1

ABB Automation

COMMANDER SR100A Advanced Process Recorder

1- to 6-trace recording on a 100mmchart– continuous intelligent traces on a

common time base

Precision universal process inputs– accepts thermocouples, RTDs, mA, mV

and V

Unique Cue and Review incidentanalysis– historical data at the touch of a button

High clarity LCD display– clear message display and text prompts

Totalizers, math and logic equations– advanced processing capabilities, soft

wiring for extended functionality

RS485 Modbus™ serialcommunications– provides full integration with your

control system

Dust and water resistant to IP65(NEMA3) front fascia– for hosedown industrial environments

Direct configuration and loggingon PC– dedicated configuration software,

datalogging to memory card

SR100A – simplicity with power

Specification DataFile

2

COMMANDER SR100A

The COMMANDER SR100A is a 100mm strip chart recorder providingaccurate and reliable recording of up to 6 channels. The SR100A alsoprovides a range of advanced processing capabilities, such as flowtotalization, math blocks, logic equations, configurable displays and fullmessage printing, which can be configured via the front panel facia or PCConfigurator software.

When fitted with the optional PC memory card data storage, RS485 Modbuscommunication and up to 12 alarm relays, the recorder becomes a verypowerful signal processing tool.

To assist the operator in analyzing any process problem, the SR100A has aunique patented Cue-and-Review system, allowing the user to examinehistorical data anywhere on the chart at the push of a button.

The SR100A can be supplied either for panel mounting or for portable use.The front facia, rated IP65 (NEMA3), is resistant to hosedown and dustyenvironments.

Application areasinclude:

• Furnaces

• Water treatment plants

• Cold stores

• Stack gas monitoring

• Sterilizer surveys

• Laboratories

RS485 Modbus RTU

12 x Relay Outputs

12 x Analog Outputs

12 x Digital Outputs

• Up to 6 Traces• Chart Annotation• Alarm Messages• Time/Date• Totalizers• Message Blocks

PC Memory CardDatalogging

Process Connections Recorder

12 Digital Inputs

Functions• 4 Math Blocks• 10 Logic Equations• 6 Flow Totalizers• 12 Process Alarms

1 x Digital Input

70mA TransmitterPower Supply

Up to 12 Universal Inputs• Thermocouple• RTD• mA• millivolts• Volts

Standard

Optional

3

OperationA graphic liquid crystal display (l.c.d.) provides a choice of fivedifferent display formats to suit the application.

During normal operation the display cycles through eachchannel in sequence.

Clear text prompts on the display assist the operator inaccessing functions such as chart reload and alarmacknowledge using membrane keys on the front of therecorder.

Password protection prevents unauthorized access to therecorder’s configuration.

Quickly-fitted pen cartridges and an easily-removable chartcassette ensure simple and efficient pen and chartreplacement.

RecordingThe COMMANDER SR100A’s high-speed multi-point printingsystem updates all 6 traces in 800ms. This system producescontinuous lines on the chart for speeds of up to500mm/hr.

The printing sequence is intelligently managed by therecorder’s control system to give priority to fast-changingsignals or events, ensuring the most comprehensive processrecord is traced on the chart.

The SR100A supports full text printing to provide detailedannotation on the chart. In addition to the time, date, channelidentity and chart speed, the recorder can print scales for eachchannel, alarm messages, totalizer values and an operator-defined batch name.

The ‘Easy-view’ facility enables the user to see the latestrecordings at the push of a button.

Unique Post-Incident Analysis(Cue and Review)

The COMMANDER SR100A allows the user to quickly rewind toany part of the roll chart for process event or alarm occurrence– enabling rapid and accurate analysis of process records.

The SR100A can be configured to monitor up to 12 user-defined process alarms and two real-time clock alarms.

The 10 most recent alarms are held in a buffer, allowing theuser to examine the order of process incidents and to reviewthat part of the chart for analysis and evaluation.

Set-upThe COMMANDER SR100A can be easily set up to match yourprocess in either of two ways:

Keypad – for small changes the simplest method is bymeans of the keypad on the front of the unit. Entry of thecorrect password gives access to the recorder’sconfiguration. A simple menu structure with clear textdescriptions provides an intuitive approach to the recorderset-up.

