ColoQuick Service Manual EN

24
The Colostrum Management System www.coloquick.com Tlf. +45 97537333 Service manual

description

coloQuick Service Manual www.coloquick.com

Transcript of ColoQuick Service Manual EN

Page 1: ColoQuick Service Manual EN

www.coloquick.com

The Colostrum Management System

www.coloquick.com Tlf. +45 97537333

Service manual

Page 2: ColoQuick Service Manual EN

2 www.coloquick.com

Index: 2 Service

3 Type specifications

4 Troubleshooting - coloQuick thawing unit

6 Troubleshooting - Pasteur

10 Troubleshooting - Pasteur Maxx 4

14 Diagram - coloQuick Pasteur Max 3x208 -240 Vac

15 Diagram - coloQuick Pasteur Max 3x400 Vac Wiring

16 Diagram - coloQuick Pasteur2 208 - 240 Vac wiring

17 Diagram - coloQuick Pasteur2 230 Vac wiring

18 Diagram - coloQuick Pasteur2 3X230 Vac wiring

19 Diagram - coloQuick Pasteur2 3X400 Vac

20 Diagram - coloQuick Thaw 3X230 Vac Wiring

21 Diagram - coloQuick Thaw 3X230 Vac Wiring

22 Diagram - coloQuick Thaw 208 - 230 Vac

23 Filling station

When contacting Calvex please have the following data available.You will find the information on the data plate of the machine.

Type: _______________________________________________________________________________________________________________________________________

Year of production: _____________________________________________________________________________________________________________

Machine serial number: _____________________________________________________________________________________________________

Calvex A/S, Holstebrovej 104, 7800 Skive, Danmark · phone +45 9753 7333

Please note that pictorial materials are only instructive. It will not necessarily reflect the precise specifications and details of the model in question.

Page 3: ColoQuick Service Manual EN

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Type specifications

Model: coloQuick thawing unit Pasteur Pasteur Maxx 4

Type: Colostrum heaterPasteuriser and

colostrum heaterPasteuriser and

colostrum heater

Connection:

1 x 230Vac (EU)3 x 400Vac (EU)3 x 230Vac (EU)

1 x 208 - 240Vac (US)

1 x 230Vac (EU)3 x 400Vac (EU)3 x 230Vac (EU)

1 x 208 - 240Vac (US)

3 x 400Vac (EU)3 x 230Vac (EU)

3 x 208 - 240Vac (US)

Power: 4,9 - 6,5kW 4,9 - 6,5kW 10 - 13kW

Water contents (litres): 85 85 150

Consumption (kWh):

-1.80 (thawing)

2,33 (pasteurisation)2,35 (thawing)

4,43 (pasteurisation)2,45 (thawing)

Dimensions, LxWxH: 686 x 515 x 732 mm 708 x 525 x 735 mm 770 x 710 x 1070 mm

Green cartridgeDimensions, LxWxH:

417 x 378 x 62 mm 417 x 378 x 62 mm 417 x 378 x 62 mm

Weight water bath (kos): 60 68 95

Weight filling station (kos): 8,9 8,9 8,9

Page 4: ColoQuick Service Manual EN

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Problem What is happening Solution Comments

Machine is not running.

No light in the display.

Light in the display.

Turn main switch into position ”1”.

Close the lid.

Machine is switched on. Main switch is in position ”1”.

No light in the display. Check for voltage in the inlet cable.

Check that line circuit breaker of the machine has been switched on.

Check if power supply is OK.

Replace the fuse (max. 3A inert).

Machine is not running.

Light in display. Close the lid.

Check that there is voltage to the motor.

Replace the motor.

Troubleshooting

coloQuick thawing unit

Page 5: ColoQuick Service Manual EN

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Problem What is happening Solution Comments

Water temperature is not rising – or only slowly.

Machine is running.

Contactor has been activated.

Heating element is cold.

If the green lamp on the front of the machine is on, then try to affect the thermal fuse behind the front cover by pushing the button hard. If the thermal fuse was switched off, a ”click” is heard.

Check that contactor has been activated.

Check that there is voltage to the heating element.

Replace heating element.

Motor is running, but cartridges in the water tank are not rotating.

