Code of Practice for Safe Working on Lifts

52
BRITISH STANDARD BS 7255:2001 Incorporating Amendment No. 1 Code of practice for Safe working on lifts ICS 91.140.90

description

CODE OF PRACICE FOR SAFE WORKING ON LIFTS

Transcript of Code of Practice for Safe Working on Lifts

  • ICS 91.140.90Code of practice for

    Safe working on liftsBRITISH STANDARD BS 7255:2001Incorporating Amendment No. 1

  • BS 7255:2001CB

    TCThis British Standard, having been prepared under the direction of the Engineering Sector Committee, was published under the authority of the Standards Committee and comes into effect on 15 June 2001

    BSI 7 August 2002

    First published December 1989Second edition June 2001

    The following BSI references relate to the work on this standard:Committee reference MHE/4/1Draft for comment 00/706916 DC

    ISBN 0 580 33294 2British Broadcasting Corporation

    Chartered Institution of Building Services Engineers

    Electrical, Electrotechnical, Telecommunications and Plumbing Union

    Engineer Surveyors Section of the MSF

    Engineering Employers Federation

    Health and Safety Executive

    Institution of Electrical Engineers

    Institution of Incorporated Executive Engineers

    Lift and Escalator Industries Association

    Safety Assessment Federation Limited

    Society of Operations Engineers

    Amendments issued since publication

    Amd. No. Date Comments

    14019 7 August 2002 See Forewordommittees responsible for this ritish Standard

    he preparation of this British Standard was entrusted by Technical ommittee MHE/4, Lifts, hoists and escalators, to Subcommittee MHE/4/1,

    Advisory panel for lifts, hoists and escalators, upon which the following bodies were represented:

    Amalgamated Engineering and Electrical Union

  • BS 7255:2001

    BSI 7 August 2002Contents

    PageCommittees responsible Inside front coverForeword ii

    1 Scope 12 Normative references 13 Terms and definitions 24 Safety management: responsibilities of owners 55 Safety management: responsibilities of persons working on lifts 15

    Annex A (informative) Summary of legal requirements 22Annex B (informative) Suggested improvements for consideration by the owner with particular reference to safe working on lifts 24Annex C (informative) Car top control stations 26Annex D (informative) Typical safety signs 30Annex E (normative) Additional procedures for installation, major repair, and dismantling: responsibilities of owners and persons working on lifts 41

    Bibliography 43

    Figure C.1 Typical arrangement of basic layout for car top operating buttons and switches as given in BS EN 81-1 and BS EN 81-2 27Figure C.2 Typical arrangement of enhanced layout for car top operating buttons and switches 28Figure D.1 Safety sign for use on a landing when a lift is taken out of service 30Figure D.2 Safety sign for use on a machinery space or pulley room door 31Figure D.3 Safety sign for use on an inspection door or trap giving access to a well 32Figure D.4 Safety sign for use on a car top where a reduced headroom exists 33Figure D.5 Safety sign for use on a car top that is unsuitable for carrying persons 34 Figure D.6 Safety sign for use on a car top on a lift installation with no safety gear or other means to prevent free fall 35Figure D.7 Safety sign for use in a pit where the space below the car is restricted 36Figure D.8 Safety sign for use in a pit with potential danger from a descending counterweight 37Figure D.9 Safety sign for use on a car top with no protection from falling 38Figure D.10 Safety sign for use in a pit where the space below the car is restricted (hydraulic lifts only) 39Figure D.11 Safety sign for use on or near an access trap that gives access to a machinery space or pulley room 40i

  • BS 7255:2001

    iiForeword

    This British Standard has been prepared by Subcommittee MHE/4/1, under the direction of Technical Committee MHE/4. It supersedes BS 7255:1989, which is withdrawn.

    The start and finish of text introduced or altered by Amendment No. 1 is indicated in the text by tags .

    This new edition has been prepared to take into account the following developments since the 1989 edition:

    a) tradespersons having an increased awareness of hazards and therefore taking more care over their actions;b) employers and owners now positively striving to provide ever-safer workplaces;c) changes in UK legislation;d) the emergence of Harmonized European Standards, in particular BS EN 81-1, BS EN 81-2 and BS EN 81-3;e) the trend away from prescriptive clauses (e.g. provisions and procedures), towards risk assessment methodology as the basis for determining safe systems of work;f) the delineation of responsibilities for safety management, between the owner and the lift industry itself;g) changes in training requirements;h) the need to have a code of practice that covers lifts of any age, whether or not they conform to current British or European Standards.

    The safety of persons working on lifts is the responsibility of all persons associated with such work, in particular:

    a) owners and/or persons having effective control of the premises containing lift(s);b) employers and supervisors of persons working on lifts;c) persons working on lifts;d) other persons working within the premises.

    Where such persons are responsible for their own safety there needs to be a formal, common, safe system of work, in terms of method statements and safety practices. This code of practice sets out the rudiments for the assessment and planning of safe working, so that practical safe systems of work can be established to enable personnel to access their places of work safely, and be adequately protected during their work.

    The effectiveness of method statements and safety practices is substantially improved when such persons work on lifts that conform to Harmonized European Standards. This is because such standards specify the minimum safety features for a lift; e.g. the need for stopping devices, well lighting, car top controls, and safety gears. The Harmonized European Standards are commended to those responsible for the safety management of older lifts, so that those lifts can be upgraded, as far as practicable, to an equivalent level of safety to those that conform to the Harmonized European Standards. NOTE Recommendations for the modernization of electric lifts are given in BS 5655-11, and for hydraulic lifts, in BS 5655-12.

    This code of practice recommends the best practices to be employed in order to provide the safest practicable working environment. It brings together all the known procedures for safe working into one place.

    Attention is drawn to the Construction (Design and Management) Regulations 1994 [7] for lift designers, planning supervisors and architects. This code of practice is recommended for use alongside these regulations.

    Clause 4 gives recommendations for owners of lifts; clause 5 gives recommendations for the lift industry. There are a number of similarities between the two clauses; this is because some responsibilities are shared between owners and the lift industry. However, there are also some distinct differences between the two clauses. Users of this code of practice should ensure that they are reading the appropriate clause for their responsibilities. BSI 7 August 2002

  • BSI 7 August 2002

    recommendations. Commentaries give background information and are also used to clarify responsibilities between clause 4 and clause 5.

    Users of this standard are reminded that as a code of practice it recommends actions to be taken by people involved with working on lifts; it does not specify requirements for the lifts themselves. A safe system of work normally involves definitive working practices for people and a certain level of product safety. Both of these aspects have been addressed; in the case of product safety, the emphasis has been put onto persons to provide it.

    As a code of practice, this British Standard takes the form of guidance and recommendations. It should not be quoted as if it were a specification and particular care should be taken to ensure that claims of compliance are not

    misleading.

    Annex A, Annex B, Annex C and Annex D are informative. Annex E is normative.

    It has been assumed in the drafting of this code of practice that the execution of its provisions will be entrusted to appropriately qualified and competent people.

    This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.

    Compliance with a British Standard does not of itself confer immunity from legal obligations.

    Summary of pages

    This document comprises a front cover, an inside front cover, pages i to iv, BS 7255:2001

    Notes and commentaries are provided throughout the text. Notes give references and additional information that is important but does not form part of the iii

    pages 1 to 44, an inside back cover and a back cover.

    The BSI copyright notice displayed in this document indicates when the document was last issued.

  • iv blank

  • BS 7255:20011 Scope

    This British Standard gives recommendations for safe working practices (supported by training) for:

    owners of permanently installed lifts serving defined landing levels; persons having effective control of the premises where such lifts are installed; persons responsible for, and involved in, the design, installation, thorough examination, inspection, testing, service, maintenance, repair and dismantling of such lifts.NOTE 1 Requirements for lifts and associated parts of lift installations are not included in this code of practice; these are given in other types of standard such as specifications and test methods.

    The recommendations in this British Standard relate to the safety of persons when gaining access to and from the work area on a lift installation, and whilst working there. They also relate to the safety of others present in the vicinity, whether they are working or not, who could be endangered by the actions of those working on lifts.

    This British Standard is applicable to persons working on all types of lift. However, not every recommendation is applicable for all types of lift that are covered by British Standards either published or in preparation. For lifts that have been designed and installed in accordance with the Lifts Regulations 1997 [2], the recommendations in this standard that affect product design do not apply.NOTE 2 Legal responsibilities for the safety of persons working on lifts are summarized in Annex A, together with titles of the relevant UK legislation.

    2 Normative references

    The following normative documents contain provisions which, through reference in this text, constitute provisions of this British Standard. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply. For undated references, the latest edition of the publication referred to applies.

    BS 5378-1, Safety signs and colours Part 1: Specification for colour and design.

    BS 5378-3, Safety signs and colours Part 3: Specification for additional signs to those given in BS 5378:Part 1.

    BS 5655-6, Lifts and service lifts Part 6: Code of practice for selection and installation.

