Cold Controlled Environments - NetX
Transcript of Cold Controlled Environments - NetX
Cold Storage
Controlled Environments
CLEANsafe Solutions designed for the most demanding Controlled Environments
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Cold Storage
CLEANsafe Finishes
Kingspan CLEANsafeControlled environments take many different forms and the
performance and functionality will depend on the requirements of
the specific project. The internal environment of the project will be
subjected to a variety of conditions which may affect the performance
of materials and systems.
The corrosive factors of an internal environment are determined by
the presence of corrosive chemicals and / or micro-organisms in the
internal atmosphere, relative humidity and also by the frequency of
cleaning, aggressiveness of the cleaners, degreasers and sanitizers
and method of cleaning.
Kingspan CLEANsafe coatings are designed specifically for
temperature controlled environments. Each coating has particular
properties suited to different environments and it is therefore
important to choose the right coating to meet the appropriate
classification of corrosive environment and type of activities.
CorrosivenessInspection Frequency
Type of ApplicationKingspan
CLEANsafe SMP
Kingspan CLEANsafe
PVC
Kingspan CLEANsafe
FRP
Kingspan CLEANsafe
Stainless Steel
C1 Very Low Annually Dry packaged cold storage, docks, locker rooms, toilets, offices, shops. Yes Yes Yes Yes
C2 Low Annually Storage, sorting and packing of fruit and vegetables, storage of packaged meat and dairy products. – Yes Yes Yes
C3 MediumEvery 6 months
Food production and preparation areas, dry process, ice cream production, butter production, breweries, dairies, wine cellars,
processing of precooked foods, baking facilities– Yes Yes Yes
C4 HighEvery 3 months
Wet process industrial kitchens and cooking, storage of unpacked fish, cheese, meat cutting, scalding and evisceration – – Yes Yes
C5 Very HighEvery 3 months
Primary live rooms, rendering, picking, cooking, preparation of marine products – – – Yes
*Buildings may contain areas where different conditions apply and must be considered separately if they have different corrosive environments. This table is provided for general guidance only. For more information about the effects of various chemicals on the coatings please contact your Kingspan Sales Rep of Kingspan Technical Services.
Corrosiveness Factors1. C1 – Very Low: Dry environment with no attack from corrosive
chemicals and / or micro-organisms. Routine cleaning (not more
than once a month) using neutral cleaning agents.
2. C2 – Low: Environment where condensation may occur, with
no attack from corrosive chemicals and/or micro-organisms
although the walls may occasionally be splashed with slightly
corrosive liquids. Routine cleaning (not more than once a month)
using neutral cleaning agents.
3. C3 – Medium: Environment with frequently high humidity and
where corrosive chemicals and / or micro-organisms are present.
Non-intensive cleaning (not more than once a week) using higher
pH cleaning agents.
4. C4 – High: Environment with constant high humidity and where
high concentrations of corrosive chemicals and/or micro-
organisms are present. Intensive cleaning (not more than once
a day) using higher pH cleaning agents (pH 5-9).
5. C5 – Very High: Environment with permanent condensation
and where high corrosive chemicals and / or microorganisms
are present. Intensive cleaning (not more than once a day) using
higher pH cleaning agents (pH 5-9).
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CLEANsafe SMP
Substrate
Zinc/A
Metal
Zinc/A
Primer
Topcoat
Pre-Treatment
Characteristics
• Food safety – suitable for surfaces
immediately behind food preparation,
processing surfaces or equipment.
• Easy to clean.
• Resistant to staining, mold growth
and surface extraction.
• Excellent robustness.
• Excellent chemical and humidity
corrosion resistance.
• Non-toxic.
• Resistant to impact and surface wear.
SMP CoatingCLEANsafe SMP is a chemically inert Silicon polyester paint, applied
to pre-treated metal, and specifically developed for controlled
environments.
CLEANsafe ANTI-Microbial PVC
Characteristics
• Food safety – suitable for surfaces
immediately behind food preparation,
processing surfaces or equipment.
• Easy to clean.
• Resistant to staining, mold growth
and surface extraction.
• Excellent robustness.
• Excellent chemical and humidity
corrosion resistance.
• Non-toxic.
• Resistant to impact and surface wear.
ANTI-Microbial PVC CoatingCLEANsafe AM-PVC is a chemically inert Anti-Microbial polymer
film, laminated to pre-treated metal, and specifically developed
for controlled environments.
Adhesive
Pre-Treatment
PVC film
Substrate
Zinc/A
Metal
Zinc/A
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CLEANsafe Finishes
CLEANsafe SS 304
Stainless Steel
2B unpolished Line brushed Pinpoint finish
Primer
Characteristics
• Food safety - suitable for slaughter houses,
mushroom cultivation, cooking rooms,
drying rooms for cheese, laboratories
for bread making.
• Easy to clean.
• Food certificate available on request.
• Excellent chemical and humidity
corrosion resistance.
• Non-toxic.
CLEANsafe SS 304 is chemically inert, crevice free austenitic stainless
steel, specifically developed for controlled environments and high
corrosive environments.
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CLEANsafe KSFRP
CLEANsafe Finishes
Characteristics
• Food safety – suitable for surfaces
immediately behind food preparation,
processing surfaces or equipment.
• Easy to clean.
• Resistant to staining, mold growth
and surface extraction.
• Excellent robustness.
• Excellent chemical and humidity
corrosion resistance.
• Non-toxic.
• Resistant to impact and surface wear.
Adhesive
Pre-Treatment
.090 FRP
Substrate
Zinc/A
Metal
Zinc/A
FRP CoatingFood related facilities require extremely stringent standards for health
and safety; and must comply with HACCP and other governing
regulations to ensure proper wash down procedures are followed
in order to prevent any outbreaks of bacteria.