PC Configurator – the fastest way to set up COMMANDERSR100A recorders is by means of the COMMANDER PCConfigurator software. This Windows™-based packageprovides a simple ‘point-and-click’ approach to generatinga full recorder configuration off-line. The completedconfiguration can be printed out or saved onto disk beforebeing downloaded to the recorder.

A COMMANDER interface cable is used to provide theconnection between the PC’s serial port and theconfiguration port on the recorder.

4

09:46 PaA A3 950 High Inlet Temp

09:42 A5 75.5 %RH A6 495.8 m3/day

09:42 A3 110.0 °C A4 20.0 CO2

09:42 A1 25.2 l/h A2 7.0 pH

A1A2

A3

A4

09:10 24–JUN–99 120mm/h

09:00 24–JUN–99 Start Cleaning Cycle

10:04 T02 000035.19 m3 Main Tank

A5

Continuous traces atChart speeds ≤500mm/hr

0 20 40 60

3

2

4

1

7

Tank Flow

Channel Values

09:54 Batch 18/3 Complete

Scale Marking

Totalizer Values

9Time, Date & Chart Speed

8Event Message

Operator Message

Alarm Message

Channel Tags

Trace Identifiers

5

6

Chart Annotation

1 Channel Tags – printed before chart scale to identifyeach channel

2 Operator Message – batch identification printed ondemand from a digital signal or via the front panel keys.

3 Alarm MessageAlarm Trip

Identifier Value

––– –––09:46 PaA A3 950 High Inlet Temp

–––– –– –––––––––––––––––––

Time Assigned Alarm MessageActivated Channel

4 Trace Identifiers – one identifier per trace.

5 Scale Marking – one scale per trace, printed across thewidth of the zone, at intervals of 20 to 240mm.

6 Totalizer Values – printed at programmable intervals(between 5 minutes and 24 hours).

10:04 TO2 000035.19 m3 Main Tank––––– ––– –––––––––– ––– –––––––––––

Time Totalizer Total Units MessageIdentifier Value

7 Channel Values – block of instrument channel valuesprinted at intervals (time or digital).

8 Event Message – printed on demand from a digitalsignal or via the front panel keys.

09:00 24-JUN-99 Start Cleaning Cycle––––– ––––––––––– –––––––––––––––––––––––––

Time Date Message

9 Time, Date & Chart Speed – printed on power-up and at240mm intervals (approx.). The time is printed every60mm (approx.).

5

Option ModulesAll recorders are complete with at least one universal inputmodule for analog process signals, plus a transmitter powersupply for up to three 4 to 20 mA devices.

The capabilities of your recorder can be extended further bythe addition of option modules. Each recorder can support 12inputs plus up to 6 option modules.

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COMMANDER SR100

Configuration StorageInstrument configuration can be stored via the PC software orsaved on the PC memory card which can be quicklydownloaded into another SR100.

Modbus Serial CommunicationsThe RS485 serial communications link enables the SR100A tointerface with SCADA systems, PLCs or plant-wide datagathering networks.

All process information can be read over the link in real time bya host computer using Modbus RTU communications protocol.

Built-in QualityThe COMMANDER SR100A is designed, manufacturedand tested to the highest quality standards, includingISO 9001, CSA and UL. We also have environmentalaccreditation to ISO 14001.

Innovative DesignMechanical and electrical component count is minimized forimproved performance and reliability.

An advanced analog/digital design ensures long term stabilityand allows range changes to be made without the need forrecalibration.

Exceptional immunity to RF interference, electrical noise andline dropout (brown-out) conditions, together with the IP65(NEMA 3) rated front face, ensure reliable operation – evenin harsh industrial environments.

Long life, plug-in print cartridges with 25m roll or 12m fanfoldcharts, both with quick-loading cassettes, and speeds from1 to 1500mm/hr ensures minimal operating costs.

Data Storage on Memory CardThe optional memory card facility provides full data loggingcapability and enhanced configuration security on theCOMMANDER SR100A.

