Commercial Pg030 050 Service

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Service Manual PGP030/031 Series PGP050/051 Series Service Manual HY09-SM030/031/050/051/US Effective: August 2002 Supersedes: June 1989 new photo

description

Product Detail - 1993963 37MT New Starter _ Delco Remy

Transcript of Commercial Pg030 050 Service

  • Service ManualPGP030/031 SeriesPGP050/051 Series

    Service ManualHY09-SM030/031/050/051/US

    Effective: August 2002Supersedes: June 1989

    new photo

  • 2 Parker Hannifin CorporationGear Pump DivisionYoungstown, OH

    FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONALINJURY AND PROPERTY DAMAGE.

    This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigationby users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the currentproduct catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible formaking the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met.

    The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporationand its subsidiaries at any time without notice.

    WARNING

    The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance aregoverned by the provisions stated in the Offer of Sale.

    Offer of Sale

    Service Manual HY09-SM030/031/050/051/US

    Table of contents Series PGP 030/031 Series PGP 050/051

    Use Genuine Parker Replacement Parts

    DESCRIPTION PAGE NO.

    General Instructions ............................................ 3

    Disassembly instructions ..................................4-6

    Assembly instructions ......................................6-9

    Guidelines for acceptable wear ........................... 9

    Tool list ............................................................... 10

    Lubrication and oil recommendations ......... 11-12

    Recommended start-up proceduresfor new or rebuilt pump ...................................... 12

    Recommended test procedure .......................... 13

    Offer of sale ....................................................... 14

  • 3 Parker Hannifin CorporationGear Pump DivisionYoungstown, OH

    Plug 5 in position B gives clockwise rotation.

    Plug 5 in position A gives counterclock-wise rotation.

    Check valves in both positions give bi-directional rotation.

    Items shaded apply tomultiple assemblies only.

    PARTS LIST

    1. Snap Ring2. Outboard Bearing3. Seal4. Shaft End Cover5. Check Assemblies

    or Plug6. Ring Seals7. Roller Bearings8. Pocket Seals9. Thrust Plates10. Integral Drive Shaft

    and Gear Set

    PGP030/031/050/051Service Manual

    General InstructionsThese service instructions will familiarize you withParker's single and multiple pumps:

    their component parts the relative position of each part proper methods for assembly or disassembly of

    the units

    To facilitate the repair of these units, and beforeany work is done, we suggest that you first readall of the steps used in disassembly and assembly.

    Dirt is the enemy of any hydraulic system. Thefirst requirement of good maintenance of hydraulicequipment is cleanliness. MAKE SURE YOUDISASSEMBLE AND ASSEMBLE YOURHYDRAULIC EQUIPMENT IN A CLEAN AREA.

    Our pictures show a Model PGP051. Notes inthe text cover variations between this unit andthe other models.

    It is important to airblast all parts and wipe themwith a clean, lintless cloth before assembly.

    11. Gasket Seals12. Dowel Pins

    (PGP031/051 only)13. Bearing Carrier14. Connecting Shaft15. Matched Gear Set16. Gear Housing17. Port End Cover18. Washers19. Studs or Cap Screws20. Nuts

    A pump must be driven in the direction of rotation forwhich it was built; otherwise, the pressure will blowthe shaft seal. Check the exploded view and notes atright for proper direction of rotation.

    Parker's Replacement PartsParker's replacement parts are of original equipmentstandards. For assured quality of material and work-manship, and for compatibility in assembly, USEONLY GENUINE PARTS.

    It is a good idea to check all replacement partsbefore installing them to be certain that they werenot damaged in shipment.

    Service Manual HY09-SM030/031/050/051/US

    General InstructionsService ManualSeries PGP 030/031 Series PGP 050/051

    USE CAUTION IN GRIPPING ALL PARTS IN THEVISE TO AVOID DAMAGING

    MACHINED SURFACES.

  • 4 Parker Hannifin CorporationGear Pump DivisionYoungstown, OH

    Start Disassembly HereCAUTION:1. If prying off sections becomes necessary, take extreme care not to mar or damage machined surfaces. Excessive force while prying

    can result in misalignment and seriously damage parts.

    2. Do not force parts during assembly, and never use an iron hammer.

    3. Gears are closely matched, therefore they must be kept together as sets, when removed from a unit. Handle with care to avoiddamage to the journals or teeth.

    4. Never hammer roller bearings into bores. Use only an arbor press or other suitable tool.

    1) Mount the pump in a visewith the shaft end pointingdown. Index mark allsections with a punch. Besure to align these markswhen reassembling.

    2) Remove the 4 capscrews on single units,or the 4 hex nuts, studs,and washers on multipleunits with a socketwrench.

    3) Lift off the port end cover.If necessary to pry loose,refer to caution note.

