Coal Operations Capability Statement 24pp

8/2/2019 Coal Operations Capability Statement 24pp

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Coal OpeationsC A PA B I L I TY S TATE ME N T

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A L E A d I N g P r O v I d E r O M I N E r A L P r O C E S S I N g

A N d A S S O C I A T E d I N r A S T r u C T u r E S O L u T I O N S

T O T h E g L O B A L r E S O u r C E S I N d u S T r Y


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Seman poies all seices

eqie to opeate an manae

ChPP assets

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4 Seman opeational cetainty

7 Benets o enain Seman

14 rioos stateic amewok

16 Opeations poles

18 Intenational actiity

19 recent Majo Pojects

20 Empasis on ealt, saety an enionment

21 Appoac to qality assance

21 Instial elations an employee etention

21 desin an pocess innoation

22 reseac an eelopment

Table o Contents

Sedgman Limited 2011 Australia ABN 86 088 471 667

Cover: Ajstin te Jameson cell isolatin ales at Coppabella ChPP, Bowen Basin, Qeenslan, Astalia. Client: Macat Coal.Opposite: Sonoma 800 t/ ChPP, Bowen Basin, Qeenslan, Astalia , wit aw wate am in oeon.

Seman is:

A poie o all seices eqie to opeate an manae ChPP assets

Te st enineein company to se 3d moellin in coal pocessin an anlin plant (ChPP) esin

Te winne o mltiple awas o saety, ChPP esin an opeations in Astalia

hole o te biest maket sae o ChPP pojects in Astalia in te last six yeas oe 50%

deelope o moe tan $Aud 1.7 billion o ChPPs since 2003

Pocesso o >20Mt/a o coal ne client opeational contacts.


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Se

oeol ceyA leain seice poieSeman Limite is a leain poie o mineal pocessin

an associate inastcte soltions to te lobal

esoces insty.

Wat ieentiates Seman is te simplicity o o soltions,

te cetainty an qality o o eliey, o saety ocs an

o commitment to continal impoement.

Seman ales te lon-tem elationsips bilt wit leain

minin companies o wom we ae netaken te esin,

poject eliey an opeation o esoce anlin an

pepaation plants.

Meetin mineals an coal clients' nees wit aance

pocessin an mateials anlin tecnoloies as place

Seman at te oeont o new lobal minin eelopment.

Key ies tat ieentiate

Seman coal opeationsSeman poies all seices eqie to opeate an

manae coal anlin an pocessin plant (ChPP) assets.

om astly expeience opeato-maintaines an site

manaes to asset manaes an opeations sppot sta, we

ae te capability to maximise a client's etn

on inestment.

Seman opeations as sccesslly execte aios

ChPP opeational moels, om owne-opeato to contact

opeation. O saety, enionment an asset manaement

an opeations sppot contine to set new insty

stanas.

We can opeate Seman esine plants o tose esine

by otes.

hain one o te laest in-ose coal-specic enineein

wokoces in te wol contibtes to Seman's opeations

sccess. Bein actiely inole in many o te majo coal

pocessin an anlin acilities eelope since te mi-

1990s as eslte in eectie an ecient esin expetise

an opeational nestanin.

reay access to aance esin inpts om 200-pls

eninees an 100-pls opeations pesonnel asses clients

o te ey best opeational soltions an otcomes.

Bul o us, secy oesh

A owin nmbe o clients tst Seman to bil, own

an opeate o to manae tei plants to lon-tem

contacts.

eates o Seman contact options oee incle:

ChPP poject paticipation an isk tanse ia SemanBil, Own an Opeate (BOO) o Bil, Own an Opeate

an Tanse (BOOT) scemes

Lon-tem contacte opeations manaement o clients'

existin plants

Key benets incle:

Enance poctiity to maximm n time

resoce ecoey optimisation

Pocess eciency impoement

Eectie saety pactices

Waste ection

Incease topt ates

ewe beakowns

Lowe acilities opeatin costs

Eectie eqipment tilisation.

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Majo an mino plant paes tat minimise isption

to poction

Impoement o existin opeations to maximise esoce

optimisation an acility peomance

dept o talent, poiin assance o expeience backp

an expet aice wit one o te wol's laest coal

enineein an opeations wokoces nmbein moe

tan 500 poessionals acoss a iese ane o isciplines

An eniable eco o peomance, saety, eliability an

eciency to eectie pocessin soltions

Sae isk (ain/pain) peomance stctes.

a cosse och o ll cles

Seman ses a consistent metooloy to opeate acoss

all sites.

A ston ocs on bil in in-ose expetise enses tat te

knowlee obtaine at any one site can be applie o te

benet o clients at all sites.

