 120 VAC - 60 HZ - 12 AMP

Recycle Performance 95% at 70° - 75° F (21° - 24° C) within 30 minutes

Scale Accuracy +/- 0.03 oz. (+/- 1 g)

Vacuum Pump 5 CFM (141 L/min) dual stage

Ventilation Fan 218 CFM Industrial-duty

Warranty 2 Years – parts & labor

Weight 225 lbs (102 kg)

© MAHLE 2018

EXCHANGE

Fluid exchange made easy for commercial vehicles.

Models in this section:MCX-2HDPSX-3DFX-1DCS-1

HD FLUID

© MAHLE 2018 49

© MAHLE 2018

50 | MCX-2HD

Features

FluidPRO® MCX-2HD Heavy Duty Multi-Coolant Fluid Exchange System provides the convenience of having

one machine for multiple coolants, providing simple, rapid switching from one coolant type to another. MAHLE

Service Solutions offers a range of choices in fluid exchange equipment; with the added feature of multiple

tanks, the FluidPRO® MCX-2HD provides versatility when switching from one coolant to another, allowing

faster service times of three minutes. MCX-2HD provides the required features for heavy duty style servicing.

VERSATILE. Compatible with all coolant types for adaptability.

EFFECTIVE. Contains two 15 gallon coolant tanks and one 15 gallon waste tank, providing simple rapid switching from one coolant to another

DRIP-PROOF TANK CONNECTORS.Easy to disconnect and eliminate waste.

VISIBLE FLUID LEVEL INDICATORS.Aid in service accuracy.

EASY TO READ GAUGES.Monitor system pressure and vacuum for increased safety.

CONVENIENT.Powered by vehicle’s battery.

PRESSURE RELIEF FUNCTION. Perform service on hot vehicles safely using the built-in pressure relief function.

PRESSURE TEST FUNCTION. Monitor system pressure to check for any leaks.

FluidPRO® Multi-Coolant Exchange for Heavy Duty Servicing

© MAHLE 2018

MCX-2HD | 51

FluidPRO® MCX-2HD Multi-Coolant Exchange Systems470 80032 00 MCX-2HD Multi-Coolant Exchange with HD Truck Adapter Set, 15 gal tanks

SPECIFICATIONS

Adapters Step Adapters: Universal; 2 sets; 1-1/4 in to 1-3/4 in range (3.2 cm to 4.4 cm) diameter (MCX-2HD contains additional step adapters) / Hose Adapters: Universal; 2 hoses, 1-1/4 in to 1-3/8 in (3.2 cm to 3.5 cm) and 1-1/2 in to 1-3/4 in. (3.8 cm to 4.4 cm) diameter (MCX-2HD contains additional adapter hoses)

Coolant Exchange 92 to 98% single pass, average exchange for most vehicles

Dimensions (H x W x D) 45 in x 38 in x 22.5 in (114 cm x 97 cm x 57 cm)

Hoses 10 ft. (3 m) black and green with quick high flow disconnects

Fluid Tanks / Types Contains two 15 gal (57 liter) new coolant tanks and one 15 gal waste coolant tank; inte-grated output tube with debris filter and check valve

Operating Range 32° to 122°F (0° to 50°C)

Power Source 12 VDC - 15 Amp

Pressure Switch 6 to 12 psi (0.4 to 0.8 bar); protects vehicle cooling systems from high pressure

Pumps 2 gal. (7.9 liter) per minute Fill: Diaphragm Type / Drain: Impeller Type

Warranty 1 Year–parts & labor

Weight 170 lbs. (77 kg)

© MAHLE 2018

52 | PSX-3

Features

FluidPRO® Power Steering Fluid Exchange Systems are the answer for providing multiple power steering fluid

exchanges under one roof. Quick and easy changeover between different power steering fluid types of the

PSX-3 allows for improved technician productivity. The FluidPRO PSX-3 is engineered for easy service hook-up

and simple operation; just flip a switch and begin extracting or adding fluid. The added feature of the dual pump

results in fast service times of 5-15 minutes, while the compact design takes up less floor space.

VERSATILE.Multiple power steering fluid capability for increased compatibility.

DUAL-PROCESS HOSES.Provides visual insight to new vs. used fluid.

DUAL DIAPHRAGM-TYPE PUMPS.Yields service times of 5-15 minutes.

EFFECTIVE.Equipped with 1 gallon new and 1 gallon used fluid tanks for complete servicing.

COMPACT CART.Designed to occupy less floor space and provides fluid container storage.

