Co-Ti Substituted BaHex

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    the hexaferrite family for high-frequency applica-

    tion [9,10]; however, few investigations have been

    made on M-type hexaferrite, especially those

    sintered at temperatures below the melting pointof silver.

    The M-type barium ferrite BaFe12O19 has strong

    uniaxial magnetocrystalline anisotropy and is

    usually used as permanent magnetic materials.

    However, the strong uniaxial magnetocrystalline

    anisotropy can be reduced by substitution of Fe3+

    cations which distribute on five distinct crystal-

    lographic sites. Different cations have been used to

    substitute the Fe3+ to make the barium ferrite

    suitable for magnetic recording and microwave

    applications [1113]. The typical example is the

    substitution of Fe3+ by Co2+ and Ti4+, which

    undergoes a magnetic anisotropy change from

    uniaxial to planar when the CoTi substitution

    amount is 0.91.20 [14]. Complex permeability of

    CoTi substituted barium ferrites have been

    investigated by Autissier et al. using classical

    ceramics method with sintering temperature

    123012901C [15]. In this paper, the microstruc-

    tures and high-frequency magnetic properties of

    CoTi substituted barium ferrites prepared by

    chemical coprecipitation and low-temperature

    sintering with Bi2O3 doping are presented.

    2. Experimental procedure

    BaFe122xCoxTixO19 particles with different

    target compositions were prepared by a modified

    flux method which combines the chemical copre-

    cipitation process and the synthesis from salt melts

    [11,16]. An aqueous solution of the metal chlorides

    containing Ba2+, Fe3+, Co2+ and Ti4+ in the

    ratio required for the ferrite was stirred into anexcess of an aqueous solution of NaOH and

    Na2CO3. All the reagents were of analytical grade.

    A suspension containing intermediate precipitates

    was formed during mixing. The product of

    coprecipitation was filtered off, washed thor-

    oughly, dried and mixed with NaCl. When heated

    at 8109501C, ferrite particles crystallized from the

    NaCl matrix. When the salts were dissolved in

    water, BaFe122xCoxTixO19 particles were ob-

    tained. The ferrite particles were then mixed with

    an appropriate amount of Bi2O3. For electromag-

    netic properties measurement, pellets (10 mm

    diameter, 0.71.0 mm thickness) and toroidal

    samples (20 mm outside diameter, 10 mm insidediameter, about 13 mm thickness) were pressed

    and then sintered at 9001C and 9501C in air.

    The identification of the crystalline phases for

    ferrite particles was carried out by X-ray diffrac-

    tion (XRD). To obtain detailed information on the

    morphology, and to verify the size of the

    BaFe122xCoxTixO19 particles, a set of micro-

    graphs were taken by transition electron micro-

    scope (TEM). Scanning electron microscope

    (SEM) was used to observe the microstructures

    of sintered ferrites. The high-frequency magnetic

    properties were measured using an HP4291B RF

    impedance/materials analyzer from 10 MHz to

    1.8 GHz. The electrical resistivity of all ferrite

    samples was determined with an HP4140B meter

    using silver contacts.

    3. Results and discussion

    3.1. Structure and morphology

    The XRD patterns of particle samples with CoTi substitution amount x 1:20 obtained by

    chemical coprecipitation process and synthesis

    from NaCl melts at different temperatures are

    shown in Fig. 1. As can be seen, the only crystal-

    line phase that can be detected by XRD is an M-

    type hexaferrite for all particle samples, no other

    phases were apparently detectable. With the

    increase of heat-treatment temperature from

    8101C to 9501C, the relative intensity increases

    while peaks become sharper, indicating an increase

    of particle size. The temperature of 8101

    C, which isslightly higher than the melting point (8011C) of

    NaCl, is much lower than (above 10001C) what is

    needed for complete reaction in classical ceramics

    method. Only the M-type hexaferrite phase

    formed at 8101C was thought to be from the

    contribution of liquid phase formation of NaCl

    which could make the metal ions diffusing more

    easily.

    Fig. 2 shows the morphologies of BaFe9.6Co1.2-

    Ti1.2O19 particles prepared at 8101C (a) and 9501C

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    (b) taken by TEM. It is clear that barium ferrite

    particles are hexagonal platelet crystals, and high-

    er temperature corresponds to larger average size

    and more regular particle shape with a more

    perfect crystalline phase. The particle sizes are

    ranged in 40100 nm and 50200 nm for samples

    prepared at 8101C and 9501C, respectively.