By ceatin tis syney, we ae te ability to tilise

expeience opeatos to a new site witot impactin te

existin opeations.

Wen Seman commences at a site, te new opeations-

maintenance team neoes an in-ose competency

tainin poam to ense it is ily pocient om te

otset. Tis poen system enables s to poie any nmbe

o ily qalie sta to stat new plants o take oe

bownel sites.

A te initiatie tat benets clients is te se o a lon-

tem maintenance otlook. Te wole-o-lie eciency o

te plant is maximise by a stateic appoac tat eces

wastae witot compomisin lon-tem

maintenance peomance.

Te maintenance statey incopoates conition-base an

peictie metos ate tan xe-time metos. Weeas

conentional plant maintenance inoles eplacin o

seicin eqipment on a xe timeline, Seman's aance

inspection an monitoin systems eslt in eectie

maintenance otcomes.

Te meto eces maintenance costs consieably, wit

eqipment only eplace wen eqie. Plant aailabilityinceases amatically te plant still nees ela

maintenance bt as moe maintenance cecks

tan epais.

S Ed g M AN'S SAETY ,

E N v I r O N M E N T A N d A S S E T

M A N A g E M E N T A N d O P E r A T I O N S

S u P P O r T C O N T I N u E T O S E T

NEW STANd Ard S

Top Let: Coneyo inspection at Mooale 600 t/ ChPP, Bowen Basin, Qeenslan, Astalia. Client: Macat Coal.Top Right: Se bin at re Montain 1,000 t/ ChPP, Bowen Basin, Qeenslan, Astalia. Clients: Peaboy Eney / BhP Mitsi Coal.


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Lowe oe coss

Bencmakin acoss te Astalian coal insty conms

tat all Seman-opeate plants ae in te lowest qatile oopeatin costs pe ee tonne.

Bes-o-se oeos soluos

Seman Coal Opeations stcte coes e etically

inteate bsiness moels tat wok seamlessly to poie

best pactice, best-o-site soltions:

Owne-opeate ChPP inastcte esine an bilt by

Seman eninees (BOO an BOOT scemes)

Lon-tem contact opeate clients' existin ChPPs

Eninee, poce, constct (EPC) o eninee, poce,

constct, an manae (EPCM) clients' plants

deelop an opeate paes o existin plants

Spply on-call opeations sppot an peomance ait

seices.

C L E A r C L I E N T B E N E I T S I N C L u d E

S u P E r I O r P r O C E S S I N g E I C I E N C I E S

ANd ABO v E INd u STrY - STANd Ard

PL ANT Av A I L AB I L I TY

Clea client benets ae:

Speio pocessin eciencies meetin o

exceein annal bet topt an poct

tonnes

desin ies inteate into opeations ensin

optimisation o otpt peomance an saety

Low opeatin cost isk poles minimise ia acycle o poactie maintenance plannin

Plant aailability i annal n os, aboe

insty stana

An exemplay instial elations eco.

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Eu eloshsSeman emains lly committe to maintainin ston,

lastin an mtally ewain elationsips wit all clients.

Some o o lon-tem opeations contacts exten moe

tan a ecae. We continally leeae o enineein

expeience an pocess knowlee accmlate oe 30

yeas to a ale to onoin an new client elationsips.

We contine to patne wit clients to poie eliable an

cost-eectie soltions to tei pocessin nees. Bilin

lastin an mtally potable elationsips is te key to te

next benet maximisin client etns.

mxse eu o vese

hans-on expeience an wole-o-lie ChPP opeation

ense clients benet om cost-ecient pocessin tat

expeites coal to maket timeames.

Seman's manaement stcte, low oeeas an

absolte ocs on te eliey o ale o money means te

seices o ily skille an expeience senio poessionals

ae oee at competitie ates.

Te wokoce stctes an maintenance systems Seman

as in place ece oeeas sinicantly. Less pesonnel

an less eqipment ae se, nescoin o pinciple o

simple, cetain qality.

guee eoce

rioos peomance aantees lly satisy citeia aee

wit clients.

Wen esinin an bilin ChPPs, Seman oes

obst an pactical aantees tat ense optimal plant

peomance. Simila peomance aantees can be

incopoate into opeations contacts o existin plants ancan encompass:

Topt an aailability

Actal plant yiel compae to te teoetical yiel o

a paticla aw coal type, sin LIMN simlation moel

otpts as te basis o te aantee

Eciency o majo pocess nits

Moiste content an eaent consmption

density contol (specic aity) nctionality

Poct eclaim an tain loa ot

Seman's aantees ense aee peomance citeia

ae met continally toot te opeations contact.