    BS 7375:1996, Code of practice for distribution of electricity on construction and building sites.

    BS 7671:1992, Requirements for electrical installations IEE Wiring Regulations Sixteenth edition.

    BS EN 81-1:1998, Safety rules for the construction and installation of lifts Part 1: Electric lifts.

    BS EN 81-2:1998, Safety rules for the construction and installation of lifts Part 2: Hydraulic lifts.

    Safety Assessment Federation Limited (SAFed), Recommendations Safe working on lifts Car top controls, 1996. London: Safety Assessment Federation Limited.1) BSI 7 August 2002 1

    1) Available from Safety Assessment Federation Limited (SAFed), Nutmeg House, 60 Gainsford Street, Butlers Wharf, London SE1 2NY. Telephone 020 7403 0987. Website: http://www.safed.co.uk.

  • BS 7255:20013 Terms and definitions

    For the purposes of this British Standard the following terms and definitions apply.

    3.1 authorized personperson responsible for ensuring that specific plant and equipment are safe for the intended work to be undertakenNOTE An authorized person is likely to have undergone such training, and to have sufficient knowledge and experience of the relevant plant, to enable them to recognize potential dangers of such plant. Alternatively, an authorized person can have been instructed on the specific task assigned to them, the avoidance of any potential hazards that are applicable, and the reduction of risks, and if necessary, have been given training relevant to that task.

    3.2 carpart of a lift that carries passengers and/or other loads

    3.3 competent personperson, suitably trained and qualified by knowledge and practical experience, and provided with the necessary instructions, to enable the required work to be carried out safely

    3.4 entrancecomplete landing door assembly, together with its surround

    3.5 landingspace at the entrance to a lift at any defined level to permit the manoeuvring, boarding and alighting of persons and/or goods

    3.6 liftpermanent lifting equipment, comprising a guided car or platform, serving defined landing levels and designed for the transportation of persons and/or goods

    3.7 lift contractorparty that is contracted to supply, install, modernize, repair, service or dismantle a lift

    3.8 lift machineunit, including the motor, which drives and stops a lift

    3.9 lock-off devicedevice to prevent unauthorized reconnection of electrical energyNOTE This is often a padlock that prevents movement of the operating handle of the isolator.

    3.10 machinery spacespace inside or outside a well where the machinery, as a whole or in parts, is placed2 BSI 7 August 2002

  • BS 7255:20013.11 main switchswitch that isolates the electrical supply to a lift on all live conductors, without isolating the electrical supply to any of the following:

    a) car lighting or ventilation (if any);

    b) socket outlet on the car roof;

    c) lighting in the machinery space and any pulley room;

    d) socket outlet(s) in the machinery space and any pulley room;

    e) lighting in the well;

    f) socket outlet in the pit;

    g) alarm and communication device;

    h) group interconnections

    3.12 multiple installationnumber of lifts installed in separate or common wells and/or sharing a common machinery space

    3.13 observation liftlift that provides a panoramic outlookNOTE The well for such a lift can be partially enclosed.

    3.14 ownerlegal entity having right of possession of a lift and responsibility for its safe workingNOTE The owner is usually the landlord or proprietor of the building in which a lift is situated.

    3.15 passengerperson transported by a lift in the car

    3.16 permit to workauthority in writing which includes details of:

    a) work to be undertaken;

    b) procedures involved;

    c) precautions needed;

    d) emergency procedures to be in place;

    e) persons to undertake the work;

    f) timescale of the work to be undertaken;

    g) restrictions on the workplace or equipment

    3.17 pitpart of a well situated below the lowest landing served by a car

    3.18 platformpart of a car that supports the load, complete with its frame attachments BSI 7 August 2002 3

  • BS 7255:20013.19 pulley roomroom, not containing a lift machine, in which pulleys are locatedNOTE This room can also contain other equipment, such as the overspeed governor(s) and electrical equipment associated with a lift.

    3.20 rated loadload which the equipment has been designed to carry

    3.21 risk assessmentcomprehensive estimation of the probability and the degree of possible injury or damage to health in a hazardous situation, in order to select appropriate safety measures

    3.22 safe system of workformal procedure, resulting from a risk assessment, which specifies safe methods of work to ensure that relevant hazards are eliminated and the remaining risks are minimized

    3.23 userperson making use of the services of a lift installationNOTE A user is not necessarily the same as a passenger.

    3.24 wellspace in which the car, the counterweight or the balancing weight travelsNOTE This space is normally bounded by the bottom of the pit, the walls and the ceiling of the well.

    3.25 workplacepremises or part of premises where work is carried outNOTE 1 This can include:

    a) any place which is accessible to those at the workplace;

    b) any means of access to/from the workplace e.g. staircase, corridor, road.

    NOTE 2 A workplace is usually non-domestic, although the term can refer equally to domestic premises.

    3.26 work platformdesignated area, moving or fixed, for carrying out work tasks4 BSI 7 August 2002

  • BS 7255:20014 Safety management: responsibilities of ownersNOTE 1 The recommendations given in this clause are applicable to owners of lifts and to persons having effective control of the premises where lifts are installed. Persons responsible for, and involved in, the design, installation, thorough examination, inspection, testing, service, maintenance, repair or dismantling of lifts, should read clause 5.

    NOTE 2 Owners of lifts that were built before the publication of the BS EN 81 series of standards are encouraged to read Annex B and Annex C, which give details of suggested improvements to older lift installations.

    4.1 Training and competence

    4.1.1 All persons who might at any time be working on a lift or related equipment, be working within a well, pit, machinery space or pulley room, or be carrying out risk assessments, should possess demonstrable competence in basic lift safety and procedures, or be under relevant supervision.NOTE 1 Relevant supervision may be provided by any person who possesses demonstrable competence in basic lift safety and procedures.

    NOTE 2 A suitable level of qualification is EMTA NVQ EOR/202, although other equivalent qualifications can exist.

    4.1.2 Clear written instructions relating to site emergency and first aid procedures should be issued to employees, visitors, contractors and other authorized persons (see 3.1), where risk assessment identifies a need. Any specific regulations that apply to the premises should also be included in these instructions. If the instructions are complex and/or specific risks exist, they should be supplemented by a specific site safety awareness training regime and safe system(s) of work.

    4.1.3 Specific training should be provided to all persons who are authorized to carry out the safe release of trapped passengers. Such persons should be clearly made aware that this training is limited to safe release activities only and that it will not authorize them to carry out any additional activities.NOTE The full range of competencies contained within NVQ EOR/202 might not be required for persons carrying out the safe release of trapped passengers. Recommended procedures for the safe release of trapped passengers are given in 5.8.

    4.1.4 The competency of all trained persons should be assessed and documented annually. Documentation should list the competencies achieved relating to the type of equipment upon which the training was carried out.

    4.1.5 Information and instructions should be given to all occupants of the premises who could be affected whenever any works are carried out on lifts, indicating any relevant effects on their working environment or their health and safety.

    4.1.6 All employees within the premises should be made aware of the meaning of all signs displayed in lift areas or when lifts are being worked on.NOTE The ultimate responsibility for safety signs rests with the owner, although it may be delegated (see 5.2.5).

    COMMENTARY ON 4.1.6. There are two categories of signage that can be encountered by employees in a building: those displayed where employees occupy tenant areas, and those displayed where employees enter restricted areas under supervision.

    Examples of the first category are:

    lift out of service (see Figure D.1); rated load plate in the car (see BS EN 81-1:1998, 15.2.1 and BS EN 81-2:1998, 15.2.1); machinery space access notices (see Figure D.2 and Figure D.3, BS EN 81-1:1998, 15.4.1 and BS EN 81-2:1998, 15.4.1).

    Examples of the second category are:

    reduced headroom (see Figure D.4); no car safety gear (see Figure D.6); reduced pit depth and position prop before entering (see Figure D.7); descending counterweight (see Figure D.8). BSI 7 August 2002 5

  • BS 7255:20014.2 General

    4.2.1 Responsibility for work on site

    The owner should ensure that any work carried out on lifts is performed only by authorized persons.NOTE Attention is drawn to the Workplace (Health, Safety and Welfare) Regulations 1992 [3].

    A person should be appointed by the owner or the site person in charge of the works, to be responsible for at least the following:

    a) familiarization with the relevant parts of any site safety assessment undertaken by the contractor;

    b) familiarization with the work site from commencement of the work, including the effect the work is likely to have on other persons in the area;

    c) directing and managing the work safely;

    d) ensuring that the work site is handed back to the owner in a safe condition on completion of the work.

    COMMENTARY ON 4.2.1. The lift contractor or other persons authorized to carry out work on the lift installation are expected to advise the owner of risks that could arise as a result of the work.

    4.2.2 Liaison

    The owner should nominate a representative to summon emergency assistance if required, and to advise on special precautions or procedures required for works being undertaken within the premises.

    The owner, together with the site person in charge of the works, should determine whether any special precautions or procedures need to be taken.NOTE Such precautions can become necessary due to environmental factors, e.g. where children are present in the vicinity.