    If the thrust plate remainsin the gear housing, it canbe tapped out later with awooden hammer handle.Be careful not to distortthe thrust plate.

    4) Lift the gear housingfrom the gears. Take carenot to damage machinedsurfaces.

    For PGP031/051- Pry thegear housing from thegears and off the dowelsfrom opposite sides,taking care not todamage machinedsurfaces.For multiple assemblies only.

    5) Carefully remove thedrive and driven gears,without allowing the teeth tocome into rough handlingcontact. Keep these gearstogether, because they area matched set. Examineand replace if necessary.(See page 9.)For multiple assemblies only.

    6) Lift or pry off the bearingcarrier carefully to preventdamage to contact faceand edges.

    For PGP031/051, pry thebearing carrier off thedowels from oppositesides. Take carenot to damage themachined surfaces.Lift off thebearing carrier.

    For multiple assemblies only.

    Service Manual HY09-SM030/031/050/051/US

    Disassembly Instructions Series PGP 030/031 Series PGP 050/051

  • 5 Parker Hannifin CorporationGear Pump DivisionYoungstown, OH

    7) Remove the drive gearconnecting shaft.For multiple assemblies only.

    8) Lift or pry off the firstsection gear housing. Becareful not to damagemachined surfaces. If thethrust plate remains in thegear housing, remove asdescribed in Step 3.

    9) Remove the driven gearand the integral gear anddrive shaft. Keep thesetogether as they are amatched set. Examineand replace if necessary.Be careful not to damagethe machined surfaces ofthe gears.

    10) Pry the thrust platesfrom the shaft end cover,port end cover, or bearingcarrier with a screwdriveror similar tool. Avoiddistorting the thrust plates.Visually inspect thrustplates for wear or damage.Replace if necessary.(See page 9.) Remove anddiscard all rubber pocketseals and gasket seals.

    11) Examine all rollerbearings for scoring,spalling, or pitting. Ifreplacement is necessary,remove the bearings witha bearing puller.

    12) It is generallyadvisable to replace ringseals when rebuilding theunit. To replace, removethe drive gear bearingwith a bearing puller,and remove the ring sealfrom the bottom of thebearing bore.

    13) If the pump isequipped with an out-board bearing, place theshaft end cover in a visewith the mounting face up.Remove the bearing snapring with a smallscrewdriver or awl.

    14) Use a bearing pullerto remove the outboardbearing.

    Service Manual HY09-SM030/031/050/051/US

    Disassembly Instructions Series PGP 030/031 Series PGP 050/051

  • 6 Parker Hannifin CorporationGear Pump DivisionYoungstown, OH

    Start Assembly Here

    15) With the mounting facedown, remove the double lipseal by inserting the specialseal removal tool (see ToolList Pg. 10) into the notchbetween the double lip sealand the shaft end cover. Tapthe seal out and discard.

    1) Stone off all machinedsurfaces with a medium-grit, carborundum stone.

    2) If the bearings havebeen removed, deburrbearing bores. Rinseparts in a solvent. Airblast all parts and wipewith a clean, lintless clothbefore starting assembly.

    3) Grip the shaft endcover in a vise with themounting face down.Examine the plug or the2 check valves to be surethat they're tightly inplace. Replacement isnecessary only if partsare damaged. Removewith a screwdriver or aspecial check valve tool(see Tool List page 10).

    4) If plug or check valvesare being replaced, screwin new parts tightly. Stakethe plug with a prickpunch at both ends of thescrewdriver slot andaround the edges. Screwthe check valves in tightlywith the tool. Peen edgeof hole 1/32" to 1/16" with1-1/2" diameter steel ball.

    Service Manual HY09-SM030/031/050/051/US

    Disassembly/Assembly Instructions Series PGP 030/031 Series PGP 050/051

  • 7 Parker Hannifin CorporationGear Pump DivisionYoungstown, OH

    5) ASSEMBLY STEPS 5,6, 7, 9 AND 11 APPLY TOTHE SHAFT ENDCOVER, BEARINGCARRIERS, AND THEPORT END COVER.If the ring seals are beingreplaced, insert into thebottom of drive the gearbearing bore. The notchin the ring seal MUST BEVISIBLE. This is a checkto be certain that thenotched side is next tothe bearing.

    6) If any bearings havebeen removed from theshaft end cover, port endcover, or bearing carrier,replace the bearings bypressing them into thebearing bore with anarbor press.

    7) Before inserting a new lipseal in the shaft end cover,coat the outer edge of the lipseal and its recess withPermatex Aviation Form-A-Gasket No. 3 Non-hardeningSealanTM or equivalent. Withthe metal side of the lip sealup, press it into the mountingflange side of the shaft endcover with an arbor press andbar (See Tool List page10). Onthe PGP030/031 series, makecertain that the lip seal is fullyseated in the recess. On thePGP050/051 series, do notattempt to bottom-out the seal;press it in only until it is flushwith the face of the recess.Wipe off surplus sealant.