The SR100A can serve as a fully-fledged 12-channel datalogger, providing a simple method of channelling analogmeasurements to a PC.

Up to 12 process signals or math channels can be logged tothe memory card, along with associated time stamp, taginformation and process alarms. Data can be directly importedto spreadsheet packages for detailed analysis or copied ontodisk for later use.

Process and configuration data can be electronically stored onremovable PCMCIA SRAM memory cards of up to 4Mbcapacity. Data held in the memory card is transferred to a PCvia an external card reader or via a built-in PCMCIA slot.Stored information is held in DOS format files allowing directtransfer to/from a PC disk using DOS or Windows filemanagement commands.

6

PCMCIAMemory

Card

Desktop PC with ExternalMemory Card Reader

Hard Disk

ArchivesFloppy Disk

View/Edit(Logged

Data only)

MS-DOS/WindowsSpreadsheet Package

Laptop PC with InternalMemory Card Reader

Logging andConfiguration Data

Mass FlowIn a number of processes, such as combustionfuel control, reactor recipe formulation andmany more, there is a need to compensate forvariations in temperature and pressure toenable the process to be controlled andmonitored in compensated units, e.g. Mass.This applies throughout many industries suchas Mining, Food, Pulp/Paper, Pharmaceuticaland Chemical.

The SR100A has, as standard, up to 4 mathblocks which have standard templates for MassFlow and the ability to build your owncalculations.

Temperature RecordingRecording of temperature is common in a widerange of industries, such as Aerospace, CarComponent, Food, Chemical and Kiln/Ovens,using both direct-connected thermocouplesand RTDs or 2-wire field-mounted transmitters.

The SR100A can accept direct connection to allstandard thermocouples, Pt100 and 4/20mAtransmitters and record on up to6 channels or datalog up to 12 inputs.

Operator messages also allow printing ofconfigurable messages such as ‘Start of Test’ or‘Cycle Complete’ for a clear record of the batch.

For electric ovens fit the 500V isolator card toavoid conductance on the thermocouple whichcauses ‘noise’ on the chart.

DataLoggingThe ability to datalog informationand transfer it to a PC in aspreadsheet format is nowbecoming an extremely powerfultool in a great number ofindustries. The ease of storingand transferring the informationthat this gives allows the user to undertakecomplex cross-correlation of trends easily on aPC.

The SR100A, as an option, has a PCMCIA portfor logging up to 12 inputs in a DOS format,which can be directly imported into an Excel™spreadsheet.

Applications

COMMANDER SR100B

Retransmission output to other controller

TemperatureTransducer

PressureTransducerFlowmeter

7

Environmental MonitoringThe monitoring and control of emissions into theatmosphere from chimneys, gas stacks etc., inparticular carbon dioxide, carbon monoxide,hydrogen and Smoke Density, is becoming astatutory requirement in most countries.

The SR100A is ideal for these applications as itcan trace up to 6 different input types with timeand date stamps and logs a further 6 moreinputs if required.

The IP65/NEMA3 rating of the SR100A allows itto be mounted in a control room or an outdoorenclosure.

Waste Monitoring and ControlThe discharge of effluent into rivers and streamsis very tightly controlled and the requirement tobe able to prove that the regulations have beenmet is extremely important. The simplest way isto use a chart recorder connected to the pHtransmitter in the discharge line.

Flow rates can also be monitored with the addedadvantage of having multiple totalization.

One totalizer may be a continuous, non-resettable, total whereas another of the sixavailable can be a weekly, resettable, total.

Totals can be printed on the chart along with thetime, date and alarm conditions.

Temperature Monitoring andAlarmsThe monitoring of Cold Stores andTemperature-controlled Rooms is essential infood production to ensure that the user has arecord that all of the goods produced werestored at the correct temperature, ensuring thatthey are free from contamination.

The simplest and easiest way to do this is withthe SR100A strip chart recorder, which can takeup to 6 inputs from RTDs spread across a coldstore or a number of food preparation areas.

At a chart speed of 20mm/hour the unit providesrecording for one month, as well as alarmfunctions, when fitted with relay output modules.