    COMMENTARY ON 4.2.2. The site person in charge of the works on the lift(s) should establish contact with the owners site representative. The owners site representative should be advised before work is started or any lift(s) taken out of service.

    4.2.3 Personal protective equipment

    A risk assessment (see 4.3) should be carried out to identify the need for and appropriate type(s) of personal protective equipment and/or clothing, before such equipment and/or clothing is issued.

    The owner should ensure that appropriate personal protective equipment and/or clothing is provided to ensure the health and safety of persons working on lifts who could be exposed to harmful processes or substances encountered within the premises.

    COMMENTARY ON 4.2.3. Where highly specialized protective equipment is needed, this is often provided by the lift industry.

    4.2.4 Electrical equipment

    The owner should enable the lift contractor to have access to the electrical supplies.

    The owner should ensure that existing electrical conductors and their terminations that could give rise to danger are:

    a) of the appropriate rating;

    b) insulated.NOTE The integrity of the electrical supply is solely the responsibility of the owner.

    4.2.5 Removal of lift from service

    The owner should ensure that a safety sign is displayed where a lift is removed from service, to warn others that the lift is out of service (see Figure D.1).6 BSI 7 August 2002

  • BS 7255:20014.2.6 Housekeeping

    The owner, in conjunction with the lift industry, should establish procedures for:

    a) the avoidance of build-up of waste materials in wells;

    b) the control and disposal of waste and other items and substances that are potentially injurious to health and safety.NOTE 1 Attention is drawn to the Control of Substances Hazardous to Health Regulations 1999 [4].

    NOTE 2 Examples of potentially hazardous items and substances include hypodermic needles, human waste and radioactive materials.

    4.2.7 Safety file

    Following the installation or major modernization of a lift, the safety file should be made available to persons who subsequently work on the lift(s).

    COMMENTARY ON 4.2.7. The lift contractor should make the safety file available to the owner following the initial installation of a lift (see 5.2.7). The file should indicate:

    a) the major characteristics of the installation process;

    b) servicing and maintenance requirements;

    c) any special operations where a particular method needs to be adopted;

    d) specific instructions for the dismantling and disposal of the lift at the end of its working life.

    4.2.8 Effects on the occupants

    Potential disruption, arising from the lift works, to the occupants of the premises should be assessed and minimized.

    4.2.9 Access to tools, equipment and materials

    Arrangements should be made between the owner and the lift contractor for:

    a) safe access to all tools, equipment and materials at workplaces;

    b) the provision of suitable and clearly identified storage space for tools, equipment, materials and any portable access equipment;

    c) the provision of alternative access routes as may become necessary during the works being undertaken.

    NOTE These are some elements of the provision of safe systems of work (see 3.22).

    4.2.10 Permits to work

    Effective control should be imposed over all persons carrying out work, e.g. by the issue of permits to work, for those requiring access to workplaces. The details of any permits to work (see 3.16) which may be required, and the conditions imposed by them, should be made known to such persons.

    There should be a safe system of work for all those undertaking tasks within designated workplaces.NOTE It is expected that such a safe system of work would include the provision of lock-off devices on all electrical isolators.

    4.2.11 Installation, major repair and dismantling

    Where installation, major repair or dismantling is taking place, the procedures given in Annex E should be followed.NOTE The procedures given in Annex E are specific to the activities associated with installation, major repair and dismantling. They are additions, not alternatives, to the procedures detailed in clause 4.

    4.2.12 Access and egress

    The owner should provide a safe means of access to and egress from all workplaces, including suitable access equipment if necessary. BSI 7 August 2002 7

    NOTE This includes the provision of access to all workplaces that is free from obstacles, tripping hazards and projections. It also includes the provision of safe means of access through potentially hazardous areas and the provision of adequate lighting for access to and egress from workplaces.

    The owner should ensure that authorized persons can easily gain entry to a workplace.

  • BS 7255:20014.2.13 Lighting

    Emergency lighting and temporary electrical supplies (where necessary) should be provided for all workplaces (see 3.25).NOTE BS 5266-1:1999 gives recommendations for emergency lighting.

    4.2.14 Safe workplaces

    The owner should ensure that all workplaces are safe to accommodate:

    a) the work activity being undertaken;

    b) all lift contractors together with their necessary working equipment.

    4.2.15 Access to machinery spaces

    Access to machinery spaces should be restricted to authorized persons or persons under the supervision of authorized persons.

    The owner should ensure that persons accessing machinery spaces abide by any safety signs (see Figure D.2).

    4.3 Risk assessment

    4.3.1 The owner and the lift contractor should undertake a risk assessment to establish safety measures to ensure the safety of persons engaged in undertaking the work and persons using the lifts.NOTE Risk assessment requires periodic reviews, as improvements in technology and/or materials could reduce the element of risk beyond that achieved by any existing arrangements.

    4.3.2 The safety measures identified by risk assessment should be implemented wherever practicable. All measures should be undertaken which could improve the safety of those persons engaged in the works or using the lifts, including any recommendations issued by the manufacturers, the maintenance company, competent persons, or enforcing authorities. NOTE Attention is drawn to clause 3 (i) of the Management of Health and Safety at Work Regulations 1999 [5].

    4.3.3 All works should be planned in advance in order to eliminate or reduce to a controllable level the risks to those persons undertaking the works and all persons who may be affected by them.

    4.3.4 The owner should plan the works, where appropriate, to coincide with the shut-down period of hazardous processes or for when public areas are less busy or closed.

    4.3.5 Details of any changes to the risks which can be encountered during the progress of the works, and which become apparent from subsequent risk assessments, should be recorded and made known to the responsible person (see 4.2.1).

    4.4 Well-being of persons working alone

    4.4.1 An authorized person should not work alone where a risk assessment identifies specific hazards (e.g. in the absence of a car top control station). In such cases the authorized person should be accompanied by another person who has received appropriate instruction.NOTE This is an element of the provision of a safe system of work (see 3.22 and 5.5.1.6).

    4.4.2 The owner should ensure that the following procedures are adopted:

    a) before commencing work, the authorized person should register their presence with the owners site representative;

    b) suitable arrangements should be made to ensure that the continued well-being of the authorized person is periodically confirmed;

    c) suitable arrangements should be made to organize assistance in the event of an emergency;

    d) the specific arrangements and frequency for confirming an authorized persons continued well-being should be described in the relevant safe working procedure and should be acted upon.8 BSI 7 August 2002

    NOTE These procedures are particularly important if an authorized person is working alone in unoccupied premises.

  • BS 7255:20014.5 Working within the well

    4.5.1 General

    4.5.1.1 In order to provide a safe system of work, full height division screens should be provided between lifts in a common well, hence avoiding the need for adjacent lift(s) to be taken out of service.

    4.5.1.2 Adequate levels of lighting should be provided for all work activities carried out by authorized persons within the well.

    COMMENTARY ON 4.5.1.2. Recommended average lighting levels are given in BS EN 81-1 and BS EN 81-2 as 50 lux, 1 m above the car top. Other lighting to enable work activities to be carried out may be provided by the lift contractor.

    4.5.1.3 Temporary lighting within a well should be at either:

    a) a voltage not exceeding 110 V, derived from a supply with centre-tapped earth (see BS 7375:1996); or

    b) 230 V, protected by residual current devices (RCDs).

    4.5.1.4 Temporary lighting within a well should be protected against damage.

    4.5.1.5 The owner should ensure that permanent safety signs are displayed in clearly visible positions where a risk exists, including:

    a) where access is via an inspection door or trap (see Figure D.3);

    b) where headroom is less than that specified in BS EN 81-1:1998, 5.7 and BS EN 81-2:1998, 5.7 (see Figure D.4);

    c) where the car roof is unsuitable for carrying persons (see Figure D.5);

    d) where no car safety gear is provided (see Figure D.6);

    e) where a reduced pit depth exists (see Figure D.7);

    f) where there is potential danger from a descending counterweight (see Figure D.8);

    g) where a safety harness is needed (see Figure D.9);

    h) where a prop is needed (applicable to hydraulic lifts only) (see Figure D.10).

    4.5.1.6 On installations that have reduced headroom, the refuge space should be clearly identified on both the car top and the lift floor.

    4.5.1.7 The owner should ensure that all persons working within a well are made aware of all relevant safety signs.NOTE Examples of typical safety signs are shown in Annex D.

    4.5.2 Working on the car top

    4.5.2.1 On lift installations that do not have a safety gear or other means to prevent free fall, the owner should ensure that a safety sign is displayed in a prominent position on the top of the car (see Figure D.6).

    4.5.2.2 On lift installations that do not have a safety gear or other means to prevent free fall, and where access to the car top is necessary, a device that prevents free fall of the car should be installed for the duration of the task to be undertaken.