Tis is aciee by otine aits, typically concte six-

montly. rotine aily an montly aits also ense plant

opeational eciency is optimise.

icese vlblySeman esins plants to opeate o a minimm o 7000

os a yea in as, oten emote enionments, settin an

attainable insty bencmak base on eliable tecnoloies

an pocesses.

Becase we opeate plants tat we esin an bil, we

continosly stie to impoe te saety, eliability an

eciency o te soltions we poie.

O opeations an maintenance manaement seices

poce eliable aailability an topt otcomes tat

ae sstaine in a sae enionment yea ate yea.

Coecl s

Establise in 1979, Seman Limite was liste on te

Astalian Stock Excane in Jne 2006.

Tis ollowe a peio o sstaine owt as a leain

poie o pocessin an inastcte soltions to te

lobal esoce insty.

Wit oe 800 pesonnel an a maket capitalisation o

appoximately $300 million, te company is well place to

maintain its lobal leaesip ole an poie clients wit

cetainty o sccessl completions on-time an on-bet.

Coecl och

A fexible commecial appoac enses pemim otcomes

o poctiity, incease eene an lowe costs.

Eey contact is neotiate to ense speio etns o

te client.

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Benets o enain Seman


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Kowlee se

Te niqe leanins o Seman's boa expeience in coal

anlin an pepaation ae bot to eey opeation.

Innoations an pocess impoements in Seman-opeate

ChPPs ae capte in a knowlee base o te se.

Similaly, knowlee aine by o esin, constction an

commissionin ops is consoliate an sae to

an inteate bsiness pocess in a cycle o continos

impoement as emonstate in o inteate bsiness

moel in ie 1.0.

Tis moel, wit key leanins eein in at eey stae o

te cycle, elps to establis new insty bencmaks oeciency, saety, plant st own, aailability an costs pe

tonne o pepaation an anlin.

Te istibtion o leanins between sites poces

consistency o opeations eleant to a wie ane o

capacities an aiable esoce qalities.

Opeations soltions ae eelope an simplie, ensin

te eliey o simple, cetain an cost-eectie qality.

Key eates o te Seman Opeations Moel escibe in

ie 2.0 incle:

Atonomos site teams

Centalise sppot

Lean opeational teams

Eectie maintenance stateies

Ecient se o eqipment

Low oeeas

Client ocs.

Te way Seman pocesses eac expeience back into

continos impoement, Seman continally impoes

tecnoloies an tecniqes to potect an enance te

wole-o-lie ale o o clients' plant inestments.

Wile eey Seman-opeate site as its own ecentalise

manaement team, o ea oce can elay key leanins o

tecnoloy benets eelope o any one site to eey site.

We ae extensie expetise at eey site an witin o

centalise opeations sppot team we collaboatiely stie

to aciee KPI's, optimise an impoe.

O-cll ocess hl exese

Sinicant sains can be aciee by otsocin opeations

to Seman, wit o pocessin knowlee enablin s tooptimise otcomes o eac coal plant.

We can also elp existin opeatos impoe opeations

to consltancy aeements.

Te expetise o moe tan 30 pocess eninees on sta is

eaily aailable to o clients. I iclt pocess isses aise,

o eiew mecanisms an ston pee sppot ense te

it people ae ocse on eelopin an implementin te

best soltion.

We can also poie ily expeience opeato-maintaines

to any site ntil an isse is esole.

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Benets o Seman's bsiness moel cycle o

continos impoement:

database o knowlee to maximise pocess an

anlin eciencies

Systems tat ense clients' plant an eqipment

ae opeate an maintaine to optimal stanas

A wealt o opeational expeience at all o

opeational sites, sppote by an expeience, on-

call team o tecnical poessionals

Acieement o optimal plant aailability an

eliability taets

uncompomisin saety an enionmental

stanas

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O C u S O N T h E C L I E N T

I S C E N T r A L T O T h E

S E d g M A N S E r v I C E M O d E L


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Figure 2.0: Seman Opeations Moel - sain Tecnical, resoces an Manaement Sppot acoss mltiple sit es enses innoation an continos impoement isimplemente at all sites as well as ecin site oeeas.

Figure 1.0: Te Seman inteate bsiness moel

Site 1

Site 2

Site 3

ndecentalise atonomos manaement teams nCentalise esoces an oeeas

Top let: Pocess testin at re Montain 1,000 t/ ChPP, Bowen Basin, Qeenslan, Astalia. Clients: Peaboy Eney / BhP Mitsi Coal. 9

Electical eninees Pocess einees Maintenance eninees Mecanical eninees Aministation

Manaement Sppot hSE Sppot Tainin hr / Ir

Head ofce support

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Aance opeations manaement systems enable s to tailo

eqipment, maintenance plans o manaement stateies to

matc site eqiements.

