COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1....

23
TS-SSC 91-065 COIL SIZE MEASUREMENTS AND Distribution: R. Bossert J. Carson S. Delchamps I. Gonczy S. Gourlay W. Koska M. Lamm D. Smith M. Wake W. Zimmerman COIL CURING R.E. Sims Presented at the Fermila b Production Readiness Review 4/4/91

Transcript of COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1....

Page 1: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

TS-SSC 91-065

COIL SIZE MEASUREMENTS AND

Distribution: R. Bossert J. Carson S. Delchamps I. Gonczy S. Gourlay W. Koska M. Lamm D. Smith M. Wake W. Zimmerman

COIL CURING

R.E. Sims

Presented at the Fermila b Production Readiness Review

4/4/91

Page 2: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

( '·

I \

Factors Contributing to the Finished Coil Size

1. Construction Materials A. Cable

B. Kapton Film

C. Glass Tape

2. Tooling A. Winding Key

B. Sizing Bars

C. Mandrel

D . Liner

E. Optional Shims

3. Curing Process Parameters A. Temperature of Cure

B. Length of Cure

C. Percent of Epoxy in Glass ·Tape

D. Cavity Pressure

E. Curing Press Sequence

F. Mold Release Compound

Page 3: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

(

PLATEN FORCE

0

00

Pl.ATEN FORCE

-"---t-- S I Z I NG BAR

~-LINER

() COIL

COUTER (jOWNJ

KEY BAR

KEY WAY

Page 4: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

MEA.SLFJNG PCSITIONS

1,2,3 - - - - - - --~- _I{J.lf._ - - - - - - • 13,14

I I I --.- -------------------------------------,--------

1,2,3 --------ci.W3PANT"if ________ _ 13,14

14 SPACES AT 3 INCHES EACH I ;~~x--~---~----- 42.0· -------...,-~,._~~x~

QUADRANT II/IV

LOOKING FROM TI-iE LEAD END

SSC 50MM SHORT OUTER COIL SIZING POSITIONS

QUADRANT I/III

INNER COIL

Page 5: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

/ Long SSC Inner Coil #

0.0060 0.0127 0.0007

Coil IHM-101' Coll Type: Stress: .... 6000

Pos I Coll 1 2 3 4 s 8 7 8 SI

10 11 12 13

( 14 15 HS 17 18 19 20 lP 21 22 23 24 25 28 27 28 29 30 31 32 33 34 35 38 37 38 39 40 lP 41 42 43 44 45 48 47 48 ·49 so 51 52 53 54 ......

1010.XLS

17M·1016

0.0108 0 .0012 0.0078

0.01319 0 .0152 0.0113 0.0074

~ BY:SNVERS 12000

Coll 1.0039 1.0050 1.0050 1.0055 1.0055 0 .9951 1.0050 0 .9951 1.0054 1.0052 1.0054 1.0055 1.0060 1.0057 1.0059 1.0058 1.0051 1.0053 1.0002 1.0055 1.0058 1.0083 1.0084 1.0087 1.0070 1.0058 1.0045 1.0048 1.0055 1.0042 1.0080 1.0088 1.0070 1.0084 1.00199 1.0085 1.0080 1.0082 1.0080 1.0081 1.0088 1.0042 1.0048 1.0030 1.0040 1.0058 1,0083 1.0080 1.0084 1.0079 1.0078 1.00190 1.0054 1.0040 1.0038 1.0037

0 .0122 0 .0010 0.0040 0.0137 0.0097

.0089

.0100

.0099

.0104

.0104

.0099

.0104

.0102

.0104

.0105

.0110 · .0107 .0108 .0107 .0100 .0103 .0112 .0105 .0108 .0108 .0108 .0112 .0112 .0104 .0090 .0090 .0099 .0088 .0113 .0110 .0114 .0108 .0113 .0109 .0104 .0108 .0104 .0105 .0110 .0089 .0094 .0088 .0095 .0105 .0111 .0108 .0112 .0127 .01219 .0108 .0102 .0088 .0080 .0085