Bolt has broken. Mount a new bolt.

Motor is not running. Lid switch not activated.

Fuse defective.

Check plate of the lid switch.

Check lid switch.

Replace lid switch.

Replace fuse.

Wrong display of temperature control.

Wrong colostrum temperature when feeding.

Temperature sensor must be replaced.

Temperature offset in control to be adjusted.

Control to be replaced.

If control or temperature sensor is replaced temperature offset must be set in the control. Contact Calvex A/S.

Heating/thawing of colostrum takes too long.

Cartridges are not rotating.

Cartridges are rotating.

Screwbolt in the coupling must be replaced.

Check voltage and power supply to heating element. Check quantity of colostrum that is thawed/heated and colostrum quality. Check that freezer temperature is -16 degrees C.

Factors that influence thawing time negatively are: Good colostrum quality, freezer tempera­ture below ­16 degrees C and a larger quantity of colostrum than 4 litres per bag.

coloQuick thawing unit

Page 6: ColoQuick Service Manual EN

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Troubleshooting

Pasteur

Problem What is happening Solution Comments

Machine is not running.

No light in the display.

Light in the display.

Turn main switch into position ”1”.

Close the lid.

1-phased models have line circuit breaker for the power supply.

Machine is switched on. Main switch is in position ”1”.

No light in the display. Check for voltage in the connecting cable.

Check that line circuit breaker of the machine has been switched on.

Check if the power supply is OK.

Check that the two multiple plugs on the left side of the control card have been correctly mounted.

Replace the fuse(max. 3A inert).

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Pasteur

Problem What is happening Solution Comments

Light in the display. Machine is not running. Close the lid.

Check that line circuit breaker of the machine is switched on.

Motor switched off by motor protection due to overload.

Check that cartridges can rotate freely and that there are no foreign bodies in the tank.

Check connections to motor.

Check motor protection box (polyfuse).

Replace motor.

Motor protection box has a PTC resistance and should therefore be able to ”reset” itself after the motor switched off.

Machine is switched on, but motor is not running.

Lid is open.

Lid is closed.

Close the lid.

Check plate of the lid switch. Maybe it is skew.

Check lid switch.

Temperature is not rising – or only slowly.

Machine is running.

Contactor has been activated.

Heating element is cold.

Affect the thermal fuse behind the front cover by pushing the button hard. If the thermal fuse was switched off, a ”click” is heard.

Check that there is voltage to the heating element.

Replace heating element.

Motor makes noise or vibrates slightly.

Motor is roaring or vibrating. Replace motor.

Motor is running, but cartridges in the water tank are not rotating.

Split-pin has broken. Mount a new bolt of hard steel.

Machine leaks. Machine is untight. Contact Calvex A/S.

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Problem What is happening Solution Comments

Display shows error code E01:

Motor error.

Motor switched off by motor protection due to overload.

There was no feedback from motor for 20-25 seconds.

Check that cartridges can rotate freely and that there are no foreign bodies in the tank.

Check connections to motor.

Motor protection box has a PTC resistance and should therefore be able to ”reset” itself after the motor switched off.

Display shows error code E02:

Water inlet error.

Appears if the water inlet valve has been open for more than 20 minutes and the water tank has not been filled up with water.

Filter choked up.

Solenoid valve defect.

Check water supply.

Clean filter.

Replace solenoid valve.

Display shows error code E03:

Water outlet error.

It takes more than 10 minutes to empty the tank.

Motor valve for water outlet is not opening.

Discharge choked up.

Discharge choked.

Check auxiliary relay for motor valve. Check connections and control voltage (A2) to motor valve.

Clean discharge.

Please note that all control signals from the control print are ”chassis”.

Display shows error code E04:

No connection to temperature sensors for more than 5 seconds.

Check cablings.

Check that sockets for temperature sensors have been mounted.

Display shows error code E05:

Heating element(s) error.

Appears if the temperature for a period of more than 5 minutes will not rise by more than 0.2 degrees.

Check that heating element is connected.

Check, if thermal fuse switched off.

Display shows error code E06:

Too high temperature.

Appears if temperature rises above 70 degrees.

Check that relay for heating element switches off.

Check that control signal from control is not available.