    The microstructures and morphologies of sin-

    tered barium ferrites were studied by SEM. Fig. 3shows the micrographs of samples sintered at

    9001C for 5 h with CoTi substitution amount x

    1:20: As can be seen, the microstructure of a

    sample sintered with Bi2O3 addition (b) is very

    different from that without Bi2O3 (a), although

    both the sintered samples were based on the same

    ferrite particles obtained at 9501C for 2h. When

    sintered without Bi2O3 addition, sample (a) is

    composed of small grains with little porosity,

    indicating little change of particle size compared

    with the original barium ferrite particles. Whereas

    the sample (b) that sintered with 2 wt% Bi2O3doping is composed of much larger grains with a

    grain size distribution of 16 mm. The more and

    larger pores were formed due to the irregular

    alignment of larger hexagonal platelets. Effects of

    temperatures for barium ferrite particles fabrica-

    tion on microstructures of sintered samples canalso be concluded from (b)(d) micrographs in

    Fig. 3. It can be seen that higher particle fabrica-

    tion temperature produced larger size grain and

    more regular grain shape when sintered at 9001C

    for 5 h with the same amount of Bi2O3 addition.

    3.2. High-frequency magnetic properties

    To investigate the effect of Bi2O3 content on the

    high-frequency magnetic properties of CoTi

    substituted barium ferrites, ceramic samples wereprepared by mixing the CoTi substituted barium

    ferrite particles which were fabricated at 9501C for

    2 h, with various amount of Bi2O3 and sintered at

    9501C for 5 h. The CoTi substitution amount was

    x 1:20 for all samples. Fig. 4 depicts the

    frequency dependence of complex permeability of

    sintered ferrites, where m0 is the real part and m00 is

    the imaginary part. Results revealed the tendency

    of an increase in initial permeability with the Bi2O3content. For instance, the sample without Bi2O3

    20 30 40 50 60 70

    0

    20

    40

    60

    80

    100BaFe12 O1927-1029

    2 (Degrees)

    Intensity(%)

    950 Cx2h

    900 Cx2h

    850 Cx2h

    810 Cx2h

    Intensity(Arb.

    Units)

    Fig. 1. XRD patterns of CoTi substituted barium ferrite

    particles fabricated at different temperatures.

    Fig. 2. TEM micrographs of the barium ferrite particles

    fabricated at 8101C (a) and 9501C (b).

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    has a permeability m0 of about 6; however, sample

    with 2 wt% Bi2O3 content has a permeability m0 of

    above 14 in a wide frequency range. Increasing the

    Bi2O3 content from 2 to 5 wt%, there is a littleenhancement of both m0 and m00: Comparing with

    the frequency of about 1 GHz for a sample without

    Bi2O3, permeability m0 of samples with Bi2O3

    doping starts to decrease from 400 to 500 MHz.

    Permeability m00 has a maximum value at about

    1 GHz for samples with Bi2O3 doping and above

    1.8 GHz which is out of the measurement range for

    a sample without Bi2O3 doping. This behavior

    indicates a decreasing effect of Bi2O3 doping on

    cut-off frequency while the permeability m0 can be

    improved effectively in lower frequency rangebelow the magnetic resonant frequency.

    Fig. 5 shows the effect of particles fabricating

    temperature on high-frequency magnetic proper-

    ties of CoTi substituted barium ferrites sintered

    at 9001C for 5 h with CoTi substitution x 1:20

    and Bi2O3 content of 2 wt%. Obviously, the

    magnetic properties are promoted significantly by

    using the barium particles fabricated at higher

    temperature. The value of initial permeability m0

    rises from 8 (for 8101C) to 12.5 (for 9501C). The

    frequency where m0 has the maximum value shifts

    lower when the temperature for particles fabrica-

    tion increases. The permeability m00 has little

    change in the frequency region below 100 MHz,but has a larger value corresponding to larger

    magnetic loss in relative higher frequency region of

    3001000 MHz with increasing the particles fabri-

    cation temperature.

    The CoTi substitution dependence of complex

    permeability is given in Fig. 6. Samples were

    sintered at 9001C for 5h with Bi2O3 content of

    2 wt%, and barium particles used were prepared at

    9501C for 2 h. As it shows, the magnetic resonant

    frequency has been greatly affected by the CoTi

    substitution. With the increase of CoTi substitu-tion amount, the permeability m0 decreases and the

    magnetic resonant frequency increases. Barium

    ferrites with initial permeability m0 > 10 and

    magnetic resonant frequency >1 GHz could be

    obtained when the CoTi substitution amount was

    x 1:2021:30:

    It is known that the permeability of a poly-

    crystalline ferrite can be described as the super-

    position of two different magnetizing mechanisms:

    spin rotation and domain wall motion [17]. Globus

    Fig. 3. SEM micrographs of barium ferrites sintered at 9001C for 5 h without Bi2O3 doping with particles fabrication temperature

    9501C (a); with 2 wt% Bi2O3 and particles fabrication temperature 9501C (b); with 2 wt% Bi2O3 and particles fabrication temperature

    8501C (c); with 2 wt% Bi2O3 and particles fabrication temperature 8101C (d).