0 .0104 0.0012 0.0085 0.0152 0.0007

2379043 150405 007315

2797649 2190334

Page 6: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

(

4.00E+06 T

I ,,,, .. ,. t :·::: t 2.00E+06 I 1.50E+06 T

' o I SlOEAM.0.E •SIDE A DEVIATION AT 12000 :

- 0.0150

t- 0 .0100

0.0050

0.0000

·0.0050

:::: 1

r ·0 .0100

O.OOE+OO "T1---i-----t----+----i----+-------- ---i'----l------1- -0.01 SO

20 40 60 80 100 120 140 160 180 200

1016 SIDE S MOE TO SIDE 8

I {} SIDE B M.O.E • SIDE B DEVIATION AT 12000 ;

4.00E+06 - T 0.01 so

I ! 3.50E+06 I l

300E•06 t\ ~ - l 0 .0100

t 0.0050

?.50E+06 I ~:J---,:J---~ I

<OOE•O& T t 0.0000

I : 1.50E+06 ...._ I 1 t -0 .0050

:::::: i t .o ""

O.OOE+OO I I -0.01 so

407 387 367 347 327 3 07 287 267 247 227

Page 7: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

(

PLATEN PLATEN FORCE FORCE

"/\"

0 0

II I I II t i II IJ

" ,. l I 11 II

"8"

0 ----- HOR I ZONT AL

ERROR -GRrtc.;) ERROR

Page 8: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

(

' ' \ / ' / ' B / \ / \v

All Horizontal Error AN - BN

/\

/ ' / ' / '\

2

All Vertical Error AN+ BN

2

Page 9: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

0.0040 ~ 1 _ K"tv-

o.0030 +A 1

0.0020 .., - - - -.0034"

I 0.0010

0.0000 I I ..... _____ 2

-0.00 I 0

-0.0020 f - - -I SIZING BAR

-0.0030

-0.0040

..........

SOMM SHORT OUTER HOR I ZO, .. AL ERROR

DIFFERENCE

EFFECTS J~Z~R~o:s -- - -

KEY IN SLOT TOLERENCE

.oo~·_/ - -.0026"

--- ~-~- ---

84 -AS

-~

86 ---A6

.0034" - - - -

14

~- ,_. -- -- ---*-

SIZING BAR ------t~~,,.. __ SIZING BAR

I ~ 202 °" 203 -·- 204 ~ 206 -- 2;;~ ~· 1

Page 10: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

15" 9"

.002

.001

- .001

- .002

- .003

CYLINDER FORCE

CAUSED BY HOLLOW IN PL.ATEN

TYPICAL CURVE OF VERTICAL ERROR ON 50tMl INNER SHORT COIL

- · ,

REV. OESCll I PT I ON -·

9" -------15"---o-1

LINER

POSSIBLY CAUSED BY ENO EFFECT ON SIZING BARS

I TOii PNtT f'«l, DESCRIPTION Ofl SIZ'E

PAATS LIST ~ ~·- "'9:1'18Jt ~IOtHAfO. I. ~L11f~~::::=.·- f....,.=:-:: ... ==+-,------.+1-:: ~C:..::.U:~'.l.lo~ C>Uam ( I ... = ~::.=:;:.,._ ~ ) I

fM flC'l,..-C l' OM. 9. e , .-.-. At..L ~ COM.•, f..9ID CIH •• 00 Mllf K ALI OlllAH"9 , '1. 4'1\liCo Ail..L ~ ........ ~.,_ ________ ____ _

r ... _1 ... • • 01.,.10. 19'ffH'tCAUC.t

IW.U.&. ICllRll.ot

~ FEAMI NATIONAL ACCE~ERATOA LA80AA1 -.- UNITEO STllTES OEPhRTMENT Of' ENEllG~ - SSC

50mm CURING PRESS SIDE VIEW

-..... J .!.!!~ I M"91• ._.,.