Troubleshooting

Pasteur

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Pasteur

Problem What is happening Solution Comments

Display shows error code E07:Communication problems.

Appears if there are communication problems to EEPROM or RTC (clock).

Mount cablings.

Display shows error code E08:

Water level sensor error.

Appears if there is an “illegal” feedback from the water level sensors.For instance if L1 (lower sensor) does not warn that it is covered - contemporary with the second sensor from the bottom breaking off.

Dirt must be removed from the sensors.

Check connection to sensors.

Display shows error code E09:

Low water level.

Appears if the water level stands below L2 (second from the bottom) when running a program.

Check that discharge valve closes correctly.

Check water supply for sufficient flow.

Display shows error code E10:High water level.

Water overflows level 3. Check overflow for choking. 4 permitted during cooling.

Display shows error code E11:Temperature difference.

Set-temperature is >4 degrees higher when running a program.

Check that temperature sensors have been lubricated sufficiently with heat transfer paste.

Display shows error code E12:Temperature difference.

Set-temperature is >4 degrees lower when running a program.

Check that temperature sensors have been lubricated sufficiently with heat transfer paste.

Display shows error code E13:Lid open when running a program.

The lid is open for more than 15 seconds when running a program.

Close the lid.

Page 10: ColoQuick Service Manual EN

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Problem What is happening Solution Comments

Machine is not running.

No light in the display. Turn main switch into position ”1”.

Machine is switched on. Main switch is in position ”1”.

No light in the display. Check for voltage in the connecting cable. Check that line circuit breaker of the machine has been switched on. Check that the two multiple plugs on the left side of the control card have been correctly mounted. Check if the power supply is OK.

Machine is switched on, but motor is not running.

Light in the display. Close the lid of the water bath thus activating the safety fuse.

Check that 6A line circuit breaker for 24 V has been connected.

Check for voltage to the motor.

Check motor protection box.

Check for operating signal to motor protection box.

Replace the motor.

Troubleshooting

Pasteur Maxx 4

Please note that all control signals fromthe control print are ”chassis”.

Page 11: ColoQuick Service Manual EN

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Problem What is happening Solution Comments

Water temperature is not rising - or only slowly.

No voltage on heating element(s).

Voltage on heating element(s).

Check that line circuit breakers of the heating elements have been switched on.

Check that contactors of heating elements have been switched on.

Check that thermal fuses have been connected. If not affect the button to a ”click”.

Replace heating element(s).

Motor is roaring. Motor is roaring or vibrating. Replace motor.

Motor is running, but cartridges in the water tank are not rotating.

Toothed belt snapped.

Taper bushes are loose.

Replace toothed belt.

Check that slot is in place and tighten the taper bushes.

No water in the tank. No water supply.

Filter(s) choked up.

Defect solenoid valve(s) for water inlet.

Check water supply.

Clean filter(s).

Replace solenoid valve(s).

Motor switches off in operation.

Motor switched off by motor protection due to overload.

Motor is worn.

Check that cartridges can rotate freely and that there are no foreign bodies in the tank.

Replace motor.

Pasteur Maxx 4

Page 12: ColoQuick Service Manual EN

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Problem What is happening Solution Comments

Display shows error code E01:

Motor error.

Motor is not running.No feedback from motor for 20-25 seconds.

Motor switched off by motor protection due to overload .

Check connections to motor.

Check that cartridges can rotate freely and that there are no foreign bodies in the tank.

Motor protection box has a PTC resistance and should therefore be able to ”reset” itself after the motor switched off.

Display shows error code E02:

Water inlet error.

Appears if the water inlet valve has been open for more than 20 minutes and the water bath has not been filled up with water.

Filter(s) choked up.

Defect solenoid valve(s) for water inlet.

Check water supply.

Clean filter(s).

Replace solenoid valve(s).

Display shows error code E03:

Water outlet error.

Motor valve for water outlet is not opening.

Discharge choked up.

Check auxiliary relay for motor valve.

Check connections and control voltage (A2) to motor valve.

Clean discharge.

Please note that all control signals from the control print are ”chassis”.

Display shows error code E04:

Temperature sensor error.

No connection to one or more temperature sensors for more than 20 seconds.