TemperatureSensorConnections

Loading andUnloading Bay

Frozen Food Store(not drawn to scaleas stores may be verylarge – e.g. 10,000m2

and larger

Temperature Sensors(individual cable runs tothe PR250 Recorderensure accuracy andprofile of store )

Racking andStorage Pallets

Control Cabin

COMMANDERSR100A

Emission

ZFG2 Probe

COMMANDERSR100A

Air Heater

Precipitator

Control Cabin

Economizer

Super Heater

Stack

4630 pH Transmitter COMMANDER SR100A

Pump D(peristaltic)

pH Electrode

Pump C(effluent)

Sample collecting jar

Holding jar

Treatedeffluent

out

Treatedeffluent in

Holding tank

Valve B (effluentsample)

Valve A(wash)

Magmasterflowmeter

Wash water tank

Overflow/return

8

Up to 12 process alarms can be set-up within the recorder. The alarms can be usedto operate relay outputs, print messages on the chart or change the chart speed.

A maximum of 12 relays can be fitted within the recorder for use as alarm outputs.A single common relay can be set up to be triggered by multiple alarms.

Up to 13 digital inputs can be fitted for remote changing of chart speed, alarmacknowledgment, input to logic equations and event recording.

The SR100A includes, as standard, 6 independent flow totalizers. These can beprogrammed to count up or down, with end of batch alarm if required.

Internal soft wiring of functions using 10 logic equations minimizes installation costsand maximizes functionality.

There are 4 math blocks available, each with up to 3 inputs. Also included are presetmath blocks for mass flow, %RH, max., min. and average calculations.

Two event timers can be set to activate hourly, daily or weekly and can be used in logicequations.

Included as standard is a 20-breakpoint custom linearizer for use in non-standardthermocouples, tank level or other unusual input ranges.

12 analog outputs can be fitted for retransmission of any input signal or math functionresult.

Application Function Overview

NO

NC

5V

0V

4 to 20mA

COMMANDER SR100

9

Specification

Analog Inputs

Number1, 2, 3, 4, 5 or 6 Standard Analog Inputs2, 3 or 6 Isolated Analog Inputs3 or 6 additional channels available (Option B)

Input sampling rate180ms per channel

TypeUniversally configurable to provide:

Thermocouple (THC)Resistance thermometer (RTD)*MillivoltCurrentDC voltage*Resistance*

Linearizer functionsProgrammable for all inputs including: √, x3/2, x5/2,

THC types B, E, J, K, R, S, T, L, N ,or Pt100*20-point custom linearizer

Broken sensor detectionProgrammable UP/DOWN scale or NONERTD short/open circuit detection*

Cold junction compensationAutomatic CJC incorporated as standard

Input impedanceCurrent 10ΩDC voltage 500kΩmV & THC >10MΩ

Transmitter power supply70mA max. powers three loops, fitted as standard

*RTD, Resistance and Volts (>2V) inputs not available on Isolated Analog Inputs

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LepyT 001– 009 05 841– 2561 09

NepyT 002– 0031 09 823– 2732 261

S&RepyT 81– 0071 023 0 2903 675

TepyT 052– 003 06 814– 275 801

*DTR 002– 006 52 823– 2111 54

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Notes.

Performance accuracy is not guaranteed below 400°C (752°F) for types B, R and Sthermocouples.RTD, 3-wire platinum, 100Ω per DIN 43760 standard (IEC751), with range of 0 to 400Ω.Min. span below zero: Type T 70°C/126°F

Type N 105°C/189°FTHC standards DIN 43710 IEC 584RTD standard DIN 43760 IEC 751.