I llt,. II 11 .rt 1 lo o • .. ~ ,, l 0 •1'" 1' '. ) . 1.,r ; . · • ,, • I•,• , • 1 y 1

Page 11: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

1011 RU - -" <LC

LINER AND A-B

0.01 1

0.008

0.006

0.004

0.002

0

-0 .002

-0.004 0

Page 12: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

0 .0145

0 .0125

0 .0105 t

0.0085 +

0.0065 +

0.0045

0.0025

0 .0005

SOMM SHORT OUTER COIL VE. "'CAL AND HORIZONTAL ERROR

/\ I \

~ \ /

55C.-4-I-

_ _E8~~TIC~~''l~D0301 _.I

0.0145

0 .0125

-r 0.0105

STAR\ or= ~r;w l<~Y 1 + 0.0085 BARS-

\. o i::-c;17C ~~ l 0.0065

0 .0045

_ SSC 4-l-0002..S ssc·- 4---,--oo-o--=2..c-=9,....... .. -+l-.. I- - --c"i~~-BLf- -··· --·- ---··--..t .. ~1 0.0025

0.0005

201 202 203 204 205 206 208 209 209 210 210 211 214 215 215 216 217 218 219 220 -0.0015 "RE­

SIZE N'

"RE SIZE

n"

Re -Size

d

0 VERTICAL ERROR (QUAD. I/Ill + II/IV I 2) · ... HORIZONTAL ERROR (QUAD. 1/111 - 11/IV I 2)

-0.0015

Page 13: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

0.0160

0.0140

0.0120

0.0100

0.0080

0.0060

0.0040

·-.

OUTER COIL AVERAGES OF THE COIL DEVIATION FROM THE MASTER AT 12,000 COIL PSI BY COIL M..MBEA

.oos" s~1fv\

0.0020 .

201 202 203 204 205 206 208 209 209 210 210 211 214 215 215 216 217 218 219 220 MAE- URE- "RE-

SIZE SIZE SIZE D" O" D''

• OUTER COIL QUADRANT I/Ill 0 OUTER COIL QUADRANT II/IV

Page 14: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

0.0145

0 .0125

0.0105

0.0085

0.0065

0.0045

0.0025

0.0005

-0.0015

..........

SOMM SHORT INNER COIL VEI . .CAL AND HORIZONTAL ERROR

_,, l n• _oo~ s -11 t--1\

rSSC51-45B

1

I: 1 SSC.. 3-1-021 p I • 55C 3-5-0Dm.:1: ~ CABL6 CABL~ CABL~

5 1 0 6 1 0 7 107 1 0 8 108 1 0 9 11 0 11 3 11 4 11 5 11 6 11 7 "RE­

SIZE "RE­

SIZE 11" rY'

0 VERTICAL ERROR (QUAD. 1/111 + II/IV I 2) • HORIZONTAL ERROR (QUAD. 1/111 - II/IV I 2)

0 .0145

0 .0125

0.0105

0.0085

0.0065

0.0045

0 .0025

0.0005

-0.0015

Page 15: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

,,.-. ..

0.0160

0.0140

0.0120

0.0100

0.0080

0 .0060

0.0040

..-...,

INNER COIL AVERAGES OF THE COIL DEVIATION FROM THE MASTER AT 12,000 COIL PSI BY COIL l\IJMBER

J <.ooz''

t

0 .0020 --~-+-~~--~--~--~~--~--~~i--~......,_~--t-~~+-~-t-~--1~~-t-~--t-~~+-~-1

1 01 1 0 2 1 0 3 1 0 4 1 0 5 1 0 6 1 0 7 1 07 1 0 8 108 1 0 9 11 0 11 3 11 4 11 5 1 1 6 11 7 "RE- "RE-

SIZED SIZED " .