Check conductors and socket-outlet and plugs for temperature sensors.

From program 9991 you may see which sensors are not giving correct feedback.

Display shows error code E05:

Heating element(s) error.

Appears if temperature in 5 minutes rises less than 0.2 degrees C.

Check that both line circuit breakers and thermal fuses for heating elements are switched on.

Troubleshooting

Pasteur Maxx 4

Page 13: ColoQuick Service Manual EN

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Pasteur Maxx 4

Problem What is happening Solution Comments

Display shows error code E06:

Too high temperature.

Appears if temperature exceeds 70 degrees C.

Check temperature setting.

Check that temperature sensors have been lubricated sufficiently with heat transfer paste.

Display shows error code E07:Communication problems.

Internal communication error. Contact Calvex A/S.

Display shows error code E08:

Water level sensor error.

Appears if there is an ”illegal” feedback from the water level sensors.For instance if L1 (lower sensor) says it has not been activated at the same time as L2 (second sensor from the bottom) is activated.

Clean the sensors for dirt from the water.

Check connections to the sensors.

Display shows error code E09:

Low water level.

Appears if water level is below L2 (second sensor from the bottom) when running a program.

Check that discharge valve closes correctly.

Check water supply for sufficient flow.

Display shows error code E10:

High water level.

Water reaches level 4. Check overflow for choking.

Check that water inlet valves will close.

Water level at stage 4 is permitted during cooling.

Display shows error code E11:Temperature difference.

Temperature is more than 4 degrees C too high when running a program.

Check that temperature sensors have been lubricated sufficiently with heat transfer paste.

I display fejlkode E12:Temperature difference.

Temperature is more than 4 degrees C too low when running a program.

Check that temperature sensors have been lubricated sufficiently with heat transfer paste.

Display shows error code E13:Lid open when running a program.

The lid is open for more than 15 seconds when running a program.

Close the lid.

Page 14: ColoQuick Service Manual EN

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ColoQuick Pasteur Max 3x208 -240 Vac Diagram 1

Valve In Cold

M0

4B

L1

L2

L3

T3

T2

T1

MO

TO

R

1 2

+ O -

DO

OR

SW

24

V P

ow

er

su

pp

ly

24

VG

ND

N P

+ -

Tan

k / C

ha

ssis

Co

loQ

uic

k P

aste

ur

Maxx-4

/8 w

irin

g d

iagra

m

3X

208

– 2

40

Va

c.

MA

X(4

)

MIN

(3)

BO

TT

OM

(1)

Wa

ter

Level Tan

k s

ide

MO

UN

T(2

)