Summary

1, 2, 3, 4, 5 or 6 traces100mm wide roll or fan-fold chartFully user-programmableIP65/NEMA3 protectionPC configuration

Chart

Traces1 through 6 multicolor or digital data recording

ColorsSingle trace – RedTwo traces – Pen 1 = Red, Pen 2 = GreenThree traces – Pen 1 = Red, Pen 2 = Green,

Pen 3 = BlueFour to six traces – per DIN standard

Pen life4 months (typical)

Chart12m fanfold or 25m rollQuick-load cassetteCue-and-review feature standard with roll chartStandard chart graduation — 50 divisions

30, 40, 60, 70, 75 divisions also available

Chart speedConfigurable in 1mm steps between 1 and 1500mm/hrLogic or switch selectable at three configured speeds

Trace response800ms for update of six traces

Operation

DisplayAlphanumeric and bargraph,2 x 20-character long-life back-lit l.c.d.100 segment bargraph

LanguagesEnglish, French, German — user-selectable

ConfigurationUser-defined via front panel, ‘Memory Card’ or PC Configurator

Advanced Processing Functions

TotalizersSix independent, with configurable wraparound, digital/manual

reset and stop/start

Text messages14 configurable messages (20-character)

assignable to any digital or alarm function12 analog input channel tags (20-character)4 math result tags (20-character)6 totalizer descriptions (8-character)1 operator message for batch identification (20-character)

Alarms12 user-defined, system events and diagnostic alarms2 real-time events

Math functionsFour user-configurable functions, each with three inputs, forevaluation of one of 8 standard arithmetic functionsor for standard calculations for mass flow or %RH

Logic functions10 logic equations, user-defined up to 15 elements per equation

(AND, OR)

Input Temperature Limits

Electrical Limits

10

…Specification

Environmental

Operating limits5 to 50°C (41 to 122°F), 95%RH non-condensing80%RH for chart

Temperature stability0.02% of reading/°C, or 2µV/°C whichever is greater

ProtectionFront face IP65/NEMA 3Rear of instrument IP20

Line interruption<80ms loss, no effect>80ms loss, auto-reset and restartIEC Part IV level 3

Electromagnetic capabilityEN 50081–2EN50082–2CE Marked

Option ModulesUp to six modules can be fitted from the following:

Additional analog input moduleThree or six inputs on the module

(Code Options B & C) *Universally configurable for all input types12V channel-to-channel isolation* See Ordering Information

Digital moduleThree digital inputs plus three digital outputs per moduleFully isolated, 500V d.c.Input Volt-free contact or 5V d.c. level

triggeredOutput True TTL (15kΩ load)

5V or 24V d.c. (20mA per output)

Relay output moduleThree relays per moduleType single pole changeoverRating 250V a.c. 5A (non-inductive load)

250V d.c. 25W maximumTotal load (all relays) 36A max.

Hybrid moduleTwo relay outputs (specification as above)One isolated analog output, configurable in range 0 to 20mAinto 1000Ω max. load, isolation 500V d.c.

Analog output moduleThree isolated retransmission channels per module(configurable in range 0 to 20mA, 1000Ω)Isolation 500V d.c.Each channel can be programmed to retransmit any analogvalue or result of math block calculationAccuracy ±0.25% of span

Serial communication moduleRS422/485 protocol programmable 1200 to 9600 baudModbus RTU (slave) protocol

Memory cardPCMCIA/SRAM ‘credit card’ typeCard sizes 64kb, 512kb, 1Mb, 2Mb, 4MbConfiguration storage DOS format filesConfiguration capacity 15 configurations on a 64kb cardData logging format DOS files, spreadsheet compatibleChannels logged Up to 12 (analog inputs or math)Sample interval 1s to 240s (user-defined)Card capacity 25 days (approx.) on a 2Mb card,

for 6 channels logged every 60s

…Analog Inputs

Input Isolation

Standard Input ModuleAnalog channel-to-channel 12V (0V with RTDs)Input to ground 500V d.c. dielectric strengthCommon mode > 140dB at 50/60Hz with

500Ω imbalance resistance.Series mode > 60dB at 50/60HzFiltering 0 to 60s ‘Smart’ digital filter.

