CO2 GAS COMPRESSION FLEXIBILITY AND SOLUTIONS THROUGH …€¦ · gas compression flexibility and...
Transcript of CO2 GAS COMPRESSION FLEXIBILITY AND SOLUTIONS THROUGH …€¦ · gas compression flexibility and...
CO2 GAS COMPRESSION FLEXIBILITY AND SOLUTIONS THROUGH VARIOUS
SERVICES AND DESIGNS
JASON SOWELS BUSINESS DEVELOPMENT MANAGER
[email protected] CELL: 337-962-5867
AGENDA
1. TYPES OF COMPRESSION SOLUTIONS
2. PROPER CO2 COMPRESSION SIZING
3. MATERIALS AND CORROSION CONTROL
4. SYSTEM DESIGNS FOR SUCCESFUL CO2 OPERATIONS
5. FLEXIBILITY THROUGH MULTIPLE SERVICES
RECIPROCATING SOLUTIONS
HIGH SPEED • 5-10 YEAR LIFE CYCLE
• 900-1,200 RPM MOTOR SPEED
• 900-1,200 FPM PISTON SPEED
• .102” COMPESSOR VALVE LIFT
• HIGH OPEX
• LOW CAPEX
• SMALL FOOTPRINT
• LOW INSTALLATION COST
• HIGH POWER CONSUMPTION
SLOW SPEED • 30-40 YEAR LIFE CYCLE
• 327 RPM MOTOR SPEED
• 817 FPM PISTON SPEED
• .060” VALVE COMPRESSOR LIFT
• LOW OPEX
• HIGH CAPEX
• LARGE FOOTPRINT
• HIGH INSTALLATION COST
• LOW POWER COST
• 30-40 YEAR LIFE CYCLE
• 514-720 RPM MOTOR SPEED
• 514-720 FPM PISTON SPEED
• .080” COMPESSOR VALVE LIFT
• LOW OPEX
• LOW CAPEX
• SMALL FOOTPRINT
• LOW INSTALLATION COST
• LOW POWER COST
MEDIUM SPEED
COMPRESSOR SIZING • CO2 CRITICAL ZONE: MAP INTERSTAGE PRESSURE AND
TEMPERATURES ON ENTHALPY CHART
• OPERATIONAL FLEXIBILITY AND DURABILITY: •SIZE COMPRESSOR TO 90% OF ALLOWABLE ROD LOAD
•SIZE MOTOR TO 90% OF NAMEPLATE HORSEPOWER
•ENSURE PISTION SPEED IS 875 FPM OR LESS
• STANDARDIZATION: CYLINDERS, VALVES, FRAMES
• PIPE SIZING: KEEP GAS VELOCITIES WITHIN IDEAL CO2 RANGE
• SCRUBBER AND VANE PACK SIZING: REDUCE CARRYOVER
• PULSATION BOTTLE SIZING: REDUCE VIBRATION AND
PULSATION
MATERIAL & CORROSION CONTROL • SCRUBBERS: BELZONA – CERAMIC BASED EPOXY COATING, SS VANE PACKS
• PULSATION BOTTLES: 316L SS FOR SUCTION SIDE, 1/8” CORROSION
ALLOWANCE FOR CS DISCHARGE SIDE
• PIPING: SS OR INTERNALLY COATED WITH CORVEL, OR TUBOSCOPE
• COMPRESSOR VALVES: NODULAR IRON, TEFLON COVER GASKETS
• PROCESS VALVES: SS TRIM, BUNA, TEFLON, PREVENT EXPLOSIVE
DECOMPRESSION
• SYNTHETIC LUBE OIL: REDUCES VALVE STICKTION, IMPROVES V.E., CLEANING
EFFECT
CO2 SYSTEM DESIGNS INCREASED VALVE LIFE: SUCTION PORT ATOMIZERS, VALVE DESIGN
ELIMINATE CARRYOVER: SCRUBBER, VANE PACK, PIPING DESIGNS
ELIMINATE VIBRATION, PULSATION: DUAL A-FRAME WITH WIDE, LARGE
BEAM, SKID DESIGN
INCREASED SAFETY, MAINTENANCE ACCESSIBILITY: PIPE AND VALVE SKID,
FULL OPEN ACCESS TO CYLINDERS AID IN SAFETY AND MAINTENANCE ACCESS
ELIMATION OF CO2 EMISSIONS: PARTIAL BLOWDOWN SYSTEM
100% AUTOMATED MACHINE WITH NO FREEZING: 100% RECYCLE
MACHINE WITH TEMPERATURE CONTROL SYSTEM
CO2 SERVICE TYPES
• DEDICATED SINGLE SERVICE MACHINE: LEAST FLEXIBLE, MOST EFFICIENT,
CAN BE PART OF A BUILDING BLOCK OR FULL THROUGHPUT SYSTEM
• DUAL SERVICE MACHINE: IP/HP SUCTION, LESS EFFICIENT, MORE FLEXIBLE
• TRIPLE SERVICE MACHINE: LP/IP/HP SUCTION, MOST FLEXIBLE, LEAST
EFFICIENT