HE

AT

FU

SE

M2

0C

olo

Qu

ick

Pa

ste

ur

Co

ntr

olle

r

10

- G

ND

9 -

24

V8

- D

OO

R S

W7

- I

N2

6 -

Z P

OS

5 -

L1

4 -

L2

3 -

L3

2 -

L4

1 -

GN

D

8 -

NC

7 -

HO

T I

N6

- L

OC

K5 -

Valv

e O

UT

4 -

Valv

e IN

3 -

MO

TO

R2 -

HE

AT

1 -

OG

ND

P104

P101

P102

3x 4

0A

FU

SE

M0

3B

M0

1M

09

M0

8A

M0

8B

+-

Tem

pera

ture

Pro

be

Co

nn

ection

exa

mple

Pow

er

co

rd3

x 2

30

V 3

2A

M0

2B

HE

AT

ER

Bla

ck

Bro

wn

Blu

e

M0

4A

L1

L2

L3

T3

T2

T1

+ -

HE

AT

FU

SE

M0

3A

Valve In Hot

A1

12

11

1

4

A2

22

21

2

4GN

DG

ND

GN

D

GN

D

GN

D

A1

12

11

1

4

A2

22

2

1

2

4

A1

1

2

11

1

4

A2

22

2

1

2

4

Te

mpe

ratu

re s

en

sors

M6

1A

M6

1B

M6

1C

M6

1D

P1

05

US

BU

SB

L1

L2

M0

7M

05

M2

1M

22

Lid

So

leno

id

M2

4M

27

M2

8

M2

9

M2

5

M11

24V

S

24V

S

24V

S24V

S

24V

S

24V

S

24V

24V

S

24V

S

2

M-

M+

PW

M

M2

7A

7 8 9

2 3 4

OF

F

ON

M0

2A

Te

mpe

ratu

reP

robe

HE

AT

ER

4A

fu

se

6A

fu

se

Motor valve

OPEN

CLOSE

GND

24V

3A

fu

se

3x 4

0A

FU

SE

PW

M m

od

ule

Sa

fety

lid

lock

GN

D

Page 15: ColoQuick Service Manual EN

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ColoQuick Pasteur Max 3x208 -240 Vac Diagram 1 ColoQuick Pasteur Max 3x400 Vac Wiring Diagram 1

Valve In Cold

M0

4B

L1

L2

L3

T3

T2

T1

MO

TO

R

1 2

+ O -

DO

OR

SW

24

V P

ow

er

su

pp

ly

24

VG

ND

N P

+ -

Gro

un

dTan

k / C

ha

ssis

Co

loQ

uic

k P

aste

ur

Maxx-4

/8 w

irin

g d

iagra

m

3X

400

Va

c

MA

X(4

)

MIN

(3)

BO

TT

OM

(1)

Wa

ter

Level Tan

k s

ide

MO

UN

T(2

)

HE

AT

FU

SE

M2

0C

olo

Qu

ick

Pa

ste

ur

Co

ntr

olle

r

10

- G

ND

9 -

24

V8

- D

OO

R S

W7

- I

N2

6 -

Z P

OS

5 -

L1

4 -

L2

3 -

L3

2 -

L4

1 -

GN

D

8 -

NC

7 -

HO

T I

N6

- L

OC

K5 -

Valv

e O

UT

4 -

Valv

e IN

3 -

MO

TO

R2 -

HE

AT

1 -

OG

ND

P104

P101

P102

3x1

6A

FU

SE

M0

3B

M0

1M

09

M0

8A

M0

8B

+-

Tem

pera

ture

Pro

be

Co

nn

ection

exa

mple

Pow

er

co

rd3

x400

Vac+

N+

G 3

2A

M0

2B

HE

AT

ER

Bla

ck

Bro

wn

Blu

e

M0

4A

L1

L2

L3

T3

T2

T1

+ -

HE

AT

FU

SE

M0

3A

Valve In Hot

A1

12

11

1

4

A2

22

21

2

4GN

DG

ND

GN

D

GN

D

GN

D

A1

12

11

1

4

A2

22

2

1

2

4

A1

1

2

11

1

4

A2

22

2

1

2

4

Te

mpe

ratu

re s

en

sors

M6

1A

M6

1B

M6

1C

M6

1D

P1

05

US

BU

SB

L1

L2

M0

7

M0

5

M2

1M

22

Lid

So

leno

id

M2

4M

27

M2

8

M2

9

M2

5

M11

24V

S

24V

S

24V

S24V

S

24V

S

24V

S

24V

24V

S

24V

S

2

M-

M+

PW

M

M2

7A

7 8 9

2 3 4

OF

F

ON

M0

2A

Te

mpe

ratu

reP

robe

HE

AT

ER

4A

fu

se

6A

fu

se

Motor valve

OPEN

CLOSE

GND

24V

3A

fu

se

3x 1

6A

FU

SE

PW

M m

od

ule

Sa

fety

lid

lock

GN

D

FIT

4 T

erm

ina

l

Page 16: ColoQuick Service Manual EN

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ColoQuick Pasteur2 208 - 240 Vac wiring Diagram 1

Valve In

Motor valve

M0

4L1

L2

L3

T3

T2

T1

MO

TO

R

1 2

1 2 3

L1

L2

Gro

und

DOOR SW

12V

Po

we

r su

pp

ly

12V

GN

D

N P

+ -

Ta

nk /

Cha

ssis

Colo

Quic

k P

aste

ur2

Sin

gle

Ph

ase

208

-240V

wirin

g d

iagra

m

Lid Solenoid

MA

X(4

)

MIN

(3)

BO

TT

OM

(1)

Wa

ter

Le

vel

Tan

k s

ide

Te

mpe

ratu

re s

enso

r

MO

UN

T(2

)