    C. Wang et al. / Journal of Magnetism and Magnetic Materials 257 (2003) 100106 103

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    suggested that the domain wall motion was

    affected by the grain size and could be enhanced

    with the increase of grain size [18]. Comparing the

    magnetic properties with the microstructures

    indicated in Fig. 3, it manifests that the increase

    in initial permeability is closely correlated to thedensification and grain size of sintered ferrites. In

    case of ferrites composed with small grains, the

    relatively larger volume fraction of grain boundary

    and defects, where domain wall pinning could

    occur, would decrease the contribution of domain

    wall motion. In addition, small grains would make

    magnetization decreased due to the existence of

    spin canting layer [19], which also could increase

    the effective magnetic anisotropy field. On the

    contrary, since the melting temperature of Bi2O3 is

    8251C, when samples with Bi2O3 doping were

    sintered at above 9001C, higher density could be

    obtained through particle re-arrangement, solu-

    tion re-precipitation and solid skeleton processes

    by formation of the Bi2O3 liquid phase [20]. An

    increase in sintered density of ferrites not onlycauses the reduction of the demagnetizing field due

    to pores but also raises the spin rotational

    contribution, which in turn increases the perme-

    ability [21]. Also, as the grain size was increased

    with Bi2O3 doping, the multi-domain grains

    appeared which could result in higher permeability

    values due to the domain wall motion [22]. The

    CoTi substitution dependence of high-frequency

    magnetic properties was mainly due to the change

    of the magnetocrystalline anisotropy field, which is

    1E7 1E8 1E9

    0

    4

    8

    12

    16

    20

    '

    Frequency (Hz)

    Bi2O3 wt%0 23 45

    1E7 1E8 1E9

    0

    4

    8

    12

    16

    20

    "

    Frequency (Hz)

    Bi2O3 wt%

    02345

    Fig. 4. Effect of Bi2O3 content on the complex permeability.

    1E7 1E8 1E9

    0

    2

    4

    6

    8

    10

    12

    14

    16

    '

    Frequency (Hz)

    950 C

    850 C

    810 C

    1E7 1E8 1E9

    0

    2

    4

    6

    8

    10

    12

    14

    16

    "

    Frequency(Hz)

    950 C

    850 C

    810 C

    Fig. 5. Effect of magnetic particles fabrication temperature on

    the complex permeability.

    C. Wang et al. / Journal of Magnetism and Magnetic Materials 257 (2003) 100106104

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    in proportion to the magnetic resonant frequency.

    In addition, the electrical resistivity for all sintered

    samples was measured using silver contacts, and

    was found to be above 108O cm. This high

    electrical resistivity could reduce the eddy current

    losses in the high-frequency range. All the electro-

    magnetic behaviors of CoTi substituted barium

    ferrites showed the potential to be used for MLCIsor multi-layer chip beads (MLCBs) in the hyper-

    frequency range.

    4. Summary

    CoTi substituted barium ferrites Ba-

    Fe122xCoxTixO19 were prepared by chemical

    coprecipitation and low-temperature sintering

    with Bi2O3 doping, their microstructures and

    high-frequency magnetic properties were investi-

    gated. Experimental results showed that CoTi

    substituted barium ferrite particles with average

    size range 40200 nm could be obtained whenheated in NaCl matrix at 8109501C, and high

    temperature for barium ferrite particles fabrication

    resulted in high permeability for sintered barium

    ferrites. High-frequency magnetic properties could

    be improved obviously with Bi2O3 doping. The

    initial permeability m0 > 14 of sintered ferrites

    could be obtained with Bi2O3 content varying

    from 2 to 5 wt% compared with m0 6 without

    Bi2O3 doping when sintered at 9501C for 5 h .

    Barium ferrites with initial permeability m0 > 10;

    magnetic resonant frequency >1 GHz were ob-

    tained when it was sintered at 9001C with 2 wt%

    Bi2O3 doping in the CoTi substitution of 1.20

    1.30. The electrical resistivity of all sintered ferrite

    samples was above 108O cm.

    Acknowledgements

    This work was supported by the High Tech-

    nology Research and Development Project of

    Peoples Republic of China (Grant No.

    2001AA320502).

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    1E7 1E8 1E9

    0

    2

    4

    6

    8

    1012

    14

    16

    18

    '

    Frequency (Hz)

    x = 1.20

    x = 1.25

    x = 1.30

    1E7 1E8 1E9

    0

    2

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    6

    8

    10

    12

    14

    16

    18

    "

    Frequency (Hz)

    x = 1.20

    x = 1.25

    x = 1.30

    Fig. 6. CoTi substitution dependence of complex permeability.

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