    8) Check all thrustplates for wear. Replaceif necessary (see page 9).Note that the thrust platesfor pumps and motors aredifferent. Pump thrustplates have a single reliefpocket and must beinstalled with this grooveon the high pressure side.Motor thrust plates aregrooved on both sides.

    For PGP031/051, therelief groove on all theunidirectional thrust platesmust be towards the highpressure (outlet) side ofthe pump.

    PGP030/050 series pumpand motor plates resemblethe motor plate illustration.

    9) Grip the shaft endcover in a vise with themounting face down. Cut2 pocket seals 7/32 longfrom the pocket seal strip.Grease these pocketseals well and insert theminto the middle slots onthe reverse side of thethrust plate.

    10) With the pocketseals facing down, placethe thrust plate over thebearings in the shaft endcover. Tap thrust platewith a soft hammer toabout 1/32" from themachined surface.

    11) Cut 4 pocket sealsapproximately 1/4" long fromthe pocket seal strip. Insertone pocket seal into each ofthe slots in the thrust plate.Push each pocket seal all theway in so that it touches theroller bearings. Tap the thrustplate down firmly against themachined surface with a softhammer. Use a sharp razorblade to trim the exposed endof the pocket seal square andflush with the thrust plate.

    12) Insert the splinedend of the drive shaft intothe special steel sleeve(see Tool List page 10).Lightly grease the driveshaft and sleeve. Insertthe integral gear anddrive shaft with sleeveinto the shaft end coverwith a twisting motion.Be careful not to damagethe double lip seal. Pushdown carefully until thegear rests against thethrust plate. Remove thesteel sleeve. Insert thedriven gear.

    Service Manual HY09-SM030/031/050/051/US

    Assembly Instructions Series PGP 030/031 Series PGP 050/051

    motor pump

  • 8 Parker Hannifin CorporationGear Pump DivisionYoungstown, OH

    13) Grease the new gasketseals and insert them intothe grooves in both sidesof all gear housings.For the PGP031/051 -Examine all dowel pins.(See page 9.)* Beforeinserting a pin, make certainthat the hole is clean andfree from burrs. Start thepin into the hole gently andstraight, tapping lightly witha soft hammer.

    14) Slide the first sectiongear housing over thegears and tap it with asoft hammer until it reststightly against the shaftend cover.

    Be careful not to pinch thegasket seal. Squirt oil overthe gears to provide initiallubrication when the pumpis started.

    For the PGP031/051-Lineup the dowels with thematching holes. When theparts are parallel, squeezethem together or gently tapalternately over dowelswith a plastic hammer untilthe parts become paralleland move smoothlytogether. Do not force.

    15) With the thrust platesmounted on the bearingcarrier (as in steps 9, 10,11), position it on the gearhousing so that the rollerbearings receive the journalsof the drive and drivengears. Make sure that thedrain port in the bearingcarrier is on the suction orinlet side if the unit is beingbuilt as a pump. (Motors donot have drain vents in thebearing carrier.) Make surethat the index marks areproperly aligned.Insert dowel pins(PGP031/051 only).For multiple assemblies only.

    16) Insert the connectingshaft in the spline of thedrive gear.For multiple assemblies only

    17) Insert the drive andthe driven gears of thesecond section into theirrespective bearings.Make certain gears arein contact with the thrustplate face.For multiple assemblies only.

    18) Slide the second sectiongear housing over the gearsand tap it tight against thebearing carrier with a softhammer. Be careful not topinch the gasket seal. Squirtoil over the gears to provideinitial lubrication when pumpis started.

    For PGP031/051 line up thedowels and the holes in the2 castings. When parts areparallel, squeeze themtogether or gently tapalternately over the dowelswith a plastic hammeruntil parts move smoothlytogether. Do not force. Insertdowel pins (PGP031/051only).For multiple assemblies only

    19) Place the port endcover over the gearjournals and tap tightlyagainst the gear housing.Be careful not to pinch thegasket seal.For PGP031/051 Align thedowels with the holes in themating casting. Beingcareful not to pinch thegasket seal, tap the portend cover lightly in thecenter between bearingbores to engage the dowelsand to move parts togetherin final seating.

    20) Thread the 4 fasteners(cap screws and washers,or studs, washers, andnuts) into the shaft endcover and tightenalternately or cross-corner.Rotate the drive shaft witha 6" wrench to makecertain there is no bindingin the pump.

    Service Manual HY09-SM030/031/050/051/US

    Assembly Instructions Series PGP 030/031 Series PGP 050/051

  • 9 Parker Hannifin CorporationGear Pump DivisionYoungstown, OH

    Guidelines for acceptable wear

    Gear Housings

    Wear in excess of .005" cutout necessitatesreplacement of the gear housing.