... INNER COIL QUADRANT 1/111 D INNER COIL QUADRANT II/IV I

Page 16: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

TOTALS FOR~ . MM SHORT COILS

SIZE AVERAGE SIZEAVERAGE812E AVEAAGE SIZE MOE. WHOLE COi.. VERTICAL HOAIZ'OtITAI..

OUTER COIL DATA

OUTCR 50MMCOILI

1 M-50· 201 202 203 204 205 20S 208 209

2011 "RE-SIZED" 210

210 "RESIZED' 211 214 215

215 "AE· SIZED" 218 217 218 219 220

NOTE:

I ·!~·:

~~

!ii ~~~ t:1

SHIMUSB> IOE tOE 5 MIL tOE POE tOE tOE IOE tOE toE IOE tOE IOE tOE tOE tOE IOE tOE IOE tOE

""""",..,,..,· f .. , _",.,"""• ti ••

0.0087 0.0075 0.0017 0.0018 0.0051 0.0054 0.0053 0.00511 0.0104 0.0113

SIZE AVERAClE A QUAD. I/Ill QUAD. II/IV

0.00$8 0.0079 0.0063 0.0072 0.0104 0.0113 0.0057 0.0082 0 .0080 0.00511 0.0053 0.0083 0.0067 0.0078 0 .0087 0.0070 0.0049 0.0051 0.0045 0.0050 0.0019 0.0027 0.0047 0.0039 0.0083 0.0044 0.0082 0.0058 0.0065 0.0081 0.0087 0.0089 0.0069 0.0087 0.0089 0.0071 0 .0041 0.0038 0.0033 0.0033

1M-50-201 MEASURING PRESSURE WAS 12.484 Psi

···~ ... -... ·~~

0.0071 0.0046 0.0017 0 .0002 0.0050 0.0007 0.0058 0.0043 o.01oa 0.0050

A SIZE ~OOCL ~

0.0074 0.0045 0.0087 0.0046 0.0108 0 .0050 0.0080 0.0045 0.0060 0.0043 0.0058 0.0046 0.0072 0.0044 0.0088 0 .0038 0.0050 0 .0038 0.0048 0.0037 0.0023 0.0031 0 .0043 0 .0039 0.0054 0.0048 0.0059 0.0051 0.0083 0.0042 0.0088 0.0040 0.0088 0.0035 0.0070 0 .0053 0.0038 0.0058 0.0033 0.0032

1 M-50-204 WAS COOLED TO 210 DEG. F THEN LET TO COOL BY RADl.l.TION OVERNIGHT

1M-50-208 WAS CUREO 10 OEG. FLOWER BUT AU.OWED TO COOL NATURALLY OVERNIOKT

,,, ..... ...._.'- -· .... ., .... 1.85E+06 0.0010 9.77E+04 0 .0001 2.40E+05 0.0003 1.75E+06 0.0009 1.llllE+08 0. 0012

MOE. WHOt..ECOI. AVERAGE STD. DEV. 1.75E+OO 0.0009 1.04E+06 0.0010 t .79E+06 0 .0012 1.llllE+06 0.0010 1.77E+06 0.0010 1.85E+08 0 .0011

0.0011 1.78E+OO 0 .0008 2.07E+06 0 .0010 1.75E+06 0.0010 2 .04E+08 0.0007 1.72E+06 0.0010 1.83E+08 0.0013 1.81E+06 0.0011 2.27E+08 0.0009 1.72E+08 0 .0010 1.e5E+06 0.00011 1.78E+06 0 .0012 1.04E+08 0.0014 t .82E+Ge 0.0008