    4.5.2.3 Where a space exists into which a person could fall (BS EN 81-1:1998, 8.13 and BS EN 81-2:1998, 8.13), precautions should be taken which may include:

    a) a vertical screen;

    b) a horizontal extension of the car top;

    c) the provision of balustrades on the car top;

    d) a safe system of work (3.22); BSI 7 August 2002 9

    e) the provision of a safety harness.NOTE A particular safe system of work should be employed only where a), b) and c) cannot be accommodated.

  • BS 7255:20014.5.2.4 The owner should ensure that, where there is a risk of a person working on the car top becoming trapped and where no means are provided for escape via either the car or the well, an alarm or voice communication system is installed. This system should be of at least the same specification as that provided in the car, and should be connected to a rescue service.

    4.5.3 Working in the pitNOTE Attention is drawn to the Workplace (Health, Safety and Welfare) Regulations 1992 [3].

    4.5.3.1 Where a permanent means of access to the pit cannot be provided, a suitable portable means of access should be made available, in the form of a ladder which can be secured in position when placed in the pit. This ladder, when not in use, should be stored and locked in a position as close to the pit as practicable.

    4.5.3.2 Where the space below a car is restricted, i.e. where it is less than that specified in current British Standards for the appropriate type of lift, a mechanical restraint should be provided. This should be used to create a space between the underside of the car and the bottom of the well that is at least equal to that specified in the British Standard for the appropriate type of lift. The owner should ensure that where space below a car is restricted, a safety sign is displayed (see Figure D.7).NOTE This applies for both electric and hydraulic lifts. It does not apply where the lift is built to a Harmonized European Standard, or where a relevant design approval has been issued by a Notified Body.

    COMMENTARY ON 4.5.3.2. Risk assessment could identify the necessity for some of these mechanical restraints to be suitably interlocked.

    4.5.3.3 For hydraulic lifts, regardless of whether or not space below the car is restricted, a mechanical restraint should always be provided. The owner should ensure that an additional safety sign, visible from the access point, is prominently displayed by all hydraulic lifts, to indicate to authorized persons entering the pit that the mechanical restraint needs to be put in position (see Figure D.10).

    4.5.3.4 Where a restraint is not permanently fitted, it should be stored in a safe location in the pit or stored and locked in a position as close to the pit as practicable.

    4.5.3.5 Where practicable, counterweight screens reaching to a height of at least 2.5 m above the pit floor should be provided to reduce hazards created by descending counterweights. Where it is not practicable to fit such a screen, the owner should ensure that a safety sign is prominently displayed (see Figure D.8).

    4.5.3.6 Provision should be made to allow visual inspection of the counterweight, associated switches, and over-travel.

    4.5.3.7 When more than one lift is installed within a common well, division screens rising from the pit floor to a height of at least 2.5 m above the lowest landing sill should be provided, to prevent persons passing from one well to another (see 4.5.1.1).

    4.5.3.8 The owner should ensure that, where there is a risk of a person working in the pit becoming trapped, an alarm or voice communication system is installed. This system should be of at least the same specification as that provided in the car, and should be connected to a rescue service.

    4.5.3.9 Where a door other than a landing door is provided for access to the pit, the owner should ensure that an appropriate warning notice is displayed (see Figure D.3 and BS EN 81-1:1998, 5.7.3.2 and 15.5.1).

    4.6 Landing entrances

    COMMENTARY ON 4.6. Persons engaged in the maintenance and the examination of lifts, or in effecting the emergency release of passengers, may need to open a landing door while the car is not at that landing, e.g. in order to gain access to the pit or to the roof of the car. In such cases it is essential that any persons (other than those working on the lift) be prevented from making use of such a landing entrance.

    It should be remembered that whenever a landing door is unlocked, or open with the car not stationary or at the level of that landing, there is a distinct possibility that persons at that landing might be at risk.10 BSI 7 August 2002

  • BS 7255:2001Potential hazards at landings include:

    a) persons falling down the well from the landing;

    b) persons gaining access to the car when it is not at the level of the landing or gaining access to parts of the car or well which are not normally accessible;

    c) persons coming into contact with moving parts of a lift.

    These hazards might endanger any persons in the vicinity of the landing entrance, e.g. occupants of the building and members of the general public, including children, the elderly, the infirm or disabled persons.

    4.6.1 All protective barriers should incorporate relevant safety signs in accordance with BS 5378-1 and BS 5378-3.

    4.6.2 Effective precautions should be provided to protect an open landing entrance. Where the car is not to be moved, this should take the form of one of the following:

    a) a barrier, capable of being fixed at the entrance, which comprises a guard rail at least 1100 mm high with a mid-rail and a toe-board that is fixed across the landing entrance threshold. This precaution should generally be restricted to building sites;

    b) a mesh or solid barrier, at least 1100 mm high, capable of being erected at an appropriate distance away from the landing threshold.

    NOTE As a short-term measure, and prior to these precautions being taken, it may be necessary to position a trained and authorized person to supervise an open entrance.

    COMMENTARY ON 4.6.2. It may be necessary to provide an unattended barrier extending to the full height of the entrance when it is foreseeable that persons might climb over a 1100 mm high barrier, e.g. children skylarking, vandals.

    Built-in arrangements for locating and fixing barriers at landing entrances are not normally provided on lift installations, and aesthetic considerations could cause difficulties when special provisions for the fixing of barriers are requested. Several designs of easily portable barriers have been produced that can be fixed quite rigidly at landing entrances of lifts with sliding doors, without any structural alterations being necessary. Such barriers could be stored at strategic locations so as to be readily available to personnel when required.

    Additional guidance can be found in documents such as Health and Safety Executive Guidance Note PM 26 [1].

    4.6.3 When a car is to be moved under power, neither of the options in 4.6.2 are suitable, and so a full height enclosure with an access door should be provided. The access door should be fitted with a lock having keys, which can be opened without a key from inside the enclosure.

    4.6.4 Each lift should be clearly and uniquely identified at or adjacent to the lowest and highest landing entrances.

    COMMENTARY ON 4.6.4. This identification will ideally be the same as the identification in the machinery space (see 4.7.8). This ensures that persons working on lifts can easily establish the correct relationship between a specific machine and its corresponding well and associated equipment (see 5.7.3).

    4.6.5 Temporary lighting at a landing entrance should be at either:

    a) a voltage not exceeding 110 V, derived from a supply with centre-tapped earth (see BS 7375:1996); or

    b) 230 V, protected by residual current devices (RCDs).

    4.6.6 Temporary lighting on landings should be protected against damage.

    4.7 Machinery spaces and pulley rooms

    COMMENTARY ON 4.7. There are certain hazards in machinery spaces and pulley rooms relating to rotating machinery and electrical equipment, etc., that are similar to those experienced in other industrial workplaces. BSI 7 August 2002 11

  • BS 7255:2001Not every lift machine will be identical, modern, compact or similarly positioned; neither will all machinery spaces be of identical size or shape, nor be segregated, illuminated or located within similar environments. In addition, the space available for persons to work could vary significantly between installations; the means of access to various parts of the machinery could also differ. Some machinery spaces might also contain more than one lift machine, perhaps sited within close proximity.

    4.7.1 A safe means of access should be provided to all machinery spaces and pulley rooms. The owner should ensure that a permanent safety sign is displayed on the outside of machinery space and pulley room doors (see Figure D.2).NOTE Details of safe means of access are given in BS EN 81-1:1998, 6.2.2 and BS EN 81-2:1998, 6.2.2 as appropriate.

    4.7.2 Where access is via an access trap into the machinery space or pulley room, the owner should ensure that a permanent safety sign is displayed inside the room adjacent to the access trap (see Figure D.11).NOTE Details of the strength of access traps are given in BS EN 81-1:1998, 6.3.3.2 and BS EN 81-2:1998, 6.3.3.2 as appropriate.

    4.7.3 Any temporary lighting within a machinery space or pulley room should be at either:

    a) a voltage not exceeding 110 V, derived from a supply with centre-tapped earth (see BS 7375:1996); or

    b) 230 V, protected by residual current devices (RCDs).NOTE It is important that the levels of lighting in the machinery space(s) are adequate to provide a safe working environment. Guidance may be obtained in particular from BS EN 81-1 and BS EN 81-2, which recommend at least 200 lux at the floor level and on all working surfaces.

    4.7.4 The owner should ensure that switched socket outlets provided in any machinery space or pulley room conform to BS 7671:1992 with respect to placement and position.

    4.7.5 Electrically insulated mats, conforming to the Low Voltage Electrical Equipment (Safety) Regulations 1989 [6] and of suitable dimensions, should be provided in front of each controller and also where necessary at the rear.

    4.7.6 Accurate electrical and hydraulic circuit and schematic diagrams for each lift installation should be available for maintenance personnel.

    4.7.7 Any subsequent modifications to any part of the electrical power and safety circuits or hydraulic circuit should be appropriately authorized and legibly recorded on the circuit diagrams by the company responsible for making the modifications. Any such modifications should be subject to recorded design risk assessment. The main maintenance contractor and owner should be advised of these modifications.