FluidPRO® Power Steering Fluid Exchange for Heavy Duty Servicing

© MAHLE 2018

PSX-3 | 53

FluidPRO® PSX-3 Power Steering Fluid Exchange Systems415 80012 00 PSX-3 Power Steering Fluid Exchanger with Mobile Cart415 80020 00 PSX-3 Power Steering Fluid Exchanger for Bench Mounting

Specifications

Casters 360° swivel; locking (for 415 80012 00 only)


Fluid Tank Capacities 1 gal (3.79 liter) clear PVC

Fluid Types Multiple power steering fluid capability

Hoses 3/8 in (0.95 cm) clear PVC

New/Used Fluid Pumps Diaphragm type, 1 gallon (3.79 liter) per minute new fluid / 2 gallon (7.57 liter) per minute used fluid

Operating Range 32° to 122°F (0° to 50°C)

Power Source 12 VDC - 4 Amp

Process Time 5 to 15 minutes average


Weight 48 lb. (22 kg)

© MAHLE 2018

54 | DFX-1

Features

The FluidPRO® DFX-1 Differential Fluid Exchange System is the complete answer for differential fluid exchange

when delivering superior service means working in tight spaces. Designed for fully-automatic operation with

minimal technician input to maximize efficiency, the DFX-1 is engineered for easy service hook-up and simple

operation; just flip a switch and begin extracting or adding fluid. The added feature of the dual pump results in

fast service times of 10-15 minutes helping to get your drivers back on the road safely.

ADAPTABLE.Services all gear oils including synthetic for increased compatibility.

VALVED-HOSE ENDS.Prevents fluid spill and ensures clean operation.

DUAL DIAPHRAGM-TYPE PUMP.Moves heavy oil for speedy service times of 5-15 minutes.

EFFECTIVE.Equipped with 1 gallon new and 1 gallon used fluid tanks for complete servicing.

COMPACT CART.Designed to occupy less floor space and provides fluid container storage.

FluidPRO® Differential Fluid Exchange for Heavy Duty Servicing

© MAHLE 2018

DFX-1 | 55

FluidPRO® DFX-1 Differential Fluid Exchange System445 80001 00 DFX-1 Differential Fluid Exchanger

SPECIFICATIONS

Casters 360° swivel; locking


Fluid Tank Capacities 1 gal (3.79 liter) clear PVC

Fluid Types All gear oils including synthetic

Hoses 3/8 in (0.95 cm) clear PVC; 9.5 ft. (3 m) long; valved ends

New/Used Fluid Pumps Diaphragm type, 1 gallon (3.79 liter) per minute

Power Source 120 VAC - 0.7 Amp

Process Time 10 to 15 minutes average


Weight 54 lbs. (25 kg)

© MAHLE 2018

56 | CFF-1HD

FluidPRO® Multi-Fluid Filtration System for Heavy Duty Servicing

One machine that can handle a wide variety of industry fluids including hydraulic oil, gear lube, transmission

fluid, and engine oil. The CFF-1HD Multi-Fluid Filtration System was designed to be portable, pneumatic, and

self-contained for both on- and off-highway applications.

FeaturesDUAL FILTER SYSTEM. Removes water and particulates.

PORTABLE. Easily moveable for on-site or off-site use.

FULLY PNEUMATIC.No electric connection needed.

FAST.Filters 44 quarts of engine oil in approximately 5 minutes.

NO MESS.Patented “spill-free” connection for “no-mess” operation.

DIFFERENTIAL FILTER GAUGES.Lets you know when your filters need to be changed.

© MAHLE 2018

CFF-1HD | 57

FluidPRO® Multi-Fluid Filtration System

P/N 470 80034 00 CFF-1HD Multi-Fluid Filtration System

SPECIFICATIONS


Air Supply 125 PSIG

Average Gallons Per Minute (GPM) Hydraulic 8 GPM, Engine Oil 4 GPM, Gear Lube 2 GPM

Construction Powdered coated, all steel

Weight 150 lb (68 kg) Dry

Warranty 1 Year

© MAHLE 2018

58 | EFP-150HD

FluidPRO® Portable Fuel Priming System for Heavy Duty Servicing

The EFP-150HD portable fuel priming system is revolutionary in that it dramatically reduces your labor time and

costs. When your trucks run out of fuel and the fuel lines fill with air and you need to prime the fuel system to

restart, this unit provides a quick, easy method to get the job done -- keeping your vehicles out of the shop

and on the road.

FeaturesRAPID ENGINE PRIMING. Primes in seconds with and without a module, getting drivers back on the road and reducing down time.