1 M-50-208 WAS MEASURED AT 12,000 COIL PSI ONLY 19 NO MODULUS Of ELASTICITY READING

VERTICAL ERROR (QUAD. 11111 + 11/M/2

HORIZONTAL ERROR (OUAO. 11111 • ll/IV)/2

UPDATED 3/27/91

------. L.-""S~

0.0071 ·0.0004 0.0018 0 .0002 0.0051 0.0006 0 .0058 ·0.0008 0.01011 0.0001

VERTICAL HOAIZ'OtITAL 8'R)R 8'R)R

0.0074 -0.0000 0.0068 · 0.0005 0.0109 ·0.0005 0.0080 · 0.0003 0.0060 0.0001 0.0058 · 0.0005 0.0073 -0.0008 0.0089 -0.0002 0.0050 ·0.0001 0.0048 ·0.0003 0 .0023 -0.0004 0 .0043 0.0004 0.0054 0.0010 0.0059 0.0003 0.0083 0.0002 0.0088 · 0 .0001 0.0088 0.0001 0.0070 -0.0001 0.0039 0.0003 0.0033 0.0000

REEL SERIAL NlMEl PRCT"C" PRCT"C" PRCT'C" PRCT"C"

SSC 4-1-00030 SSC 4·1·00030 SSC 4·1-000211 SSC 4·1·00029 SSC 4-1.000211 SSC 4·1·000211 SSC 4-1·000211 SSC 4-1-000211 SSC 4·1.00025 SSC 4·1.00025 SSC 4-1.00025 SSC 4·1.00025 SSC 4·1·00025 SSC 4·1·00025 SSC 4·1·00025 SSC 4·1·00025

Page 17: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

TOTALS FOR I IMM SHORT COILS

SIZE MQE WHOU:COI. VERTICAL HOAIZONTAL FWIGE AVERAGE STD. DEV. Effm Em:A 0.0072 2.39E+06 0 .0018 0.0108 0 .0000

INNER

• 0 .0022 0 .002S 00020 0.0012 2 40E:+OS 0 .0004 0 .0020 0 .0011

COil 0 .0083 0.0080 0.0051 0.0032 5.50E+05 0 .0011 0.0052 0 .0029 DATA 0.0086 0.0081 0 .0094 0.0059 2 .15E+06 0 .0014 0.0094 -0.0015

0 .0149 0 .0141 0 .0145 0 .0091 2 .70E+06 0 .0025 0 .0145 0 .0015 WNER SOMMCOIL/I -·n· ·-1 SIZE MOE. WHOlECOL VERTICAL HORIZONTAL REEL SERIAL

1M·50- SHIM USS) QUAD. VIII QUAD. llJIV WHOU:COll ANG: AVEAAGE STD. DEV. BRlR BRlR tu&3'I 101 ra.e 0 .0103 0 .0014 0 .0094 0.0068 2.24E+06 0 .0017 0.0094 0 .0010 SSC51·458 102 ra.e 0 .0 104 0.0133 0 .01 19 0 .0081 2 .15E+06 0.0020 0 .0119 · 0.0015 SSC51·458 103 5 MIL 0.0149 0.0141 0 .0145 0.0059 2.21E+06 0.0014 0.0145 0.0004 SSC51 ·458 104 ra.e 0 .0097 0 .0101 0 .0099 0.0064 2 .67E+06 o.001e 0.0099 · 0 .0002 SSC 3·1·021 105 toE 0 .0086 0 .0108 O.OOH 0 .0071 2.70E+06 0 .0017 0 .001>6 · 0 .0010 SSC 3-1-021 106 107 toE 0.0110 0.0081 0.0095 0 .0091 2.35E+06 0.0025 0.0098 0 .0015 SSC 3·1·021

107 •RE·SJZEO" N:t£ 0 .0089 0.0083 0 .0076 0.0066 2.58E+06 0 .0022 0 .0076 0 .0013 SSC 3-1-021 108 fOE 0.0071 0.0088 0 .0088 0.0048 2.18E+06 0.0013 0.0089 0.0003 SSC 3-1·021