To help buildings comply to these regulations, Kingspan have
introduced Factory adhered CLEANsafe FRP and Sealant system,
FRP, a laminated Fiberglass Reinforced Plastic (FRP) for lining the
interior of the insulated metal panels. Combined with our CLEANsafe
joint product, this lining protects the metal panel and enables the
interior of the panel to withstand extreme wash down procedures
and has superior dent resistance.
FOODsafeDeveloped as part of our CLEANsafe line of products, Kingspan
offers a fully tested seamless Foodsafe seal for use in our CLEANsafe
KSFRP system.
Chemical Resistance10% Sodium Chloride No effect
10% Sodium Hydroxide No effect
5% Sodium Hypochlorite No effect
Test Procedure Results
Flexural Strength ASTM D790 13.3 X 103 Psi
Flexural Modulus ASTM D790 14.0 X 105 Psi
Tensile Strength ASTM D738 6.3 X 103 Psi
Tensile Modulus ASTM D738 7.7 X 105 Psi
Barcol Hardness ASTM D2583 50
IZOD Impact Strength ASTM D256 12 ft.lb/in
Coefficient of Linear ASTM D696 1.4 X 10-5 Thermal Expansion
Water Absorption ASTM D570 0.5%
Taber Abrasion Resistance Taber Test: (cs-17 wheels, 1000 g. wt., 25 cycles) 0.04%
Thickness 0.09”
Flame Spread and ASTM E84 Class A rated: Smoke Developed F.S. = 20; S.D. = 100
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CLEANsafe KSFRPData Sheet
Partition/Ceiling System
Introducing the KS45 FRP panel, this panel system has been specifically designed and developed as a Kingspan CLEANsafe finish to meet USDA and CFIA mandates for void free applications of Fiberglass Reinforced Plastic, FRP - for use in food manufacturing and processing environments resulting in a clean durable finish for the already high performance properties of Kingspan PIR insulated metal panel.
ApplicationsKS45 FRP factory bonded FRP panels are suitable for use as wall
and ceiling panels in food processing, production and ‘ready to eat’
packaging facilities where sanitation is of utmost importance. The tight 3/16” joint provides a clean low maintenance surface.
Product Specification
Panel Lengths: 8’-0” to 52’-0”
Panel Joint: Symmetrical double tongue and groove castellated joint
Application: Vertical - full or partial length coverage ; single or double sided
Cover Widths: 45”
Panel Thickness: 23/4” 3” 4” 5” 6”
R-value: 7.2 per inch per ASTM C518 @ 75˚ F 8.25 per inch per ASTM C518 @ 35˚ F
Exterior Face: Non-profiled, embossed (pre-painted steel for partial height applications)
Interior Face: Non-profiled, embossed (pre-painted steel for partial height applications)
Reveal Options: Standard 1/8” vertical application
Finish: Class A Low Flame 0.90” Fiberglass Reinforced Plastic (FRP) Opaque White
Panel Design KS45 FRP factory bonded FRP panels offer consistent performance
with a durable scratch and dent resistant surface chemically bonded
to the Insulated panel free of voids. Class A 0.90” FRP with full height
to partial height coverage.
Customer OptionsChoose from embossed or non-embossed smooth in Opaque White.
USDA or CFIA grade sealant or PVC trims available.
45” Coverage (1,143mm)
FRP
FRP (Double-sided optional)
Interior Face
Exterior Face23
/4”-6
”
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CLEANtech
Kingspan offers a fully tested seamless Cleantech sealant for use
in our CLEANsafe Systems. This product is for use as part of the
CLEANsafe KSFRP System and all Kingspan metal coated finished
products for a complete application to be considered a seamless
FOODsafe joint in both appearance and performance. Cleantech
is available in both a Flex and Monolithic applications providing a
seamless and durable wall assembly.
Fully Tested to ASTM D3163-01, Standard Test Method for
Determining Strength of Adhesively Bonded Rigid Plastic Lap-Shear
Joints in Shear by Tension Loading ASTM C793-05, Standard
Test Method for Effects of Laboratory Accelerated Weathering on
Elastomeric Joint Sealants. Additionally, passing an aggressive
eFreeze / Heat Cycle with humidity ranging from 20 to 100% and
accelerated aging process for harsh environments across a range of
temperatures and humidity, proving its ability in performance.
Temperature resistance -40˚F (-40˚C to +90˚C)Application temperature 41˚F to 95˚F (+5˚C to +35˚C)
78mm
R5mm
CLEANtech
Semi-Flush Profiles
PVC Coving ProfilePVC internal corner coving has been designed to be fixed to a
3-way corner profile and to interface with a 55mm radius PVC or
45mm radius aluminium coving profiles.
PVC covings have soft edges at the wall panel junction and are
available in Imperial White finish.
InstallationCorner caps are fixed to the ceiling panels with self-tapping screws.
PVC covings cannot be sealed to panels.
Part Reference Weight55mm radius PVC coving profile 0.67 kg/mInternal corner to suit 55mm radius PVC coving 275g each
70mm40mm
40 mm
70mm R55m
m
55mm Radius PVC Coving PVC Internal Corner Coving PVC Internal Corner Detail55mm Radius PVC Internal Corner
Available LengthsStandard length: 4.0 metres.
Kingspan USA Deland, FL; 386-626-6789 Modesto, CA; 209-531-9091Kingspan Canada Caledon, ON; 905-951-5600 Langley, BC; 604-607-1101
Email: [email protected] www.kingspanpanels.us / www.kingspanpanels.ca
Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof.
Issue 2 - 07/16