    Place a straight-edge across the bore. If you can slipa .005" feeler gage under the straight-edge in the

    cut-out area, replace the gear housing.

    Pressure pushes the gears againstthe housing on the low pressure side.As the hubs and bearings wear, thecutout becomes more pronounced.Excessive cutout in a short period oftime indicates excessive pressure or

    oil contamination. If the relief valve settings are withinprescribed limits, check for shock pressures ortampering. Withdraw oil sample and check it andthe tank for dirt.

    Where cut-out is moderate, .005" or less, the gearhousing is in good condition, and both ports are of thesame size, the housing may be flipped over and reused.

    Gears

    Any wear on the gear hubs detectable by touch, or inexcess of .002" necessitates replacement. Scoring,

    grooving, or burring of the outsidediameter of teeth requires replacement.Nicking, grooving, or fretting of teethsurfaces also necessitates replacement.

    Drive Shafts

    Replace if there is any wear detectable bytouch in the seal areas or at the drivecoupling. .002" wear is themaximum allowable.

    Wear in the shaft seal areasindicates oil contamination. Wear or damage tosplines, keys or keyways necessitates replacement.

    Thrust Plates

    The thrust plates seal the gear section at the sides ofthe gears. Wear here will allow internal slippage,meaning the oil will bypass within the pump. Themaximum wear allowable is .002".Replace the thrust plates if they arescored, eroded or pitted. Check thecenter of the thrust plates where thegears mesh. Erosion here indicates oilcontamination. Pitted thrust platesindicate cavitation or oil aeration. Discolored thrustplates indicate overheating, probably insufficient oil.

    Dowel Pins

    If either the dowel pin or dowel hole is damaged, thepin, machined casting, or both, must be replaced.

    If more than reasonable force is requiredto seat dowels, the cause may bepoorly deburred or dirty parts; cockingof dowel in the hole or improper pin-to-hole fit.

    Continued on the following page

    Service Manual HY09-SM030/031/050/051/US

    Guidelines for Acceptable Wear Series PGP 030/031 Series PGP 050/051

    22) If the unit is equippedwith an outboard bearing,guide the bearing into itsrecess in the shaft endcover. This is not a pressfit. Insert the snap ringinto its groove to retainthe outboard bearing.

    21) After the fasteners aretight and you are surethere is no internal binding,torque the diagonallyopposite fasteners to200 ft. lbs. (2400 in. lbs.).

  • 10 Parker Hannifin CorporationGear Pump DivisionYoungstown, OH

    Guidelines for Acceptable Wear continued

    Bearings

    If the gears are replaced; the bearings mustalso be replaced. Bearings should fit into thebore with a light press fit. A near, hand-fitis allowable.

    Seals and Gaskets

    Replace all of the rubber and polymer sealswhenever disassembling the pump. Includeall of the "O" rings, the pocket seals behind

    the thrust plates, the shaft seal, and the gasket seals.

    Check Valves

    Examine the small check valves in the shaftend cover to make sure that they are intactand functioning. If there are no check valveshere, make sure that the high pressure side of theshaft end cover is plugged.

    Tool List Arbor press

    Awl

    1-1/2" dia. steel ball

    Bearing puller (Owatonna Tool Co. MD-956 orequivalent)

    Clean, lintless cloths

    Deburring tool (an old file with the cutting teethground off)

    Machinists hammer

    Soft hammer

    Permatex Aviation Form-A-Gasket No. 3Non-hardening SealantTM or equivalent

    Medium-grit, carborundum stone

    Oil and grease

    Snap-ring pliers

    Prick punch

    Sharp, razor blade

    Scale (1/32" for graduations)

    Small screwdriver

    Torque wrench

    Vise with 6" minimum open spread

    Bar for lip seal installation

    Note: For P30/P31, use 1-3/4" dia. by 2 bar.

    For P50/P51, use 2-1/2" dia. by 2" bar.

    Special steel sleeve

    Service Manual HY09-SM030/031/050/051/US

    Tool List Series PGP 030/031 Series PGP 050/051

  • 11 Parker Hannifin CorporationGear Pump DivisionYoungstown, OH

    Lubrication and OilRecommendationsAll parts, with the exception of the outboard bearing,are lubricated by the hydraulic oil in the circuit.Particular attention must be paid to keep clean oil inthe circuit system. Whenever there is a pump ormotor failure, and there is reason to feel that metalparticles may be in the system, the oil must bedrained, the entire system flushed clean and anyfilter screens thoroughly cleaned or replaced. Newoil should be supplied for the entire system. Oilsuitable and recommended for use in circuitsinvolving Parker's pumps and motors should meetthe following specifications:

    Viscosity: 50 SSU minimum @ operating temperature 7500 SSU maximum @ starting temperature

    150 to 225 SSU @ 100 F. (37.8C.) (generally) 44 to 48 SSU @ 210 F. (98.9 C.) (generally)

    Viscosity Index: 90 minimum

    Aniline Point: 175 minimum

    Recommended Additives: Foam depressant,rust and oxidation inhibitors.