    4.7.8 Means should be provided to ensure that each lift and component part thereof, located within the machinery space, can be easily identified.

    COMMENTARY ON 4.7.8. This identification will ideally be the same as the identification on the lifts (see 4.6.4). This ensures that persons working on lifts can easily establish the correct relationship between a specific machine and its corresponding well and associated equipment (see 5.7.3).

    4.7.9 Other than when work activities are being carried out within the machinery space or pulley room, the entrance door(s) to the rooms should be kept locked to prevent unauthorized access.

    4.7.10 The owner should ensure that all permanently installed lifting equipment provided in machinery spaces or pulley rooms is clearly marked with its safe working load (see BS EN 81-1:1998, 6.3.7).

    4.7.11 When the lift machinery and equipment occupies a small space within a larger room (usually with older lifts), such machinery and equipment should be segregated from the rest of the room. In such instances there should be an enclosure at least 2.14 m high, or from floor to ceiling if this is lower, fitted with a lockable access door that has a safety sign in accordance with Figure D.2 permanently displayed on the outside.

    4.8 Safe release of trapped passengersNOTE Safe release procedures differ for different types of lift passenger release, e.g. traction lifts, drum/chain lifts, hydraulic lifts, geared or gearless lifts. The general procedures given in 4.8.1 are applicable for all types of lift. Additional procedures for electric 12 BSI 7 August 2002

    traction lifts and hydraulic lifts are given in 4.8.2 and 4.8.3 respectively.

  • BS 7255:20014.8.1 General

    COMMENTARY ON 4.8.1. Except for exceptional circumstances e.g. an operating theatre lift in a hospital or nursing home or in the event of a fire in the building, persons trapped in a car should not be in any imminent danger, although some degree of anxiety and discomfort can be experienced.

    Although release procedures should never be delayed, undue haste may lead to disregard of the recommended procedures for the safe release of passengers.

    The cause of some stoppages might require specialized skills to detect, and the adoption of special and intricate procedures to release passengers safely.

    4.8.1.1 Means should be put in place to facilitate the safe release of trapped passengers. The owner should ensure that only trained and authorized persons undertake the release of passengers trapped in a car.NOTE It is important that the release of passengers is carried out only by authorized persons who have received the necessary training, because it is dangerous for any other persons to attempt to do so. A failure to take adequate precautions may render the authorized person concerned guilty of negligence should an accident occur.

    4.8.1.2 The owner should ensure that there is a regular check of the operation of the emergency lighting and emergency alarm in the car, so that in the event of a power failure both the emergency lighting and the emergency alarm remain operable.

    4.8.1.3 All release operations to be adopted should be carried out according to the manufacturers or other authorized instructions for the lift concerned, which should be permanently displayed in the form of a notice in the machinery space.

    4.8.1.4 An appropriate means should be implemented by which all persons effecting the release of trapped passengers are able to communicate with one another.

    4.8.1.5 To assist the safe release of passengers trapped in a car, an authorized person should be stationed at the nearest available landing entrance. This person should be in direct communication with those in the machinery space and the passengers in the car, and should continually reassure the passengers and ensure that passengers do not attempt to leave the car prematurely.

    4.8.1.6 It is imperative that trapped passengers should be warned of the intention to move the car and that they should not attempt to leave it until they are advised that it is safe to do so.

    4.8.1.7 Before commencing manual movement of a lift machine, it is vital that the electrical supply should be isolated; if lock-off devices exist, they should be used.

    4.8.2 Electric traction lifts

    4.8.2.1 There should be two persons in the machinery space (one to operate the brake release and the other to carry out the hand-winding), with the following exceptions:

    a) small lift machines where the hand-winding and brake release equipment are so located that they can be easily controlled by one person; and

    b) larger machines where two persons are needed to operate the hand-winding together and a third person is needed to control the brake release.

    4.8.2.2 If a car cannot be moved when an attempt is made to move it in either direction, then no further attempt should be made to move the car because the safety gear might have engaged. Provided that the car is free to be moved in the downward direction, it should be wound to the nearest floor in the direction that offers the least resistance to motion. The owner should ensure that any further procedure is carried out only by a trained lift craftsperson.

    4.8.2.3 The owner should provide an electrical emergency procedure to be used when the manual effort for hand-winding exceeds 400 N with rated load in the car. In view of the complexity of the emergency electrical winding equipment, the owner should ensure that only authorized and trained persons carry out the emergency electrical procedure.NOTE Although the emergency electrical procedure for safe release is different to the procedure for the manual release of trapped BSI 7 August 2002 13

    passengers, the procedures detailed in 4.8.1 (with the exception of 4.8.1.7) apply equally to electrical emergency winding.

  • BS 7255:2001COMMENTARY ON 4.8.2.3. In a typical installation, operation of the lift machine is achieved by means of a special control panel in the machinery space. This can be on a flexible lead, plugged into a socket on the controller cabinet. The lift machine is usually visible from the control box location so that the direction and degree of movement can be observed and controlled.

    4.8.3 Hydraulic liftsNOTE The majority of hydraulic lifts can be moved manually in the down direction using the emergency lowering valve. Where such means are not available, the provision of an emergency lowering valve is recommended. Equipment should be provided to enable the car to be manually raised to facilitate the release of passengers from the car, where it is fitted with safety gear.

    4.8.3.1 There should be at least one person in the machinery space.NOTE Unlike electric traction lifts, it is usually necessary to have only one person in the machinery space. However, it is advisable for a second person to be present, to act as a safety monitor.

    4.8.3.2 If a car cannot be moved when an attempt is made to move it in either direction, then no further attempt should be made to move the car because the safety gear might have engaged. Provided that the car is free to be moved in both directions, it should be moved to the nearest floor. The owner should ensure that any further procedure is carried out only by a trained lift craftsperson.

    4.8.3.3 When the machinery space for a hydraulic lift is remote from the well, an effective means of communication should be used between the person stationed at the landing entrance and the authorized person in the machinery space. This should be independent of the main electrical supply to the lift, e.g. a telephone or radio link.

    4.9 Observation lifts and partially enclosed wells

    COMMENTARY ON 4.9. Although safe working provisions and procedures for observation lifts and partially enclosed wells are essentially the same as for conventional lifts, there are additional features that need to be taken into account. These lifts can create unusual working conditions not normally experienced elsewhere, e.g. the lack of a complete well enclosure (which might unnerve some personnel), and exposure to the elements on building exteriors. Special procedures for the cleaning of the car exteriors and other glazed parts therefore need to be implemented. Additional precautions need to be adopted for the protection of persons below or in the near vicinity, when works on these types of lifts are being undertaken (tools and/or equipment can inadvertently fall from such installations).

    4.9.1 When work is to be carried out on observation lifts and partially enclosed wells, the need for additional precautions should be evaluated through risk assessment for hazards arising from severe weather conditions, falling from the car top, etc. Where a risk is identified, the owner should ensure that a safety sign is displayed (see Figure D.9).

    4.9.2 The owner should ensure that only authorized persons clean the glazed exterior of the car and the interior of a glazed well enclosure. Safe systems of work that incorporate a permit to work procedure should be agreed between all parties involved, i.e. owner, lift contractor and cleaning contractor.

    4.10 Regulations

    4.10.1 It is the joint responsibility of the owner, lift contractor and/or lift designer to ascertain whether the Construction (Design and Management) Regulations 1994 [7] apply to the project envisaged.

    4.10.2 Where applicable, and prior to the site work commencing, it should be ensured that the project design has fully taken into account all considerations regarding the health and safety of those persons who will undertake the installation and subsequent servicing, maintenance, repair and final dismantling of the lift.

    4.10.3 The Health and Safety Plan produced in accordance with the Construction (Design and Management) Regulations 1994 [7] should be made available to the responsible person nominated for the project under those regulations.14 BSI 7 August 2002

  • BS 7255:20015 Safety management: responsibilities of persons working on liftsNOTE The recommendations given in this clause are applicable to persons responsible for, and involved in, the design, installation, thorough examination, inspection, testing, service, maintenance, repair or dismantling of lifts. Owners of lifts, and persons having effective control of the premises on which lifts are installed, should read clause 4.

    5.1 Training and competence

    5.1.1 All personnel

    All persons who might at any time be working on a lift or related equipment, be working within a well, pit, machinery space or pulley room, or be carrying out risk assessments, should possess demonstrable competence in basic lift safety and procedures, or be under relevant supervision.NOTE 1 Relevant supervision may be provided by any person who possesses demonstrable competence in basic lift safety and procedures.

    NOTE 2 A suitable level of qualification is EMTA NVQ EOR/202, although other equivalent qualifications can exist.

    5.1.2 Lift craftspersons (fitters)

    Lift craftspersons should have a minimum qualification of EMTA NVQ Level 3 or its equivalent.NOTE Older qualifications that can be accepted as equivalent levels of competence in lift engineering include EMTA module/segment certification, and apprenticeship certification prior to the existence of the former schemes. All lift qualifications are awarded through an approved assessment centre. An approved assessment centre is one that is licensed by the awarding body to approve registration, assessment, verification and certification for competencies outlined in registered evidence routes.