HE

AT

FU

SE

M6

0C

olo

Qu

ick

Pa

ste

ur

Co

ntr

olle

r

10

- G

ND

9 -

12

V8

- D

OO

R S

W7 -

IN

26

- Z

PO

S5 -

L1

4 -

L2

3 -

L3

2 -

L4

1 -

GN

D

8 -

NC

7 -

OU

T6

6 -

LO

CK

5 -

Va

lve

OU

T4

- V

alv

e IN

3 -

MO

TO

R2

- H

EA

T1

- O

GN

D

P104

P101

P102

3x 4

0A

FU

SE

OF

F

ON

M0

5

M0

3

M0

1M

08

M6

6

M6

4

M6

2

M0

7

M6

1

M6

5

M6

3

+-

21

Tem

pe

ratu

reP

rob

e

Pow

er

co

rd1

x 2

30

V 3

0A

M1

0

M0

2H

EA

TE

R

M0

7

M-

M+

M27A7

8

9

2 3

4

PW

M

A1

1

2

11

1

4

A2

2

2

21

24

OPEN

CLOSE

GND

2 p

ole

4A

fuse

Lid

Do

or

Tan

kTan

k

200

mm

ø5

ø5

Page 17: ColoQuick Service Manual EN

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ColoQuick Pasteur2 208 - 240 Vac wiring Diagram 1 ColoQuick Pasteur2 230 Vac wiring Diagram 1

Valve In

Motor valve

M0

4L1

L2

L3

T3

T2

T1

MO

TO

R

1 2

1 2 3

L1

Gro

und

DOOR SW

12V

Po

we

r su

pp

ly

12V

GN

D

N P

+ -

Ta

nk /

Cha

ssis

Colo

Quic

k P

aste

ur2

1-P

hase 2

30V

wirin

g d

iagra

m

Lid Solenoid

MA

X(4

)

MIN

(3)

BO

TT

OM

(1)

Wa

ter

Le

vel

Tan

k s

ide

Te

mpe

ratu

re s

enso

r

MO

UN

T(2

)

HE

AT

FU

SE

M6

0C

olo

Qu

ick

Pa

ste

ur

Co

ntr

olle

r

10

- G

ND

9 -

12

V8

- D

OO

R S

W7 -

IN

26

- Z

PO

S5 -

L1

4 -

L2

3 -

L3

2 -

L4

1 -

GN

D

8 -

NC

7 -

OU

T6

6 -

LO

CK

5 -

Va

lve

OU

T4

- V

alv

e IN

3 -

MO

TO

R2

- H

EA

T1

- O

GN

D

P104

P101

P102

3x 4

0A

FU

SE

OF

F

ON

M0

5

M0

3

M0

1M

08

M6

6

M6

4

M6

2

M0

7

M6

1

M6

5

M6

3

+-

21

Tem

pe

ratu

reP

rob

e

Pow

er

co

rd1

x 2

30

V+

N+

G 3

2A

M1

0

M0

2H

EA

TE

R

M0

7

M-

M+

M27A7

8

9

2 3

4

PW

M

A1

1

2

11

1

4

A2

2

2

21

24

OPEN

CLOSE

GND

2 p

ole

4A

fuse

Lid

Do

or

Tan

kTan

k

200

mm

ø5

ø5

N

Page 18: ColoQuick Service Manual EN

18 www.coloquick.com

ColoQuick Pasteur2 3X230 Vac wiring Diagram 1

Valve In

Motor valve

M0

4L1

L2

L3

T3

T2

T1

MO

TO

R

1 2

1 2 3

L1

Gro

und

DOOR SW

12V

Po

we

r su

pp

ly

12V

GN

D

N P

+ -

Tan

k / C

ha

ssis

Colo

Quic

k P

aste

ur2

3-P

hase 2

30V

ac w

irin

g d

iagra

m R

ev.