    Other Desirable Characteristics:

    Stability of physical and chemical characteristics.

    High demulsibility (low emulsibility) for separationof water, air and contaminants.

    Resistant to the formation of gums, sludges, acids,tars and varnishes.

    High lubricity and film strength.

    General Recommendations:

    A good-quality hydraulic oil conforming to thecharacteristics listed above is essential tothe satisfactory performance and long life of anyhydraulic system.

    Oil should be changed in regular schedules inaccordance with the manufacturer's recommendations,and the system should also be periodically flushed.

    Oil temperature in reservoir must not exceed 200 F.,(93.3 C.) with a maximum temperature of 180 F.(82.2 C.) recommended. Higher temperatures willresult in rapid oil deterioration.

    Reservoir capacity should equal in gallons the pumpoutput in gpm or the total gpm of all pumps, wherethere is more than one in the system.

    Oil poured into the reservoir should pass through a 100mesh screen. Pour only clean oil from clean containersinto the reservoir. A 100 mesh screen may be used inthe suction line leading to the pump. A suction filtershould be of sufficient size to handle twice the pumpcapacity. It must be cleaned and checked regularly toavoid damage due to contamination and cavitation.

    Normal Temperatures:

    O F. (-1 8 C.) to 100 F. (37.8 C.) Ambient100 F. (37.8 C.) to 180 F. (82.2 C.) System. Be sureyour oil is recommended for the temperatures youexpect to encounter.

    Cold Weather Operation:

    Oils for use in cold weather should have a viscositynot exceeding 7500 SSU at the minimum start-uptemperature. A pour point of at least 20 F. belowstart-up temperature is recommended. Start-upprocedures should allow for a gradual warm-up untilthe oil reaches a reasonably fluid state.

    Continued on the following page

    Approximate SSU @

    Service Manual HY09-SM030/031/050/051/US

    Lubrication and Oil Recommendations Series PGP 030/031 Series PGP 050/051

  • 12 Parker Hannifin CorporationGear Pump DivisionYoungstown, OH

    The Use of Other Fluids:

    Automatic Transmission Fluid (ATF): Generalexperience here has been satisfactory; however, ATFoils are sometimes too expensive for normal use inhydraulic systems.

    Diesel Fuel or Kerosene (Coal Oil): Thoughsometimes used as dilutants for cold weatheroperations, these fluids are not recommended,as they are not sufficiently refined products.

    Fire Resistant Fluids: Of the several different types,only the inverted emulsion types may be used withoutchanging to special seals, packing, gasket, hose, etc.,compositions. Their use may materially reduce pumplife. Experience indicates that the use of FR fluids canbe disastrous unless certain precautions are followed.DO NOT USE ANY FIRE RESISTANT FLUIDS ORNON-PETROLEUM OILS WITHOUT CONSULTINGOUR TECHNICAL SERVICE DEPARTMENT.

    These suggestions are intended as a guide only.OBTAIN YOUR FINAL FLUID RECOMMENDATIONSFROM YOUR FLUID SUPPLIER.

    Recommended Start-upProcedure For New orRebuilt PumpBefore installing a new or rebuilt pump, back offthe main relief valve until the spring tension on theadjusting screw is relieved. This will avoid thepossibility of immediate damage to the replacementunit in the event that the relief valve setting hadbeen increased beyond the recommended operatingpressure, prior to removing the old unit.

    Before connecting any lines to the pump, fill all portswith clean oil to provide initial lubrication. This isparticularly important if the unit is located above theoil reservoir.

    After connecting the lines and mounting thereplacement unit, operate the pump at least twominutes at no load and at low rpm (400 min.) Duringthis break-in period, the unit should run free and notdevelop an excessive amount of heat. If the unitoperates properly, speed and pressure can then beincreased to normal operating settings.

    Reset the main relief valve to its proper setting whilethe pump is running at maximum operating engine(motor) speed for the vehicle.

    ALWAYS USE AN ACCURATE GAUGE

    WHEN ADJUSTING THE RELIEF VALVE

    PRESSURE SETTING.

    Lubrication and Oil Recommendations continued

    Service Manual HY09-SM030/031/050/051/US

    Recommended Start-up Procedures Series PGP 030/031 Series PGP 050/051

  • 13 Parker Hannifin CorporationGear Pump DivisionYoungstown, OH

    RecommendedTest ProcedureTo be sure that there is an adequate supply of oil forthe pump, maintain at least one gallon of oil for eachgpm of pump capacity.

    If one section of a tandem pump is being tested,make sure that all other sections not being testedare adequately supplied with oil. If any of the othersections run dry, or if the plugs are left in the ports,serious and permanent damage will result.