    5.1.3 Lift inspectors and engineer surveyors

    Lift inspectors and engineer surveyors should, as a minimum stipulation, be competent in their practising professions.

    They should also possess demonstrable competence in the safe operation of all lift equipment.NOTE Lift inspectors and engineer surveyors may not have trained in the lift industry, but may come from an associated activity. They may need to seek appropriate safety training when first practising in the lift industry to ensure their competence in all safety matters. In particular see 5.5.2.2.

    5.1.4 Lift consultants

    Lift consultants should, as a minimum stipulation, be competent in their practising professions.

    They should also possess demonstrable competence in the safe operation of all lift equipment.NOTE Lift consultants may come from any discipline (electrical, mechanical, building services etc.) and may be qualified at any level (craftspersons, technicians, technician engineers, chartered engineers etc.). They may need to seek appropriate safety training when first practising in the lift industry, such as that indicated in 5.1.1, or that received by persons detailed in 5.1.2 or 5.1.5. Alternatively, they may need to work under the relevant supervision of a person who is competent in lift safety.

    5.1.5 Lift adjusters/testers (or persons carrying out such functions)

    Lift adjusters/testers should have a minimum qualification of the following EMTA NVQ units at Level 4:

    a) UC401, Health and safety within industry;

    b) UC402, Working with data and information;

    as well as one or both of the following:

    c) UT403, Performing testing operations;

    d) UT405, Performing commissioning tests on plant and equipment.

    They should also be trained in the safe working procedures contained within this code of practice and should have the experience, skill and knowledge to undertake the commissioning of lifts following installation or refurbishment.

    5.1.6 Other tradespersons

    Other tradespersons such as cleaners, electricians, welders, builders etc. working within the lift industry should be competent in their practising trades. They should also possess demonstrable competence in basic BSI 7 August 2002 15

    lift safety and procedures, or be under relevant supervision.

  • BS 7255:20015.2 General

    5.2.1 Responsibility for work on site

    A suitably qualified person (see 5.1) should be appointed to be responsible for all work on the site relating to the lift installation, and should be fully aware of their duties.

    The site person in charge should ascertain who is acting on behalf of the owner in order that they can report the start, progress and completion of the work.

    Any work carried out on lifts should be performed only by authorized persons, supervised and instructed on the work and on how it is to be carried out safely. The instructions should:

    a) where necessary, be in the form of written safe systems of work which might already be included in training programmes;

    b) ensure the safety of other persons who could be at risk even if they are not involved in the actual work being undertaken on a lift, e.g. persons intending to travel in the lift.

    The lift contractor or other persons authorized to carry out work on a lift installation should advise the owner of risks that could arise as a result of the work.

    5.2.2 Liaison

    Before starting work or taking a lift out of service, the lift contractor should advise the owners site representative of the intention to do so.

    The site person in charge should establish contact with the owners site representative in order that emergency assistance can be summoned if required, and also to determine whether any special precautions or procedures need to be taken. NOTE Such precautions can become necessary owing to environmental factors, e.g. where children are present in the vicinity.

    5.2.3 Personal protective equipment

    Personal protective equipment should be provided as identified by risk assessment. Head protection, gloves, eye protection, hearing protection, respirators, face masks, safety harnesses etc. should be provided, and used as required. Such equipment should be maintained in a serviceable condition and replaced as necessary. NOTE Attention is drawn to the Personal Protective Equipment Regulations 1992 [8].

    5.2.4 Electrical equipment

    The lift contractor should use only the electrical supplies provided by the owner.

    Work should not be carried out on or near to live electrical equipment, unless working in this way is unavoidable. In such instances, work should be carried out only by an authorized person, implementing a safe system of work that has been established by a risk assessment.NOTE 1 Attention is drawn to the Electricity at Work Regulations 1989 [9].

    NOTE 2 On multiple installations an electrical hazard can exist. Although an individual lift may be electrically isolated, it is possible for electrical power to be supplied from a common/shared control panel.

    COMMENTARY ON 5.2.4. The integrity of the electrical supply is solely the responsibility of the owner.

    5.2.5 Removal of lift from service

    If delegated to do so by the owner, the lift contractor should display a safety sign where a lift is removed from service, to warn others that the lift is out of service (see Figure D.1).

    5.2.6 Housekeeping

    The lift industry, in conjunction with the owner, should establish procedures for:

    a) the avoidance of build-up of waste materials in wells;

    b) the control and safe disposal of waste and other items and substances that are potentially injurious to health and safety.16 BSI 7 August 2002

    NOTE 1 Attention is drawn to the Control of Substances Hazardous to Health Regulations 1999 [4].

    NOTE 2 Examples of potentially hazardous items and substances include hypodermic needles, human waste and radioactive materials.

  • BS 7255:20015.2.7 Safety file

    Following the initial installation of a lift, the safety file should be made available to the owner. The file should indicate:

    a) the major aspects of the installation process;

    b) servicing and maintenance requirements;

    c) any special operations where a particular method needs to be adopted;

    d) specific instructions for the dismantling and disposal of the lift at the end of its working life.NOTE The technical dossier described in BS EN 81-1 and BS EN 81-2 could be used to form the basis of the safety file.

    COMMENTARY ON 5.2.7. The safety file is retained by the owner until further work is carried out on the lift installation, when it is made available to persons carrying out the work (see 4.2.7).

    5.2.8 Effects on the occupants

    Potential disruption, arising from the lift works, to the occupants of the premises should be assessed and minimized.

    5.2.9 Access to tools, equipment and materials

    Arrangements should be made between the lift contractor and the owner for:

    a) safe access to all tools, equipment and materials at workplaces;

    b) the provision of suitable and clearly identified storage space for tools, equipment, materials and any portable access equipment;

    c) the provision of alternative access routes as may become necessary during the works being undertaken.

    NOTE These are some elements of the provision of safe systems of work (see 3.22).

    5.2.10 Permits to work

    Where appropriate, the lift contractor should obtain a permit to work from the owner (see 5.5.1.6).

    5.2.11 Installation, major repair and dismantling

    Where installation, major repair or dismantling is taking place, the procedures given in Annex E should be followed.NOTE The procedures given in Annex E are specific to the activities associated with installation, major repair and dismantling. They are additions, not alternatives, to the procedures detailed in clause 5.

    5.3 Risk assessment

    The lift contractor should undertake a risk assessment together with the owner, to establish safety measures to ensure the safety of persons engaged in undertaking the work and persons using the lifts.NOTE Attention is drawn to the Management of Health and Safety at Work Regulations 1999 [5].

    5.4 Well-being of persons working alone

    5.4.1 Before any persons are authorized to work alone on a lift, a full site-/task-specific risk assessment should be carried out and relevant control measures should be implemented. BSI 7 August 2002 17

  • BS 7255:20015.4.2 It is essential that when an authorized person is working alone the following procedures and provisions are adopted:

    a) before commencing work, the authorized person should register their presence with the owners site representative as recommended in 5.2.2;

    b) suitable arrangements should be made to ensure that the continued well-being of the authorized person is confirmed periodically at intervals as identified by risk assessment;

    c) any persons checking the well-being of authorized persons working alone should have knowledge of how to organize assistance in the event of an emergency;

    d) the specific arrangements and frequency for confirming the well-being of the authorized person should be described in the relevant safe working procedure;

    e) the authorized person working alone should inform a responsible person off-site of their proposed movements during this period.

    NOTE These procedures are particularly important if an authorized person is working alone in unoccupied premises.

    5.5 Working within the well

    5.5.1 General

    5.5.1.1 All persons working within a well should abide by all relevant safety signs.NOTE Examples of typical safety signs within a well are shown in Figure D.4, Figure D.5, Figure D.6, Figure D.7, Figure D.8, Figure D.9 and Figure D.10.

    5.5.1.2 Where required, barriers should be erected in front of the landing doors. Landing doors should not be allowed to remain open any longer than is necessary.

    COMMENTARY ON 5.5.1.2. The barriers should have been provided by the owner (see 4.6.2).

    5.5.1.3 Prior to any landing door being opened, it should be decided whether the work to be carried out requires the electrical power supply to be maintained. If not, the main switch should be locked in the off position. Should the electrical supply need to be maintained, the normal lift control circuit should be isolated.

    5.5.1.4 Safe means of egress should be clearly established before entering the well. The safe means of egress should exist during all phases of a work activity and should be readily accessible from the workplace.

    5.5.1.5 Unauthorized persons should be prevented from entering the machinery space whilst persons are working within the well (see 5.7.2).

    5.5.1.6 The number of persons working within a well at the same time should be kept to a minimum. If possible, the simultaneous employment of different tradespersons working independently of each other should be avoided. A permit to work system (see 5.2.10) should be put in place where simultaneous employment of different trades is unavoidable. A safe system of work should be put in place, and a risk assessment should be carried out, to identify whether a permit to work system is necessary.NOTE Significant hazards can arise from the involvement of other tradespersons, e.g. cleaners, electricians, welders and builders. Work carried out within multiple wells presents particular hazards, which can be eliminated or reduced by taking actions identified during risk assessment.