14

Lid Solenoid

MA

X(4

)

MIN

(3)

BO

TT

OM

(1)

Wa

ter

Le

vel

Tan

k s

ide

Te

mpe

ratu

re s

enso

r

MO

UN

T(2

)

HE

AT

FU

SE

M6

0C

olo

Qu

ick

Pa

ste

ur

Co

ntr

olle

r

10

- G

ND

9 -

12

V8

- D

OO

R S

W7 -

IN

26

- Z

PO

S5 -

L1

4 -

L2

3 -

L3

2 -

L4

1 -

GN

D

8 -

NC

7 -

OU

T6

6 -

LO

CK

5 -

Va

lve

OU

T4

- V

alv

e IN

3 -

MO

TO

R2

- H

EA

T1

- O

GN

D

P104

P101

P102

3x 1

6A

FU

SE

OF

F

ON

M0

5

M0

3

M0

1M

08

M6

6

M6

4

M6

2

M0

7

M6

1

M6

5

M6

3

+-

21

Tem

pe

ratu

reP

rob

e

Po

wer

cord

3 x

23

0V

+N

+G

16A

M1

0

M0

2

HE

AT

ER

M0

7

M-

M+

M27A7

8

9

2 3

4

PW

M

A1

1

2

11

1

4

A2

2

2

21

24

OPEN

CLOSE

GND

2 p

ole

4A

fuse

Lid

Do

or

Tan

kTan

k

200

mm

ø5

ø5

N

FIT

4 T

erm

ina

l

Page 19: ColoQuick Service Manual EN

19 www.coloquick.com 19www.coloquick.com

ColoQuick Pasteur2 3X230 Vac wiring Diagram 1 ColoQuick Pasteur2 3X400 Vac Diagram 1

Valve In

Motor valve

M0

4L1

L2

L3

T3

T2

T1

MO

TO

R

1 2

1 2 3

L1

Gro

und

DOOR SW

12V

Po

we

r su

pp

ly

12V

GN

D

N P

+ -

Tan

k / C

ha

ssis

Colo

Quic

k P

aste

ur2

3x4

00

Vac.

wirin

g d

iagra

m.

Lid Solenoid

MA

X(4

)

MIN

(3)

BO

TT

OM

(1)

Wa

ter

Le

vel

Tan

k s

ide

Te

mpe

ratu

re s

enso

r

MO

UN

T(2

)

HE

AT

FU

SE

M6

0C

olo

Qu

ick

Pa

ste

ur

Co

ntr

olle

r

10

- G

ND

9 -

12

V8

- D

OO

R S

W7 -

IN

26

- Z

PO

S5 -

L1

4 -

L2

3 -

L3

2 -

L4

1 -

GN

D

8 -

NC

7 -

OU

T6

6 -

LO

CK

5 -

Va

lve

OU

T4

- V

alv

e IN

3 -

MO

TO

R2

- H

EA

T1

- O

GN

D

P104

P101

P102

3x 1

6A

FU

SE

OF

F

ON

M0

5

M0

3

M0

1M

08

M6

6

M6

4

M6

2

M0

7

M6

1

M6

5

M6

3

+-

21

Tem

pe

ratu

reP

rob

e

Po

wer

cord

3 x

40

0V

+N

+G

16A

M1

0

M0

2

HE

AT

ER

M0

7

M-

M+

M27A7

8

9

2 3

4

PW

M

A1

1

2

11

1

4

A2

2

2

21

24

OPEN

CLOSE

GND

2 p

ole

4A

fuse

Lid

Do

or

Tan

kTan

k

200

mm

ø5

ø5

N

FIT

4 T

erm

ina

l

Page 20: ColoQuick Service Manual EN

20 www.coloquick.com

ColoQuick Thaw 3X230 Vac Wiring Diagram 1

Tan

k /

Cha

ssis

M0

4L1

L2

L3

T3

T2

T1

MO

TO

R

1 2

1 2 3

L1

L2

DO

OR

SW

ITC

H

12V

/ 6

A P

ow

er

sup

ply

12V

GN

D

N P

+ -

Pow

erC

able

3x2

30

Vac+

N+

G 1

6A

Co

loQ

uic

k T

ha

w w

irin

g d

iag

ram

3X

230

Va

c

Moto

r S

W

HE

AT

FU

SE

OF

F

ON

M3

3

Te

mpe

ratu

reP

robe

Te

mpe

ratu

reP

rob

e

Re

gu

lato

r

He

ate

r S

tatu

s la

mp

Rela

y3

x1

6A

(m

in)