108 'RE-SIZED" toE 0 .0048 0.0038 0.0042 0.0059 2.32E+06 0.0014 0.0042 0.0008 SSC 3·1·021 109 POE 0 .0085 0 .0037 0 .0051 0 .0080 2.21E+08 0.0022 0 .0051 0 .0014 SSC 3 -S-00021 110 tOE 0.004'4 0 .0049 0.0056 0.0081 2.10E+06 0.0016 0 .0057 0.0008 SSC 3-5-00021 113 toE 0.0055 0.0059 0.0057 0.0047 2.34E+06 0.0013 0.0057 ·0.0002 SSC 3·8·00021 11' toE 0.0070 0.0088 0.0069 0.0046 2.30E+06 0.0012 0 .0069 0 .0001 SSC 3-S-00021 115 toE 0 .0070 0 .0054 0.0082 0 .0071 2 .42E+06 0 .0017 0 .0062 0 .0008 SSC 3-S-00021 116 !OE o.ooe11 0.0088 o.ooee 0.0072 2.35E+06 0.0019 0.0069 0 .0001 SSC 3·5·00021 117 toE 0.0057 0.0084 0.0061 0.0058 2.3BE+06 0.0014 0.0081 -0 .0004 SSC 3 ·5-00021

NOTES:

UPDATED 3/2.7/91

Page 18: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

- ,.-.... 0 ....... I

SSC Curing Press Data Coil Serial+ 17M-100BR

8500 , 24 Jan 1991 10: 05: 50 ,

,.....

V'.)

Cl. '-J'

w ~ :J (J) (J) w ~ Cl.

8000

7500

7000

6500

6000

5500

5008

4500

·4000

3500

3000

2500

2000

1590

1000

500

ee

START r Pl.ATlDI TU£ START sa,m I 11.31

. 5

PLATTEN 1800 pel • 2222 +~tn MANDREL 1000 pat • 333 +/In END JACK 1000 pat • 2000 t

1

I r

I J

l . S

I I OS MtN'UTESJ

2 2.~

TIME 3

I I f

I

260 250

----------~~ ~;:

3.5 4

220 "10 200 190 180 170 160 150 140 130 120

~10 ~00

90 ~0

50 40 30 20 10 0 ts 4.5 END mac

PRESSlR:

,..... u.. 0 '-'

w 0:: ::l ..... a: 0:: w a_ L: w I-

Page 19: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

(

> .... 0 i= en -< co ...Jw w~ u. >< o_ en en ::d: .. ...J :::::> 0 0 :::&!

z o­-en en m w ...J :c­c <

COMPARISON OF MODULUS OF ELASTICITY AT 250F,

265F(PROJECTED) &275F 1.3----------------------.

1.2

1.1

1.0

a MOE250

0.9 MOE275

···-&·· AVG275&250MOE

0.8

0.7 ---..----.--...----..----..-----.--...-----.--....---t

0 20 40 60 80 100 120

CURE TIME MINUTES

COMPARISON I PROJECTION OF ADHESION 250F, 265F PROJECTED, 275F

400.......---------------...,.-------.

300 -;:--------... . .. ...... ......... ... ... .

200 ADH250

AOH275

•••-&•• AVG250+275ADH

0 20 40 60 80 100 120

CURE TIME MINUTES Data from "MOE/AD"

Page 20: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

0.000

GLASS TAPE DISPLACEMENf IN A 10 STACK AT 121000 PSI AND VARIOUS TEMPERATURES

11 STACK-K250

• STACK-1<275 • STACK-K300

-0.003of-------t--..--~-----1------f---r----t

0 30 80 90 120 150 TIME (MINUTES)

Data from •DISPLACEMENT

KAPTON DISPLACEMENT IN A 10 STACK AT 121000 PSI AND VARIOUS TEMPERATURES

0.000-------------------• KAP.250-V.WIRE

• •

KAP.275.V.WIRE KAP.300-V.WIRE

-0.003 -+--...---1-----.--..----....... -...-~-----t 0 30 60 90 120

TIME (MINUTES)