500V Input ModuleAnalog channel-to-channel isolation 500V d.c. dielectric strengthInput to ground 500V d.c. dielectric strengthCommon mode > 140dB at 50/60Hz with

500Ω imbalanceSeries mode > 60dB at 50/60HzFiltering 0 to 60s ‘Smart’ digital filter

*RTD, Resistance and Volts (>2V) inputs not available on Isolated AnalogInputs

Accuracy

PenResolution 0.2% of span

DisplayIntrinsic error for reference conditions, 20°CmV inputs 0.1% of reading ± 10µVTHC inputs as mV equivalent plus linearizer errorCJC < 0.05°C/°C change in ambientmA, V inputs 0.2% of reading or ±2µARTD inputs < ±0.2% of reading or ±0.5°C

Channel-to-channel offset < 20µV or < 0.025Ω without usingindividual channel offset correction

Engineering range –999 to +9999.Display resolution for spans > 4000 – ±2 digits

for spans < 4000 – ±1 digit.Long term drift < 0.01% reading, or

< ±5µV annually

Physical

Size144mm (5.67 in.) x 144mm (5.67 in.)x 230mm (9.05 in.) (depth behind panel)

Weight3.3kg (71/4lbs.) approx.

Panel cut-out138mm (5.43 in.) x 138mm (5.43 in.)

Case materialStainless steel

Door materialGlass-filled polycarbonate

Window materialPolycarbonate

Electrical

Power supply85 to 265V 50/60Hzor 10V to 30V d.c.or 24V a.c.

Power consumption25VA max.20W d.c. (typical)

Electrical safetyEN61010-1CE Marked instruments meet EU regulationsCSA (optional)

Electrical connectionsScrew terminals

11

LNE

+–

AC PowerLineNeutralEarthNo connectionNo connectionNo connection+–

DC Power+ ve– veGround

A 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A 19A 20

C 1C 2C 3C 4C 5C 6C 7C 8C 9C 10B 1B 2B 3B 4B 5B 6B 7B 8B 9B 10

E 1E 2E 3E 4E 5E 6E 7E 8E 9E 10D 1D 2D 3D 4D 5D 6D 7D 8D 9D 10

G 1G 2G 3G 4G 5G 6G 7G 8G 9G 10F 1F 2F 3F 4F 5F 6F 7F 8F 9F 10

AUXPWR

TB1 TB2 TB3 TB4

LNE

+–

TB1

Standard Analog Input orEnhanced Analog Input

A 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A 19A 20

+– Analog I/P A13rd lead RTD+– Analog I/P A23rd lead RTD+– Analog I/P A33rd lead RTD+– Analog I/P A43rd lead RTD+– Analog I/P A53rd lead RTD+– Analog I/P A63rd lead RTDLogic I/P0V

TB2

C 1C 2C 3C 4C 5C 6C 7C 8C 9C 10B 1B 2B 3B 4B 5B 6B 7B 8B 9B 10

+– Analog I/P B13rd lead RTD+– Analog I/P B23rd lead RTD+– Analog I/P B33rd lead RTD+– Analog I/P B43rd lead RTD+– Analog I/P B53rd lead RTD+– Analog I/P B63rd lead RTDNo connectionNo connection

Alternative I/O optionsOR

24V Transmitter PSU

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138+0.8–0Panel Cut-out

(5.43 )+0.03–0

(5.43 )+0.03–0

230 (9)

222 (8.75)

20 (0.78)

260 (10.25)

144 (5.67)

144(5.67)

Maximum inclination 30°backwards from vertical

Optional rearterminal compartment

Electrical Connections

Dimensions in mm (in.)

Overall Dimensions

12

SS

/SR

100A

Issu

e 1

The Company’s policy is one of continuous productimprovement and the right is reserved to modify theinformation contained herein without notice.

© ABB 2000 Printed in UK (11.00)

Ordering Information

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AccessoriesMemory cards to PCMCIA 68 pin standard – see price list for options available (capacity 64k – 4Mb)PC Configuration Kit – C100/0700

ABB Automation LtdHoward Road, St. NeotsCambridgeshire, PE19 8EUUKTel: +44 (0)1480-475-321Fax: +44 (0)1480-217-948

ABB Automation Inc125 E. County Line RoadWarminster, PA 18974USATel: +1 215-674-6000Fax: +1 215-674-7183

ABB Automation has Sales & Customer Supportexpertise in over 100 countries worldwide

www.abb.com/automation