    The oil should be a good-quality hydraulic oil ratedat 150 SSU at 100 F., with the oil temperature heldat 120 F. plus or minus 5F. (Test procedures aredescribed in detail in SAE handbooks; see HydraulicPower Pump Test Procedure, SAE J745c.)

    The feed line must be of adequate size with no morethan 5" mercury vacuum adjacent to the pump inlet. Asa rule, the feed line must provide a feed flow velocitynot in excess of 8 feet per second.

    Hot oil must not be fed into a cold pump. It may seize.Jogging the pump may prevent seizure.

    Operate the pump at least two minutes at zeropressure and at moderate speed (not over 1500 rpm)

    If the pump becomes hot to touch, it is binding andmay seize. This doesn't happen often, but if it does,the pump will have to be disassembled and rebuilt,with extra care taken to remove burrs and to assurefreedom from binding.

    Gradually increase pressure on the pump, until thedesired test pressure has been reached. This shouldtake about five minutes.

    Pump output flow should run close to rated catalogperformance figures, which are averaged from testingseveral pumps. A 5% lower reading may be used as arated minimum if new or relatively new parts havebeen used. Worn parts, which meet the guidelines foracceptable wear, (See page 9) may be used to

    rebuild the pump, however, the performancerating may decrease. (A 10-15% lower rating canbe expected.)

    Many repairmen measure the output at normaloperating speed and at zero pressure, then again at1000 psi (or the operating pressure of the equip-ment), and allow a volume decrease approximatingthe listing below. This is a suggested reference, onlywhich makes allowance for re-used parts.

    PGP030/050 pumps are generally tested to 2000 psimaximum.

    At test speeds other than 1800 rpm, gpm deliverywill vary almost proportionately, but the same(drop-off) figures should be used.

    Be sure to run the pump in the direction for whichit was designed and built. Driving the pump in thewrong direction will build up pressure behind the shaftseal, damaging it and necessitating replacement.

    Since it is rarely feasible to test motors ondynamometers, the practical procedure is to test themas pumps, running complete testing procedures ineach direction.

    After completing testing procedures, the pump isready for installation and immediate duty operationon the equipment. Again, it must be rememberedthat to prevent seizure, hot oil must not be fed intoa cold pump.

    Service Manual HY09-SM030/031/050/051/US

    Recommended Test Procedures Series PGP 030/031 Series PGP 050/051

  • 14 Parker Hannifin CorporationGear Pump DivisionYoungstown, OH

    The items described in this document and other documents or descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorizeddistributors are hereby offered for sale at prices to be established by Parker Hannifin Corporation, its subsidiaries and its authorized distributors. Thisoffer and its acceptance by any customer ("Buyer") shall be governed by all of the following Terms and Conditions. Buyers order for any such items,when communicated to Parker Hannifin Corporation, its subsidiary or an authorized distributor ("Seller") verbally or in writing, shall constitute acceptanceof this offer.