VIRGIN WIRE DISPLACEMENT IN A 10 STACK AT 12,000 PSI AND VARIOUS TEMPERATURES

150

0.000----....-------....---------0.001 -+-!!~--1"--- --a11~

-0.002 -t-~--+---- • -0.003 oot---1~--t--- •

V.WlRE 250F COR -----t

V.W1RE 275f COR -----1

V.WlRE 300F OOR -----1

-0.004 +---'~+------4f-__ _.., ___ ,.._ __ ---t

-o.oosl-~-~::;:::it:::::..~~~--1----1--~~~

-0.006 r---1~::.-~~==i=::::tJr" ...... -..,-.....:::::::.--1 -0.007+----+-----~~f---_..,----aeo.~+------t

-0.008 .l---+---4=:::!:==t===--~'-=~---f -0.009 +----+-----4,.._---+---+--------t -0.010 .._ _____ ,..._ __ --41--__ ......, ____ ...,__.,......_..,.

0 30 80 90 120 150

TIME (MINUTES)

Page 21: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

Gel Time @ 250°F ...... . ... . ···

F185 Gel Time vs. Temperature

1o3

1o2

Cii' QI s c: §.

101 QI E t= ;;; CJ

100

0

300 275 2.b6 250 225

Temperature (0 F)

0.U'+ r\J/ffi'"

. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 min.

200

Rheometrics Curve of F185 2 Deg./Min., 10 Rad/Sec, RDS-7700, 50mm Plates

106

104 ~- - ~-_WARW\ (14ot>fJ\.'\ MOVEE'

i1o3 ~ ~ w

to2

101

0 20 40

114°C (1-'37°r)

60 -Time (minutes)

125°C (2.67°p)

BO 100

-

••

Page 22: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

COMPARISON OF FNAL & BNL (ELASTICITY VS CURING TIME AT 250°F GRAPHS)

> 2.8 t- 2.6 0 j:: (/)

2.4

ct ...1_ 2.2 w~ 2.0 u. 0

1.8 0 .... a BNL/MOE/250F >< (/) - 1.6 • FNAUMOEJ250F ~ (/) ...J 0. 1.4 ~-Q 1.2 0 ~ 1.0 L&. 0.8 0 0 It) 0.6 N

0 15 30 45 60 75 90 105 120 135

CURE TIME MINUTES

COMPARISON OF FNAL & BNL (ELASTICITY VS CURING TIME AT 275°F GRAPHS)

> 2.8 t:: <J 2.6 j::

2.4 (/) ct 2.2 ...J w-CD 2.0 -- 17 .. 6 u. w o~ 1.8 ·----~-- --.y;;$.f~D t:l BNUMOE/275F (/) >< 1.6 -- e I

( ~-.---...,.-

- - -- --- - - - ~!>i1M~ts· 14'7o FNAUMOE/275F

...J (/) 1.4 ~e:. Q 1.2 12..b 0 v ~ 1.0 lL 0.8 0 It)

0.6 "'" N 0 15 30 45 60 75 90 1 05 120 135

CURE TIME MINUTES

COMPARISON OF FNAL & BNL (ELASTICITY VS CURING TIME AT 300°F GRAPHS)

> 2.8

t: 0

2.6

ti 2.4 ct 2.2 ...J w- 2.0 IO u. w o~ 1.8 c BNUMOE/300F (/) >< 1.6 FNAUMOE/300F ~-...J (/) 1.4 ~e:. Q

1.2 ... ... _______ 0 • • :::E 1.0 ... u.

0.8 0 0 0

0.6 (")

0 15 30 45 60 75 90 1 05 120 135

CURE TIME MINUTES Ste F ~ I~'- IY. /t>ST /~c

Page 23: COIL SIZE MEASUREMENTS AND COIL CURING...I \ Factors Contributing to the Finished Coil Size 1. Construction Materials A. Cable B. Kapton Film C. Glass Tape 2. Tooling A. Winding Key

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