Seman's opeatin statey ienties actos aectin

ecient an consistent pocessin o rOM coal into poct

coal an establises a metooloy an pocee to

peom, monito an coect tose actos.

Monitoin, epotin an systems ectication is aie by a

iect link between Seman's Bisbane sppot team an

te mine site ia online access to bot te local see an

opeato inteace.

Oeos Key peoce icos

Seman's ioos epotin eqiements eco key

peomance inicatos inclin:

Saety

Topt

Poct yiel

recoey

utilisation an eciency o xe an mobile plant

acility aailability

Aeence to coal qality specications

vaiability by poct type o as an moiste aile

Meetin tain loain peomance taets

Optimisation o wate consmption.

Sele ece

Incopoation o CMMS compte-base maintenance

sotwae allows istoical analysis o eqipment peomance

to optimise te opeatin an maintenance pactices.

Maintenance peomance is able to be monitoe an

optimise centally in Seman's Bisbane eaqates,

ecin oeeas.

By sin CMMS acoss all Seman's cent opeations,

otine maintenance pocees ae able to be continosly

impoe.

CMMS allows pocees, Job Saety Analyses (JSAs) an

sceles to be easily linke to otine jobs, ensin coect

ocmentation an lowein te saety isk.

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new e o echcl soluos

Seman is now makin wiely accessible its peecte

tecnoloies wic potect an enance te wole-o-lie

ale o plants an lit te bencmak o seices aailable to

te coal insty.

Seman's opeations sppot team oes on-call specialist

sppot not only to existin contact opeations, bt to clients

toot te insty.

Te Seman oe o inepenent expetise can sinicantly

ece opeational isk, incease saety, boost topt an

impoe oeall plant eciency.

rela stcte aits o call-ot 'ot isse' emeiation

by Seman aess:

Manaement systems

hman esoces, saety an tainin

Metallical an pocess enineein

Mecanical an mateials anlin enineein

Electical an contols enineein

Stctal an ciil enineein

datin

Poject an constction manaement

Aministation sppot an ocment contol.

Let: Commissionin pase at Milemont ChPP, Bowen Basin, Qeenslan. Client:Milemont Coal.

Top: Seman oes te oemost expets in its el.Next page: Stockpilin at re Montain 1,000 t/ ChPP, Bowen Basin, Qeenslan,

Astalia. Clients: Peaboy Eney / BhP Mitsi Coal.

Te ocs o Seman opeations sppot:

Optimisin acility peomance Extactin optimm ecoey om te

aailable esoce

Peictin te esoce an pocess

optimisation canes

Ientiyin acility bottlenecks an ientiyin

e-bottleneckin stateies

Establisin obst lon-tem maintenance plans

Assistin site-base pesonnel in eectie esoltion

o opeational isses.

S I g N I I C A N T S A v I N g S C A N B E A C h I E v E d B Y

O u T S O u r C I N g O P E r A T I O N S O r C O N S u L TA N C Y

A g r E E M E N T S


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h A v I N g O N E O T h E L A r g E S T I N - h O u S E

C O A L- S P E C I I C E N g I N E E r I N g W O r K O r C E S

I N T h E W O r L d C O N T r I B u T E S T O S E d g M A N ' S

O P E r A T I O N S S u C C E S S


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Te ollowin stanas ae applie to Seman's stateic

manaement amewok.

asse ee ece

Asset manaement plans ae eelope specically to sit

site caacteistics wic coe component manaement,

peioic inspections an known eects.

Clealy ene, elaly eiewe maintenance stateies ae

assine to citical eqipment. Te stateies contain te bestmix o peictie, peentie an n to aile actiities sin

CMMS, an onoin ealation poie to

eliability enineein.

rotine maintenance pocees, JSAs an maintenance

sceles an monitoin poams ae eelope o all

eqipment items. Stan leels an maintenance sceles

ae matce aainst te client's poction eqiements.

Scele maintenance can be poamme to take

aantae o non-poction peios to minimise elays.

Majo stowns ae only scele ate consltin witte client.

mece Sevces

Oeo oceues

Seman plant opeatos ae taine to comply wit client

an insty competency stanas to appoe

tainin mateials.

Te competencies ae assesse in accoance wit eleant

occpational ealt an saety leislation an Seman

minimm stanas wic alin wit te national stanas

o nations in wic we opeate.

In Astalia, te Seman Tainin Poam consists pimailyo tainin stanas implemente by te coal

minin insty.