    1. Terms and Conditions of Sale: All descriptions, quotations, proposals,offers, acknowledgments, acceptances and sales of Sellers products aresubject to and shall be governed exclusively by the terms and conditionsstated herein. Buyers acceptance of any offer to sell is limited to theseterms and conditions. Any terms or conditions in addition to, or inconsistentwith those stated herein, proposed by Buyer in any acceptance of an offerby Seller, are hereby objected to. No such additional, different or inconsis-tent terms and conditions shall become part of the contract between Buyerand Seller unless expressly accepted in writing by Seller. Sellers accep-tance of any offer to purchase by Buyer is expressly conditional uponBuyers assent to all the terms and conditions stated herein, including anyterms in addition to, or inconsistent with those contained in Buyers offer,Acceptance of Sellers products shall in all events constitute such assent.2. Payment: Payment shall be made by Buyer net 30 days from the dateof delivery of the items purchased hereunder. Amounts not timely paidshall bear interest at the maximum rate permitted by law for each month orportion thereof that the Buyer is late in making payment. Any claims byBuyer for omissions or shortages in a shipment shall be waived unlessSeller receives notice thereof within 30 days after Buyers receipt of theshipment.3. Delivery: Unless otherwise provided on the face hereof, delivery shallbe made F.O.B. Sellers plant. Regardless of the method of delivery,however, risk of loss shall pass to Buyer upon Sellers delivery to a carrier.Any delivery dates shown are approximate only and Seller shall have noliability for any delays in delivery.4. Warranty: Seller warrants that the items sold hereunder shall be freefrom defects in material or workmanship for a period of 18 months from dateof shipment from Parker Hannifin Corporation. THIS WARRANTY COM-PRISES THE SOLE AND ENTIRE WARRANTY PERTAINING TO ITEMSPROVIDED HEREUNDER. SELLER MAKES NO OTHER WARRANTY,GUARANTEE, OR REPRESENTATION OF ANY KIND WHATSOEVER.ALL OTHER WARRANTIES, INCLUDING BUT NOT LIMITED TO, MER-CHANTABILITY AND FITNESS FOR PURPOSE, WHETHER EXPRESS,IMPLIED, OR ARISING BY OPERATION OF LAW, TRADE USAGE, ORCOURSE OF DEALING ARE HEREBY DISCLAIMED.NOTWITHSTANDING THE FOREGOING, THERE ARE NO WARRAN-TIES WHATSOEVER ON ITEMS BUILT OR ACQUIRED WHOLLY ORPARTIALLY, TO BUYERS DESIGNS OR SPECIFICATIONS.5. Limitation Of Remedy: SELLERS LIABILITY ARISING FROM OR INANY WAY CONNECTED WITH THE ITEMS SOLD OR THIS CONTRACTSHALL BE LIMITED EXCLUSIVELY TO REPAIR OR REPLACEMENT OFTHE ITEMS SOLD OR REFUND OF THE PURCHASE PRICE PAID BYBUYER, AT SELLERS SOLE OPTION. IN NO EVENT SHALL SELLERBE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIALDAMAGES OF ANY KIND OR NATURE WHATSOEVER, INC.LUDING BUT NOT LIMITED TO LOST PROFITS ARISING FROM OR INANY WAY CONNECTED WITH THIS AGREEMENT OR ITEMS SOLDHEREUNDER, WHETHER ALLEGED TO ARISE FROM BREACH OFCONTRACT, EXPRESS OR IMPLIED WARRANTY, OR IN TORT, IN-CLUDING WITHOUT LIMITATION, NEGLIGENCE, FAILURE TO WARNOR STRICT LIABILITY.6. Changes, Reschedules and Cancellations: Buyer may request tomodify the designs or specifications for the items sold hereunder as wellas the quantities and delivery dates thereof, or may request to cancel allor part of this order, however, no such requested modification or cancel-lation shall become part of the contract between Buyer and Seller unlessaccepted by Seller in a written amendment to this Agreement. Acceptanceof any such requested modification or cancellation shall be at Sellersdiscretion, and shall be upon such terms and conditions as Seller mayrequire.7. Special Tooling: A tooling charge may be imposed for any specialtooling, including without limitation, dies, fixtures, molds and patterns,acquired to manufacture items sold pursuant to this contract. Such specialtooling shall be and remain Sellers property notwithstanding payment ofany charges by Buyer. In no event will Buyer acquire any interest inapparatus belonging to Seller which is utilized in the notwithstanding anycharges paid by Buyer. Unless otherwise agreed, Seller shall have theright to alter, discard or otherwise dispose of any special tooling or otherproperty in its sole discretion at any time.

    8. Buyers Property: Any designs, tools, patterns, materials, drawings,confidential information or equipment furnished by Buyer or any otheritems which become Buyers property, may be considered obsolete andmay be destroyed by Seller after two (2) consecutive years have elapsedwithout Buyer placing an order for the items which are manufactured usingsuch property, Seller shall not be responsible for any loss or damage tosuch property while it is in Sellers possession or control.9. Taxes: Unless otherwise indicated on the face hereof, all prices andcharges are exclusive of excise, sales, use, property, occupational or liketaxes which may be imposed by any taxing authority upon the manufac-ture, sale or delivery of the items sold hereunder. If any such taxes mustbe paid by Seller or if Seller is liable for the collection of such tax, theamount thereof shall be in addition to the amounts for the items sold. Buyeragrees to pay all such taxes or to reimburse Seller therefore upon receiptof its invoice. If Buyer claims exemption from any sales, use or other taximposed by any taxing authority, Buyer shall save Seller harmless from andagainst any such tax, together with any interest or penalties thereon whichmay be assessed if the items are held to be taxable.10. Indemnity For Infringement of Intellectual Property Rights: Sellershall have no liability for infringement of any patents, trademarks, copy-rights, trade dress, trade secrets or similar rights except as provided in thisPart 10. Seller will defend and indemnify Buyer against allegations ofinfringement of U.S. Patents, U.S. Trademarks, copyrights, trade dressand trade secrets (hereinafter Intellectual Property Rights). Seller willdefend at its expense and will pay the cost of any settlement or damagesawarded in an action brought against Buyer based on an allegation that anitem sold pursuant to this contract infringes the Intellectual Property Rightsof a third party. Sellers obligation to defend and indemnify Buyer iscontingent on Buyer notifying Seller within ten (10) days after Buyerbecomes aware of such allegations of infringement, and Seller having solecontrol over the defense of any allegations or actions including allnegotiations for settlement or compromise. If an item sold hereunder issubject to a claim that it infringes the Intellectual Property Rights of a thirdparty, Seller may, at its sole expense and option, procure for Buyer the rightto continue using said item, replace or modify said item so as to make itnoninfringing, or offer to accept return of said item and return the purchaseprice less a reasonable allowance for depreciation. Notwithstanding theforegoing, Seller shall have no liability for claims of infringement based oninformation provided by Buyer, or directed to items delivered hereunder forwhich the designs are specified in whole or part by Buyer, or infringementsresulting from the modification, combination or use in a system of any itemsold hereunder. The foregoing provisions of this Part 10 shall constituteSellers sole and exclusive liability and Buyers sole and exclusive remedyfor infringement of Intellectual Property Rights.If a claim is based on information provided by Buyer or if the design for anitem delivered hereunder is specified in whole or in part by Buyer, Buyershall defend and indemnify Seller for all costs, expenses or judgmentsresulting from any claim that such item infringes any patent, trademark,copyright, trade dress, trade secret or any similar right.11. Force Majeure: Seller does not assume the risk of and shall not beliable for delay or failure to perform any of Sellers obligations by reason ofcircumstances beyond the reasonable control of Seller (hereinafter Eventsof Force Majeure). Events of Force Majeure shall include without limita-tion, accidents, acts of God, strikes or labor disputes, acts, laws, rules orregulations of any government or government agency, fires, floods, delaysor failures in delivery of carriers or suppliers, shortages of materials andany other cause beyond Sellers control.12. Entire Agreement/Governing Law: The terms and conditions set forthherein, together with any amendments, modifications and any differentterms or conditions expressly accepted by Seller in writing, shall constitutethe entire Agreement concerning the items sold, and there are no oral orother representations or agreements which pertain thereto. This Agree-ment shall be governed in all respects by the law of the State of Ohio. Noactions arising out of the sale of the items sold hereunder or this Agreementmay be brought by either party more than two (2) years after the cause ofaction accrues.