    5.5.1.7 A lift should not be returned to normal operation after completion of work, until it has been ascertained that no persons, tools, temporary access equipment, etc., remain within the well. Any equipment, e.g. a propping device, should be replaced in its proper storage position.

    5.5.2 Working on the car top

    5.5.2.1 A risk assessment should be carried out prior to the commencement of any work being undertaken from the car top.

    5.5.2.2 Where full control is not provided and the car top is to be used and moved as a work platform, a safe system of work, based upon risk assessment, should be agreed between the lift contractor and the owner. 18 BSI 7 August 2002

    The recommendations contained within the Safety Assessment Federation Limited (SAFed) document, Recommendations Safe working on lifts Car top controls, should be implemented.NOTE Working on a car top can be extremely dangerous and in recent years a number of industry fatalities have resulted from inadequate provisions. It is extremely hazardous when working without full control being available to the person riding on the car.

  • BS 7255:20015.5.2.3 Whenever the car is stationary the stopping device should be operated.NOTE Persons working on the top of a car are at particular risk when they are unprepared for the lift to be set in motion. Examples of accidents associated with moving cars have been due either to falling or to bodily contact with the well structure and/or equipment.

    5.5.2.4 The correct operation of the car top control station functions should be verified before the car top is accessed or any work activity commenced.

    5.5.2.5 The number of persons travelling on the top of a car at any one time should be kept to a minimum. One person only should be in sole control of the starting and stopping of the car.NOTE The procedures adopted for moving the car are of prime importance, and it is essential that all persons working on a car top are aware of when and how the car is to be moved.

    5.5.2.6 Where there is a risk of a person working on a car top becoming trapped and where no means are provided for escape via either the car or the well, an alarm or voice communication system should be used.

    5.5.2.7 Where the safety sign shown in Figure D.9 is displayed, a safety harness should be worn. Suitable training, information and instructions should be given and extreme care should be exercised in its use when movement of the lift is necessary.

    5.5.3 Working in the pit

    5.5.3.1 Lifts should always be moved at inspection speed whilst persons are in the pit.

    5.5.3.2 A person entering a pit should first confirm the effectiveness of any stopping device installed. If there is no stopping device installed, the main power supply should be isolated and locked off.NOTE Keeping the car and/or landing doors open in order to interrupt the normal control circuit is not on its own an adequate means of preventing car movement because landing doors can be self-closing. On older installations the stopping device can be of the toggle type and subject to unintentional operation.

    5.5.3.3 When work is being carried out in the pit, a device should be fitted in place from within the well, if necessary, to restrain a sliding landing door. This device should retain the door within 75 mm of its closed position so that the door cannot easily be pulled open from the landing side.

    COMMENTARY ON 5.5.3.3. Such devices provide additional security for persons working within the pit and prevent persons outside the well from opening the landing doors.

    5.5.3.4 Where a counterweight screen has not been provided or has been removed, a safe system of work should be implemented. If delegated to do so by the owner, the lift contractor should display a safety sign (see Figure D.8) in a prominent position.

    5.5.3.5 If a mechanical restraint is provided, it should be correctly positioned before access is gained to the space beneath the car. If the car is to be moved whilst authorized persons are in the well, the restraint should be retained in its operative position.

    COMMENTARY ON 5.5.3.5. The owner should provide a mechanical restraint for electric lifts where the space below the car is restricted, and for all hydraulic lifts (see 4.5.3.2 and 4.5.3.3).

    5.6 Landing entrances

    5.6.1 The unlocking and opening of a landing door or gate, when the car is not positioned at a landing, should be undertaken only when necessary and then only by an authorized person.

    5.6.2 Any unlocking device should be kept in a safe and secure place. If an unlocking device is not provided, a safe system of work should be established.

    5.6.3 On completion of the work, it should be verified that the landing door is closed and locked.

    5.6.4 A landing door or gate should not be allowed to remain open any longer than is necessary. If a landing door is to be left unlocked and open for any length of time, a barrier should be erected to protect the open landing entrance.

    COMMENTARY ON 5.6.4. Details of suitable types of barrier, which should be provided by the owner, are given in 4.6.2. BSI 7 August 2002 19

  • BS 7255:20015.7 Machinery spaces and pulley rooms

    5.7.1 All persons working within a machinery space or pulley room should abide by all relevant safety signs.NOTE An example of a typical safety sign within a machinery space or pulley room is shown in Figure D.11.

    5.7.2 Other than when work activities are being carried out within a machinery space/pulley room, the entrance door(s) to the room(s) should be kept locked to prevent unauthorized access.

    5.7.3 On multiple installations, a thorough check should be made before commencing work to establish the correct relationship between a specific lift and its corresponding well and associated equipment.

    COMMENTARY ON 5.7.3. To facilitate this check, the owner should take steps to ensure that each lift and component part thereof is clearly and uniquely identified, both at or adjacent to the lowest and highest landing entrances, and within the machinery space (see 4.6.4 and 4.7.8).

    5.7.4 A risk assessment should be undertaken to establish safe working procedures where machinery is in motion or capable of motion.

    5.7.5 All permanently installed lifting equipment provided in machinery spaces or pulley rooms should be used only within its safe working load.

    5.8 Safe release of trapped passengersNOTE Safe release procedures differ for different types of lift passenger release, e.g. traction lifts, drum/chain lifts, hydraulic lifts, geared or gearless lifts. The general procedures given in 5.8.1 are applicable for all types of lift. Additional procedures for electric traction lifts and hydraulic lifts are given in 5.8.2 and 5.8.3 respectively.

    5.8.1 General

    5.8.1.1 Only trained and authorized persons should undertake the safe release of trapped passengers.NOTE 1 It is important that the release of passengers is carried out only by authorized persons who have received the necessary training, because it is dangerous for any other persons to attempt to do so. A failure to take adequate precautions may render the authorized person concerned guilty of negligence should an accident occur.

    NOTE 2 The full range of competencies contained within NVQ EOR/202 might not be required for persons carrying out the safe release of trapped passengers. See also 4.1.3.

    5.8.1.2 If contracted to do so, the lift contractor should send to the site the requisite number of trained persons to carry out the safe release of trapped passengers.

    5.8.1.3 All release operations to be adopted should be carried out according to the manufacturers or other authorized instructions for the lift concerned, as permanently displayed in the form of a notice in the machinery space.

    5.8.1.4 An appropriate means should be implemented by which all persons effecting the release of trapped passengers are able to communicate with one another.

    5.8.1.5 To assist the safe release of passengers trapped in a car, an authorized person should be stationed at the nearest available landing entrance. This person should be in direct communication with those in the machinery space and the passengers in the car, and should continually reassure the passengers and ensure that passengers do not attempt to leave the car prematurely.

    5.8.1.6 It is imperative that trapped passengers should be warned of the intention to move the car and that they should not attempt to leave it until they are advised that it is safe to do so.

    5.8.1.7 Before commencing the safe release procedures, it is vital that the electrical supply should be isolated; if lock-off facilities exist, they should be used.

    5.8.2 Electric traction lifts

    5.8.2.1 There should be two persons in the machinery space (one to operate the brake release and the other to carry out the hand-winding), with the following exceptions:20 BSI 7 August 2002

    a) small lift machines where the hand-winding and brake release equipment are so located that they can be easily controlled by one person; and

    b) larger machines where two persons are needed to operate the hand-winding together and a third person is needed to control the brake release.

  • BS 7255:20015.8.2.2 When the manual effort for hand-winding exceeds 400 N with rated load in the car, an emergency electrical procedure should be carried out. In view of the complexity of the emergency electrical winding equipment, only authorized and trained persons should carry out the emergency electrical procedure.NOTE Although the procedure for the safe release is different to that for the manual release of trapped passengers, the principles laid down in 5.8.1 (with the exception of 5.8.1.7) apply equally to emergency electrical winding.

    COMMENTARY ON 5.8.2.2. In a typical installation, operation of the lift machine is achieved by means of a special control panel in the machinery space. This can be on a flexible lead and plugged into a socket on the controller cabinet. The lift machine is usually visible from the control box location so that the direction and degree of movement can be observed and controlled.

    5.8.3 Hydraulic lifts

    5.8.3.1 There should be at least one person in the machinery space.NOTE Unlike electric traction lifts, it is usually necessary to have only one person in the machinery space. However, it is advisable for a second person to be present, to act as a safety monitor.

    5.8.3.2 When the machinery space for a hydraulic lift is remote from the well, an effective means of communication should be used between the person stationed at the landing entrance and the authorized person in the machinery space. This should be independent of the main electrical supply to the lift, e.g. a telephone or radio link.