Maintenance seices aane an cooinate as

pat o Seman opeations contacts incle:

Mecanical, electical an contols

Mateials anlin eqipment

Mobile eqipment seicin

Conition monitoin

Lbication

Samplin eqipment aits

Majo epais/stown actiities on mecanical,

electical an mateials anlin eqipment

Majo epais on mobile eqipment

hyalic maintenance

Cetie weie calibations

raiation instment calibations

Belt maintenance (e belt splicin)

Poision o canes.

rioos stateic amewok

O P E r A T I N g P r O C E d u r E S A r E d E v E L O P E d

W h I C h E N A B L E P L A N T O P E r A TO r S T O

O P T I M I S E T h E C O A L r E C O v E r Y P r O C E S S

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relbly eee

Te eqipment eliability amewok acoss Seman's ChPP

opeations is base on poactie maintenance tecniqes

sc as aile component analysis, epetitie aile analysis,

oot case analysis an maintenance statey eiews.

Tese tecniqes combine to om a aile inestiation

metooloy ocsin on incient ealation, incient ata

analysis, coectie action implementation an coectie

action contol.

Tese incle:

Oil samplin an analysis

Citect contol system ten eiew

Temoapy

vibation analysis

data analysis (CMMS)

visal inspections

Bioscopic inspections.

Benets incle:

Impoe eqipment peomance

rece eqipment an plant owntime

rece maintenance spen

Impoe eqipment an plant aailability

Polone eqipment lie

Incease eqipment an plant poctiity.

CHpp oe oceues

Site-specic opeatin pocees ae eelope wic

enable plant opeatos to optimise te coal ecoey pocess

o iniial ChPPs.

Te objectie o tese pocees is to maximise te ecoey

wile still aciein te eqie poct as an

total moiste.

Pocess cicits in te coal pepaation plant ae continally

monitoe. Poct qality aiations e to canes in te

caacteistics o te ee coal o canes in plant conitions

ae ajste by te opeatos to impoe coal qality an

ecoey witin te limits o te installe plant.

moble eque oe

Seman possesses extensie coal opeations expeience in

bot rOM coal an poct coal stockpile manaement.

Te cent mobile eqipment feet o o Astalian

opeations incles 10 Catepilla tacke ozes (8 x d11,

1 x d9, 1 x d8) an one 992 Loae o te specic ppose

o stockpile manaement.

Tese macines ae all manne by Seman employees

taine in-ose an wo collectiely ae woke in excess

o 100,000 os.

Le ee syse

In mi-2010 Seman intoce a new leanin

manaement system tat captes inomation abot teskills an qalications o o employees, aministes cose

attenances an elies online content an assessment o

compliance-base tainin.

Te Seman Leanin Manaement System poies a

consistent appoac to manain tainin inomation an

enables manaes to moe easily obtain eal-time inomation

abot tei sta capabilities to poie best-o-poject

skills matcin.

15Top let: Sonoma ChPP, Qeenslan, Astalia. Client: Sonoma Mine Manaement.

Top right: Opeatin te ChPP at Milemont Mine, Bowen Basin, Qeenslan. Client: Milemont Coal.

S E d g M A N O E r S r O B u S T A N d

P r A C T I C A L g u A r A N T E E S T h A T E N S u r E

O P T I M A L P L A N T P E r O r M A N C E


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Coppabella ChPP

12 years Macarthur Coal

dele des, Cosuco

Oeo (1998-ese)

Seman as opeate te ChPP at

Coppabella Mine in Qeenslan since

initially bilin a 600 t/ plant o

Macat Coal in 1998.

Seamless opeations ae contine

since, incopoatin poessie plant

paes to 800 t/, poiin a

bencmak o eciency, aailability

an capability o a sinle mole plant.

Coppabella poces 8.5% as wase

poct o te expot pleise coal

injection (PCI) maket.

Seman is esponsible o opeatin

an maintainin te pocess plant,

mobile eqipment an tain loain on

a 24/7, 363 ays a yea basis.

Blai Atol ChPP

10 years Rio Tinto Coal Australia

Bul Ow Oee Coc

(2000-ese )

Blai Atol in Qeenslan's Bowen

Basin was a bil, own, an opeate

(BOO) poject o Seman inolin

esin an constction o aelocatable 250 t/ ense meim

cyclone an spials plant to pocess 'ot

o specication' coal.

Te oiinal opeations contact as

been olle oe o a te e

yeas as te esoce qality epletes

towas te en o mine lie. Tee

is an incease nee to pocess coal

nsitable o iect sale to te

Seman-owne acility to aciee te

esie poct qality.

Te plant as been poessiely

pae an optimise to consistently

poce eqie qantity an qality

o poct coal. Tis acieement is

notable becase o te nee to pocess

a continally canin ee type o

iminisin qality.

Mooale ChPP

7 Years Macarthur Coal

des, Cosuco Oeo

(2003-ese)

Mooale is a 600 t/ coal anlin

an pepaation plant settin simila

bencmaks to Coppabella.