    9/91-P

    Offer of Sale

  • 15 Parker Hannifin CorporationGear Pump DivisionYoungstown, OH

    The Fluid ConnectorsGroup designs, manufacturesand markets rigid and flexibleconnectors, and associatedproducts used in pneumaticand fluid systems.

    The Hydraulics Groupdesigns, produces andmarkets a full spectrumof hydraulic componentsand systems to buildersand users of industrialand mobile machineryand equipment.

    The Automation Groupis a leading supplier ofpneumatic and electro-mechanical componentsand systems to automationcustomers worldwide.

    The Seal Group designs,manufactures and distributesindustrial and commercialsealing devices and relatedproducts by providingsuperior quality andtotal customer satisfaction.

    The Filtration Groupdesigns, manufactures andmarkets quality filtrationand clarification products,providing customers withthe best value, quality,technical support, andglobal availability.

    The InstrumentationGroup is a global leaderin the design, manufactureand distribution of high-quality critical flowcomponents for worldwideprocess instrumentation,ultra-high-purity, medicaland analytical applications.

    Parker Hannifin Corporation6035 Parkland Blvd.Cleveland, Ohio 44124-4141Telephone: (216) 896-3000Fax: (216) 896-4000www.parker.com

    Parker Hannifin Corporation

    The Aerospace Groupis a leader in the development,design, manufacture andservicing of control systemsand components for aerospaceand related high-technologymarkets, while achievinggrowth through premiercustomer service.

    The Climate & IndustrialControls Groupdesigns, manufactures andmarkets system-control andfluid-handling componentsand systems to refrigeration,air-conditioning and industrialcustomers worldwide.

    Parkers CharterTo be a leading worldwide manufacturer of componentsand systems for the builders and users of durablegoods. More specifically, we will design, market andmanufacture products controlling motion, flow andpressure. We will achieve profitable growth throughpremier customer service.

    Product InformationNorth American customers seeking product infor-mation, the location of a nearby distributor, or repairservices will receive prompt attention by calling theParker Product Information Center at our toll-freenumber: 1-800-C-PARKER (1-800-272-7537). In Europe,call 00800-C-PARKER-H (00800-2727-5374).

    About Parker Hannifin CorporationParker Hannifin is a leading global motion-controlcompany dedicated to delivering premier customerservice. A Fortune 500 corporation listed on the NewYork Stock Exchange (PH), our components andsystems comprise over 1,400 product lines that controlmotion in some 1,000 industrial and aerospace markets.Parker is the only manufacturer to offer its customers achoice of hydraulic, pneumatic, and electromechanicalmotion-control solutions. OurCompany has the largest distribution network in itsfield, with over 7,500 distributors serving nearly400,000 customers worldwide.

  • Parker Hannifin CorporationGear Pump Division1775 Logan AvenueYoungstown, OH 44501 USATel: (330) 746-8011Fax: (330) 746-1148www.parker.com

    Service ManualHY09-SM030/031/050/051/US08/02 T&M 2.5M