    5.9 Observation lifts and partially enclosed wells

    5.9.1 The following should be provided:

    a) either:

    1) car top hand-rails, mid-rails and toe-boards, where practicable; or

    2) adequate safety harness anchor points, where car top hand-rails etc. are not practicable;

    b) car top treatment to provide a barrier and some weather protection as recommended in BS 5655-6;

    c) temporary full height barriers on landings, as recommended in E.2.2, but enhanced by the provision of additional protection to prevent tools or equipment inadvertently falling from the landing into the well;

    d) means to prevent tools or equipment falling from the car top;

    e) anti-slip treatment on the car top.

    5.9.2 Where safety harness anchor points are provided [see 5.9.1a2)], a safety sign should be displayed on the car top (see Figure D.9). Where temporary full height barriers on landings are provided [see 5.9.1c)], a safety sign should be displayed on or near the barriers (see Figure D.3).

    5.9.3 When work is to be carried out on observation lifts and partially enclosed wells, a risk assessment should be made to identify the need for additional precautions. For example:

    a) work should not be undertaken under severe weather conditions;

    b) suitable clothing should be worn to protect against adverse elements;

    c) when protection for a person from falling is not incorporated in the design of the car top, preventative measures should be taken, e.g. the wearing of a personal safety harness/restraint;

    d) only authorized persons should be permitted to clean the glazed exterior of the car or the interior of a glazed well enclosure (see 4.9.2);

    e) precautions should be taken to safeguard persons below from falling objects.

    5.10 Regulations

    Prior to site work commencing, the lift contractor should ensure that the design has taken into account all considerations regarding the health and safety of those persons who will undertake the installation and subsequent servicing, maintenance and final dismantling.NOTE Attention is drawn to the Construction (Design and Management) Regulations 1994 [7]. BSI 7 August 2002 21

  • BS 7255:2001Annex A (informative) Summary of legal requirements

    A.1 General

    It is recommended that the full text of the Health and Safety at Work etc. Act 1974 (HSWA) [10] be consulted, together with any associated Approved Codes of Practice and guidance.

    A.2 Summary of the Health and Safety at Work etc. Act 1974

    Persons concerned with lifts have duties under the Health and Safety at Work etc. Act 1974 (HSWA) [10], which include the following.

    a) Employers have a duty to ensure, so far as is reasonably practicable, the health and safety of their employees while at work. This includes the provision of plant and systems of work that are safe and without risk to health, means to safely use and handle articles and substances, necessary information, instruction, training and supervision, safe means of access and egress and a safe working environment.

    b) Employers, the self-employed and employees, have a duty to conduct their undertakings in such a way as to ensure, so far as is reasonably practicable, that all persons who may be affected by the work activity are not exposed to risks to their health and safety.

    c) Manufacturers, suppliers etc. of articles for use at work have a duty to ensure, so far as is reasonably practicable, that the articles are so designed and constructed that they will be safe and without risk to health when they are being set, used, cleaned or maintained.

    d) Erectors and installers of articles for use at work have a duty to ensure, so far as is reasonably practicable, that nothing about the way articles are erected or installed is unsafe or a risk to health.

    e) Persons concerned with premises have a duty to persons other than employees who use non-domestic premises made available to them as a place of work. It is the duty of the person who controls the premises to take such measures as it is reasonable for them to take to ensure, so far as is reasonably practicable, that the premises, the means of access and egress to and from the premises, and any plant of substance in the premises, are safe and without risk to health.

    A.3 Summary of the Management of Health and Safety at Work Regulations 1999

    The Management of Health and Safety at Work Regulations 1999 (MHSWR) [5] include a requirement (Regulation 3) that every employer and self-employed person should make a suitable and sufficient assessment of the risks to health and safety of themselves and others arising out of, or in connection with, the conduct of the undertaking. The significant findings of the assessment should be recorded. The purpose of the assessment is to identify and quantify the risk. Employers are expected to implement preventative and protective measures to eliminate risk. Effective control measures should be put in place to address residual risks and hazards. The regulations also include requirements on training, health and safety assistance, information for employees and the requirements to put in place such arrangements as are appropriate for the effective planning, organization, control, monitoring and review of the preventative and protective measures necessary.

    A.4 Summary of the Control of Substances Hazardous to Health Regulations 1999

    The Control of Substances Hazardous to Health Regulations 1999 (COSHH) [4] require that hazardous substances such as oils (used for lift purposes) are not stored in lift machinery areas except in appropriate containers.22 BSI 7 August 2002

  • BS 7255:2001A.5 Other statutory provisions

    In addition to the HSWA, the MHSWR and the COSHH, the following list of statutory provisions are examples of those that can be applicable to the construction, installation, service and use of lifts:

    Lifts Regulations 1997 [2]; Workplace (Health, Safety and Welfare) Regulations 1992 (WPR) [3]; Construction (Design and Management) Regulations 1994 (CDM) [7]; Personal Protective Equipment Regulations 1992 (PPE) [8]; Electromagnetic Compatibility (Wireless Telegraphy Apparatus) Certification and Examination Fees Regulations 1997 (EMCR) [11]; Supply of Machinery (Safety) Regulations 1992 (Amended 1994) (SM(S)R) [12]; Electric Equipment (Safety) Regulations 1994 (EE(S)R) [13]; Provision and Use of Work Equipment Regulations 1998 (PUWER) [14]; Lifting Operations and Lifting Equipment Regulations 1998 (LOLER) [15]. BSI 7 August 2002 23

  • BS 7255:2001Annex B (informative) Suggested improvements for consideration by the owner with particular reference to safe working on lifts

    B.1 General

    Lifts tend to fall into the following categories:

    a) those built before the publication of BS EN 81-1:1998, BS EN 81-2:1998 and BS EN 81-3:2001, without any modification;

    b) those built before the publication of BS EN 81-1:1998, BS EN 81-2:1998 and BS EN 81-3:2001, but with modifications;

    c) those built in accordance with the relevant part(s) of the Lifts Regulations 1997 [2].

    Lifts in categories a) and b) are likely to have lower standards of safety than lifts in category c).

    Owners of lifts in categories a) and b) are encouraged to undertake a programme of improvements to bring the lifts up to the standard of BS EN 81-1:1998, BS EN 81-2:1998 and BS EN 81-3:2001.

    The ideal installation described in this annex can be used as the basis of a further series of technical improvements that could be made by owners of lifts in all categories, which would raise the safety levels of those lifts for all persons working on them.

    B.2 Suggested improvements

    B.2.1 Well

    The well lighting is controlled by at least two-way switching from the machinery space and the pit.

    B.2.2 Car top

    B.2.2.1 A car top control station is provided, where it is necessary for personnel to travel on top of the car, with a rationalized layout of the controls (see Annex C for a description of a typical car top control station).

    B.2.2.2 A well terminal switch (up-test limit switch) is provided, which will stop an ascending car when on inspection control, such that escape is still possible through the terminal landing doors.

    B.2.2.3 All switched socket outlet(s) installed on the car top are provided with RCD protection.

    B.2.2.4 Emergency lighting is provided in the event of failure of the normal supply lighting.

    B.2.2.5 All rotating parts are painted yellow.

    B.2.2.6 The safe refuge space is clearly identified.

    B.2.3 Pit

    B.2.3.1 All switched socket outlet(s) installed in the pit are provided with RCD protection.

    B.2.3.2 Emergency lighting is provided in the event of failure of the normal supply lighting.

    B.2.3.3 All rotating parts are painted yellow.

    B.2.3.4 The safe refuge space is clearly identified.

    B.2.3.5 When a mechanical restraint is positioned under a pit, it is electronically interlocked such that the lift cannot be moved.

    B.2.3.6 Any removable restraint is coloured yellow.

    B.2.4 Landing entrances

    Each lift is uniquely identified at or adjacent to each landing entrance, with the identification corresponding to that used in the machinery spaces and pulley rooms.24 BSI 7 August 2002

    B.2.5 Machinery spaces and pulley rooms

    B.2.5.1 All switched socket outlet(s) installed in the machinery spaces and pulley rooms are provided with RCD protection.

  • BS 7255:2001B.2.5.2 Emergency lighting is provided in the event of failure of the normal supply lighting.

    B.2.5.3 Where access to the main switch is difficult or remote from the lift machine and/or controller, either or both of the following is provided:

    a) a suitable stopping device fitted on or adjacent to the lift machine;

    b) a means of interrupting the main supply, on or adjacent to the controller.

    B.2.5.4 Notices are prominently displayed within each machinery space giving appropriate guidance on the treatment for electric shock.

    B.2.5.5 All rotating parts are painted yellow.

    B.2.5.6 Equipment necessary to effect safe release is identifiable and has a means of suitable storage within the machinery space. Handwheels are coloured yellow.

    B.2.5.7 Manufacturers or other authorized instructions for the safe release procedures are clearly described and prominently displayed in the form of a notice in the machinery space (see BS EN 81-1:1998, 15.4.3).

    B.2.5.8 Each lift and component part thereof located within a machinery space