Seman as opeate te plant ne

contact to Macat Coal since

inception in 2003 an, like Coppabella,

tis contact as been extene o a

te tee yeas.

Seman oiinally bilt te plant,

netakin enineein, pocement

an constction (EPC) o an initial

450 t/ ChPP in 2002- 2003, an ten

oeseein its pae to 600 t/

in 2007.

Plant eciency an opeatin tilisation

ae been aboe insty bencmaks

wit epeat peomances o eate

tan 7,400 n os.

Seman aims o 7,200 os o

opeatin time annally.

Opeations poles


17/2417

re Montain ChPP

4 Years Peabody Energy/BMC

Cosuco, Cosso,

Oso Oeos

(2006-ese)

re Montain is a 1,000 t/ coal

anlin an pepaation acility

esine an constcte by otes.

Seman assiste wit stat p,

ectication an optimisation woks

post constction to enable tis plant to

eac ll esin capacity o

1000 t/ otpt.

Tis was aciee by implementin

eqie ectication an optimisation

actiities o te plant, wic initially

expeience iclty aciein esin

poction ates an eliability.

Seman's ectication pocess

cost eectiely aciee an

exceee acility esin taets, wit

impoements mae oe seen monts

wile maintainin poction.

Sonoma ChPP

3 Years Sonoma Mine Management

des, Cosuco Oeo

(2007-ese)

Seman as opeate te Sonoma

Mine ChPP o Sonoma Mine

Manaement o tee yeas since

bilin te plant in 2007.

Tis inole netakin etaile

esin to to commissionin o

an initial sinle stae 800 t/ plant,

ollowe by inclsion o a secon

stae cicit ealy in 2008 an ten

oeseein a nes cicit pae

in 2009.

Te Sonoma poject sms p te way

Seman oes bsiness, extenin a

ston elationsip wit te client intoa lon-tem opeations contact ate

enineein an eliein all tee

poject staes on time an on bet

witot lost time injies.

Milemont ChPP

mleou Col

des, Cosuco Oeos

(Ely 2011 s)

Milemont is a 400 t/ coal anlin

an pepaation acility tat can be

eaily pae to 700 t/.

Te acility as been abicate an

constction an commissionin is

expecte to be complete on site

in late 2011. Seman as sece

a 10-yea opeatin contact wit

Milemont Coal. Te cicit

conation inoles ense meim

cyclone, spials an fotation.

Top let: Ceckin ot ept at Mooale ChPP in te Bowen Basin, Qeenslan, Astalia. Client: Macat Coal.Top right: Still peomin stonly ate 12 yeas at Coppabella ChPP, Bowen Basin, Qeenslan, Astalia. Client: Macat Coal.


18/24

Sedgman ofce locations

Bisbane, Mackay, Townsille, Pet, Beijin, Joannesb, Santiao, ulanbaata an Mapto

Seman is a lobal company, able to aw on expetise,

knowlee an expeience aine aon te wol.

Wit ea oce in Astalia an eional poessional

sta in Cina, te Ameicas an Sot Aica, we

omlate an aapt soltions to aess specic eional

nees an opeatin enionments.

O intenational bsiness bs nestan an wok

eectiely in local enionments, at te same time

poiin a potal an conit to Seman's

lobal expetise.

Eciencies an client sains ae aine by employin

local know-ow, sppote by lobal specialist knowlee

tanse, common systems an pocesses an Seman's

accmlate leanins.

Intenational actiity

18

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SantiagoJohannesburg

Maputo

Ulaanbaatar

BrisbanePerth

Beijing

MackayTownsville

ukaa Ka (uhg) ChPP

Energy Resources LLC Mongolia

Seman as been awae an opeational eainess

contact an a tee-yea contact to manae te ChPP

at uhg 1. Ate sccessl eliey o Pase 1, a 900

t/ ChPP, Seman in 2011 aine contacts o ChPP

opeation an Pase 2 enineein, pocement an

constction manaement.

Te tee yea opeations manaement contact o te

uhg1 plant is expecte to commence in te 4t qate

o Y2011.


19/24Top let: Te new Milemont ChPP, Bowen Basin, Qeenslan, Astalia. Client: Milemont Coal.