M0

5

M0

9M

01

M0

3

M0

8

M3

4

M3

0

M3

1

+-

21

1 -

C

2 -

NC

3 -

NO

4 -

C5

- N

C6 -

NO

7 -

SU

PP

LY

10

11

– P

TC

/TC

+1

2 –

PT

C/T

C -

8 -

SU

PP

LY

Lid

Do

or

Tan

kTan

k

200

mm

ø5

ø5

X2

(+

)

X1

(-)

X1

X2

24

23

13

14

3x

16A

FU

SE

M0

7

1x 1

,6A

FU

SE

M0

6

FIT

4 T

erm

ina

l

1,6A

L3 N

Ma

in B

rea

ke

r

Page 21: ColoQuick Service Manual EN

21 www.coloquick.com 21www.coloquick.com

ColoQuick Thaw 3X230 Vac Wiring Diagram 1 ColoQuick Thaw 3X230 Vac Wiring Diagram 1

Tan

k /

Cha

ssis

M0

4L1

L2

L3

T3

T2

T1

MO

TO

R

1 2

1 2 3

L1

L2

DO

OR

SW

ITC

H

12V

/ 6

A P

ow

er

sup

ply

12V

GN

D

N P

+ -

Pow

er

ca

ble

3x4

00

Vac+

N+

G 1

6A

Co

loQ

uic

k T

ha

w w

irin

g d

iag

ram

3x4

00

Vac.

Moto

r S

W

HE

AT

FU

SE

OF

F

ON

M3

3

Te

mpe

ratu

reP

robe

Te

mpe

ratu

reP

rob

e

Re

gu

lato

r

He

ate

r S

tatu

s la

mp

Rela

y3

x1

6A

(m

in)

M0

5

M0

9M

01

M0

3

M0

8

M3

4

M3

0

M3

1

+-

21

1 -

C

2 -

NC

3 -

NO

4 -

C5

- N

C6 -

NO

7 -

SU

PP

LY

10

11

– P

TC

/TC

+1

2 –

PT

C/T

C -

8 -

SU

PP

LY

Lid

Do

or

Tan

kTan

k

200

mm

ø5

ø5

X2

(+

)

X1

(-)

X1

X2

24

23

13

14

3x

16A

FU

SE

M0

7

1x 1

,6A

FU

SE

M0

6

FIT

4 T

erm

ina

l

1,6A

L3 N

Ma

in B

rea

ke

r

Page 22: ColoQuick Service Manual EN

22 www.coloquick.com

ColoQuick Thaw 208 - 230 Vac Diagram 1

M0

4L1

L2

L3

T3

T2

T1

MO

TO

R

1 2

1 2 3

L1 L2

DO

OR

SW

ITC

H

12V

/ 6

A P

ow

er

sup

ply

12V

GN

D

N P

+ -

Ta

nk / C

hassis

Pow

er

Ca

ble

2 x

23

0V

30A

Co

loQ

uic

k T

ha

w 2

08 –

23

0V

ac.

wirin

g d

iag

ram

.

Moto

r S

W

HE

AT

FU

SE

OF

F

ON

M3

3

Te

mpe

ratu

reP

robe

Te

mpe

ratu

reP

rob

e

Re

gu

lato

r

He

ate

r S

tatu

s la

mp

Rela

y3

x4

0A

(m

in)

M0

5

M0

9M

01

M0

3

M0

8

M3

4

M3

0

M3

1

+-

21

1 -

C

2 -

NC

3 -

NO

4 -

C5

- N

C6 -

NO

7 -

SU

PP

LY

10

11

– P

TC

/TC

+1

2 –

PT

C/T

C -

8 -

SU

PP

LY

Lid

Do

or

Tan

kTan

k

200

mm

ø5

ø5

X2

(+

)

X1

(-)

X1

X2

24

23

13

14

3x

40A

FU

SE

M0

7

2x 4

A F

US

EM

06

Page 23: ColoQuick Service Manual EN

23 www.coloquick.com 23www.coloquick.com

Filling station

Page 24: ColoQuick Service Manual EN

The Colostrum Management System

coloquick_service_manual_EN

3. edition 0113