SAFE. Significantly reduces roadside exposure – increasing driver safety.

BUILT SOLID. All steel construction.

METERED.Resettable fuel meter for billing the customer after fuel transfer.

PORTABLE.Easily moveable for on-site or off-site use.

TANK SWEEPS.Removes water and sediments from fuel tanks.

© MAHLE 2018

EFP-150HD | 59

FluidPRO® Portable Fuel Priming System

P/N 410 80009 00 EFP-150HD Portable Fuel Priming System

SPECIFICATIONS


Motor 12 Volt / 20 Amp DC

Pump 3GPM @ 20 PSIG

Power Supply Electric, 12 ft power cord with clamps

Fuel Meter Digital resettable meter

Hoses 15 ft suction, 11 ft discharge (with attached Compucheck fitting and fuel dispenser)

Draw Tube 30 in tube for fuel tanks with anti-siphon fuel tanks

Construction Steel powder coated frame

Weight 37 lb (17 kg)

Warranty 1 Year

FluidPRO® Portable Fuel Priming System for Heavy Duty Servicing

© MAHLE 2018

60 | VCX-32HD

FluidPRO® Coolant Exchange System for Heavy Duty Servicing

The VCX-32HD is a unique system that allows for the extraction, storing and re-filling of large capacity engine

coolant systems (up to 32 gallons), eliminating air pockets during engine maintenance.

FeaturesFAST.Fully pneumatic allowing a 1.5 GPM fill/drain rate.

CLEAN.No need to handle fluid and includes a drain bypass valve to avoid contaminated coolant from entering tank.

EASY.Utilizes two hoses to connect to the top and bottom of a coolant system/radiator via quick connect fittings.

AUTOMATIC COOLANT FLOW STOP.Fills the same amount it drains, eliminating air pockets in the coolant system.

VERSATILE.Can also be used to perform coolant pressure, vacuum tests, or coolant system flushes.

SAMPLING CAPABILITIES.Samples can easily be taken during the drain process.

© MAHLE 2018

VCX-32HD | 61

FluidPRO® Coolant Exchange System

P/N 470 80033 00 VCX-32HD Coolant Exchange System

SPECIFICATIONS


Air Supply 125 PSIG

Tank Capacity 34 gal

Wheels 3 in front casters, 10 in semi pneumatic rear tires

Hoses 15 ft on both vacuum, pressure hose and drain/fill hose

Filters 5 micron filter for refilling vehicles after coolant removal


Weight 157 lb (71.2 kg) Dry

Warranty 1 Year

FluidPRO® Coolant Exchange System for Heavy Duty Servicing

© MAHLE 2018

62 | VOX-14HD

FluidPRO® Oil Exchange Systemfor Heavy Duty Servicing

The VOX-14HD is a revolutionary system that dramatically reduces your labor time and costs. The oil change

process is virtually automatic, which allows your technicians to perform other tasks while changing oil.

Additionally, with our Quick Oil Change Technology, a 40 quart oil change can be completed in about 15

minutes, saving you approximately 40 minutes on every oil change performed.

FeaturesFAST. Can complete a 40-quart oil change in approximately 15 minutes.

FULLY PNEUMATIC. No electric connection needed.

TRULY MOBILE. Can be rolled easily and vehicle mounted.

LESS DOWN TIME. More time for your trucks on the road.

PORTABLE. Easily moveable for on-site or off-site use.

EASY TO USE. Features integrated pistol-grip oil dispenser.

© MAHLE 2018

VOX-14HD | 63

FluidPRO® Oil Exchange System

P/N 420 80004 00 VOX-14HD Oil Exchange System

SPECIFICATIONS

Dimensions (H x W x L) 47 in x 26 in x 32 in (119 cm x 66 cm x 81 cm)

Service Time 40 quart service in 15 minutes

Air Supply 125 PSIG @ 6 SCFM

Fresh Oil Supply Min 300 PSIG / Max 500 PSIG

Tank Capacity 14 gal

Storage Tank 14 gal

Metered Oil Dispenser Integrated pistol grip, dispense in quarts or liters

Hoses 15 ft suction, 15 ft fill, 3 in single front, 10 in semi pneumatic rear


Weight 118 lb (53..5 kg) Dry

Warranty 1 Year

FluidPRO® Oil Exchange Systemfor Heavy Duty Servicing

Commercial Vehicle Service Tools and Equipment Product Catalog · 2020. 8. 5. · Equipment Product...

Documents

Transcript of Commercial Vehicle Service Tools and Equipment Product Catalog · 2020. 8. 5. · Equipment Product...