/ / COaL / O p Er at i O n S

recent majo pojects

Project Name Location Coal Type ChPP ee (Mt/a) Client

Completed Projects

Moatize Mozambiqe Cokin / Temal 28 Mt/a vale

Benga Mozambiqe Cokin / Temal 5.6 Mt/a riesale

ATCOM Sot Aica Temal 18 Mt/a Xstata Coal SA

Bocamina Upgrade Cile Temal 7 Mt/a Enesa

UHG 2 Monolia Cokin / Temal 15 Mt/a Eney resoces

Lake Vermont 2 Astalia Cokin / Temal 6 Mt/a Lake vemont resoces

Narrabri Astalia Cokin / Temal 6 Mt/a Witeaen Coal

Bengalla Upgrade Astalia Temal Benalla Minin Company

Middlemount Astalia Cokin 2.8 Mt/a Milemont

Daunia Astalia Cokin 5.6 Mt/a BMA

Current Works In Progress

El Cerrejon Upgrade Colombia Temal 3.5 Mt/a Cabones el Ceejon

UHG 1 Monolia Cokin / Temal 5 Mt/a Eney resoces

Lake Vermont Astalia Cokin / PCI 5.6 Mt/a Lake vemont resoces

Lake Lindsay Astalia Cokin / Temal 5.6 Mt/a Anlo Ameican

Dawson Astalia Cokin / Temal 15 Mt/a Anlo Ameican

Hail Creek Astalia Cokin 11.2 Mt/a rTCA

Hail Creek Expansion Astalia Cokin 22.4 Mt/a rTCA

19


20/24

Seman as a po istoy tat elies coal pojects ee

o lost time injy, wit one o o Astalian opeational

pojects celebatin eits yeas LTI-ee in 2009.

O coal opeations ae eceie accolaes om clients o

saety initiaties. rio Tinto Coal Astalia awae Seman

te Blai Atol Mine Innoation Awa o ceatin a soltion

to a potentially azaos sitation in te was plant.

We ae committe to poiin a clte o a sae an

ealty wok enionment o all employees, sbcontactos

an isitos as a namental bsiness pinciple.

O objecties ae aciee to a concete eot by all

manaes, employees, consltants, contactos an spplies

in te implementation o tese policies. Wee a sae way

o oin tins is ilite, we embace it an implement

into o systems.

iee och

Seman's manaement tool o Saety is o healt, Saety

an Enionment Manaement System (hSE Manaement

System).

Seman tilises a compeensie mappin tool listin all

ocments containe witin te company hSE Manaement

System to compae bot te client's an leislatie stanas

wit tose o Seman.

HSE ss

Aeence to 14 Seman hSE Stanas enses a

consistent intepetation an implementation o o

hSE policy.

Tese stanas coe all aspects o hSE peomance an

apply to all actiities wit potential to aect te ealt an

saety o people o to am te enionment. Seman's

expectations an eqiements o hSE peomance incle:

Accontabilities

risk assessment an manaement

Plannin an taet settin

Commnication

Tainin an awaeness

Peomance monitoin

Aitin an eiew.

Empasis on ealt, saety an enionment

P r O v I d I N g A S A E A N d

h E A LT h Y W O r K E N v I r O N M E N T

O r A L L I S u N d A M E N T A L

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21/24


Appoac toqality assance

Seman's appoac to qality assance is ie by te

specic nees o clients, anin om small incemental

impoements, to to sae on-time an on-bet

eliey, to maximisin te yiel.

O Qality Manaement System, wic is base on

ISO9001:2008, is eae o continos impoement an

incopoates ioos eiew pocesses to monito, impoe

an ie all opeation otcomes.

Instial elations anemployee etention

Seman's appoac to instial elations ies appopiate

consieation to te opeational cicmstances, inclin

clients' peeences.

We ae expeience in sin a nmbe o instial

aanements, inclin collectie an iniial aeements,

wic ae yiele positie wokin elations an aoie

aese impacts on poject elieables, o o opeational

capacity.

o example, we n a leane oanisational stcte,

poiin opeatos wo ae also lly qalie to netake

plant maintenance, esltin in ece labo oeeas.

Tee is no i esial maintenance cew on site.

Seman as concte inepenent bencmakin o sta

etention in compaison wit simila opeations. O taet is

to emain witin te ppe qatile wic enses skille sta

etention witot sacicin competitieness. Seman see it

as citical to maintain tis position to ense low tnoe o

skille sta.

desin an pocessinnoation

O onoin innoation an eseac emboies o

commitment to always nin te best possible pocess to

optimise opeations an seices.

Mc o Seman's beakto innoation an opeational

excellence contines to be peecte in Astalia, in Cental

Qeenslan's Bowen Basin an in te hnte valley o New

Sot Wales.

Tese contibte sinicantly to o sccess in poiin new

ChPP inastcte acoss te wol.

Seman Coal Opeatin repotin System (SCOrS) is typical

o o continos impoement an innoation.

SCOrS is an innoatie poction monitoin an epotin

system wic playe a pat in te Blai Atol, Mooale an

Sonoma milestone site peomances o Janay 2010.

It won te 2009 Eninees Astalia Qeenslan diision

awa o Enineein Excellence o Contol Systems,

Netwoks, Inomation Pocessin an Telecommnications.

It was also a inalist at te 2009 Astalian Enineein

Excellence Awas.

Te system as poen its wot, enablin continos

impoement in pocesses an plant opeations acoss emote

eional acilities it is eal-time ata tansome into eal-

time inomation o eal-time ecision makin.

S E d g M A N P r O v I d E S O P E r A TO r S

Wh O ArE AL SO u L L Y Q u AL I I Ed TO

u N d E r T A K E P L A N T M A I N T E N A N C E

Top let: Te Micocel in opeation at re Montain 1,000 t/ ChPP , Bowen Basin, Qeenslan, Astalia. Clients: Peaboy Eney / BhP Mitsi Coal.21


22/24

Seman's commitment to continos impoement,

eseac an eelopment ies clients cetainty tat o

poject soltions incopoate te latest, most innoatie an,

most impotantly, eliable tecnoloies.

Te coe actiities o Seman's opeations eseac aneelopment ae iecte at:

Enancin te eciency, topt an poctiity

in coal anlin an pepaation plants by eelopin

innoatie pocess fow-seets

Ientiyin, to systematic inestiations o opeational

ChPPs, impoements to poctiity, pocess yiel an

nes ecoey

Inceasin ChPP eliability an aailability to

te intoction o new tecnoloies tat minimisenscele plant maintenance

deelopin ily atomate acilities o mateials

anlin o coal an waste pocts

Ientiyin an assessin emein tecnoloies witin te

intenational esoces insty o possible application to

coal pocessin an tanspotation.

Examples o ecent an cent r&d actiities incle:

deelopin niqe fow-seets an systems o te co-

isposal o tailins oe lon istances wile maximisin te

ecoey o pocess wate se in sly pmpin

deelopin a emote plant contol system to assist

opeatos o ChPPs to mlti-task an incease poctiity

wile ecin te eqiement o opeatin labo

deelopin eciencies in te opeation o iniial ChPP

pocess nits, inclin impoements in fotation eciency,

incease cyclone peomance, manetite ecoey, olle

sceen peomance an opeatin capability o Jameson

fotation cells

deelopin an implementin atomate tain loa-ot

acilities to niomly foo loa eac ail waon.

reseac an eelopment

Top let: Inspectin te poct stackin coneyo at re Montain ChPP, Bowen Basin, Qeenslan, Astalia. Clients: Peaboy Eney / BhP Mitsi Coal.Right: A iew back to te CPP om te poct coneyo at Mooale ChPP, Bowen Basin, Qeenslan, Astalia. Client: Macat Coal.22

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23/24


A C O M M I T M E N T T O C O N T I N u O u S

I M P r O v E M E N T, r E S E A r C h A N d d E v E L O P M E N T

g I v E S C L I E N T S C E r T A I N T Y


24/24

Australia

Se Le He OfceLeel 2, 2 gane CloseMilton QLd 4064AuSTrALIA

Postal aess:PO Box 1801Milton BC QLd 4064AuSTrALIA

Telepone: +61 (7) 3514 1000

Se Le peh3 Cai SteetBswoo WA 6100AuSTrALIA

Postal Aess:PO Box 39,Bswoo WA 6100AuSTrALIA

Telepone: +61 (8) 6255 0000

Se Le towsvlle14-64 Instial AeneBole Instial EstateTownsille QLd 4810AuSTrALIA

Postal Aess:PO Box 7237gabtt QLd 4814AuSTrALIA

Telepone: +61 (7) 4774 5577

Se Le mcky11 / 121 Bonay roaPaet (Mackay) QLd 4740AuSTrALIA

Telepone: +61 (7) 3113 6560

Arica

Se Souh ac py L1st loo Eco Cot340 Witc-hazel AeneCention 0157SOuTh ArICA

Postal Aess:Postnet Site 425Piate Ba x108Cention 0046

SOuTh ArICA

Telepone: +27 (12) 648 2000

South America

Se Sageneal holley 2381Piso 3751-0032 PoienciaSantiao ChILETelepone: +56 (2) 365 6100

Asia

Se Eee techoloy (Bej) Co LSite 1004, Towe 1TEdA Times CenteNo.15 gana roaCaoyan distictBeijin, 100026P.r. ChINA

Telepone: +86 (10) 8588 6508

Se LLC1st loo, Section dSky PlazaOlympic Steet 12SBdistict, ulaanbaataMONgOLIA

Telepone: +976 7012 5516

Coal Operations Capability Statement 24pp

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Transcript of Coal Operations Capability Statement 24pp