CNC TAPPING CENTER - egasca.com general... · Technologies that Achieve High Productivity...

CNC TAPPING CENTER

Column traverse

Table traverse

G e n e r a l C a t a l o g

TC-S2DN

TC-22B

TC-20B

TC-R2B

TC-32BN

TC-31B

High Productivity Broad Machining Capabilities

High Productivity Broad Machining Capabilities

We jointly extract and improve your true value to provide you with definite “Satisfaction.”

1 2

Technologies that Achieve High Productivity

Synchronized tapping, a function that fully synchronizes the spindle motor and the Z-axis

feed at high-speed, has improved tapping performance. （The TC-20B has also achieved a

maximum spindle speed of 10,000 rpm when tapping.）

The Tapping Center has achieved high acceleration/deceleration and high

productivity by using a low-inertia mechanism and Brother’s original NC unit,

while preserving the #30 spindle taper.

World's Fastest Synchronized Tapping

Machining M20 x P2.5 taps at V377 m/min （S6000）（world record）

TC-229 TC-S2B TC-S2C TC-S2DN

Cyc

le t

ime（

s）

Difference in cycle time among models

Cycle timeApprox. 4% less

3

Q=1,700cc/min（rough cutting）

Ra=0.171μm（finishing）

Roundness of D80 finish boring:2.6μm

Excellent Milling Capabilities

High-speed and high-accuracy machining by the 125 mm diameter face mill,

breaking the stereotype of BT#30 machines

Leading Boring Accuracy

Finish boring using a large tool by the constantly improving TC-22B

（W 100mm）

（W 100mm D 5.7mm）

（Tool length:225mm、S8000min-1）

0

Ro

und

ness（

μm）

Relationship between spindle speed and roundness when boring （D80）

Spindle speed（min-1）

（Graph is a conceptual diagram.）

Former modelTC-22B

4

The “QT table” refers to a quick turn table. This is an original 2-face pallet changer with an AC servomotor and HRH （high ratio hypoid gear） combined. As the table turns 180 degrees, workpieces on one pallet can be changed while workpieces on the other pallet are machined. Non-stop machining and high-speed pallet change greatly improves productivity, leading to a reduction in total costs.

When machining workpieces, there is non-cutting time, ranging from door opening, unclamping, workpiece removal, jig washing, workpiece attachment, clamping to door closing. Using a QT table enables non-stop machining as the next workpieces can be set on pallet 2 while machining workpieces on pallet 1.

Brother offers both column traverse machine and table traverse machines.

Column traverse machines are equipped with our original QT table （2-face pallet

changer） to maximize productivity.

QT Table

Three models equipped with a 2-face pallet changer are available

depending on the table size.

420（16.5）

D1020

（D40.2）

320（12.6）

X stroke

Jig loading example（TC-R2B）

Index table

Y stroke

31B:D800

R2B:D1020

32BN:D1200

QT table turn diameter

TC-R2B

100

200

300

400

（pcs.）600

500

0

Production volume per day

［Conditions］Machining time: 60sWorkpiece change time: 20s1 day（10 hours）x85% operating rate

WithoutPallet changer

Approx.

25% UP

mm（inch）

5

Machining Workpieces

Technology Series

To meet the customers' requirements, two series are available: "Technology Series" and "Performance Series."

Stroke

Spindle #15

●Medium-size and large parts●Boring●Facing●End milling●Reference-face machining

●Drilling and tapping for small and medium-size parts and IT parts●Drilling, tapping●Light milling

Spindle #30

Ma

ch

inin

g c

ap

ab

ilit

y

Expansion

Expansion

…… Developed to enhance value of #30 spindle machines.

Performance Series …… Standard series with excellent cost performance.

･TC-22B ･TC-32BN ･TC-31B ･TC-20B

･TC-S2DN ･TC-R2B

6

Power consumption

Air consumption

TC-S2DN #40 M/C

6.0

5.0

4.0

3.0

2.0

1.0

0

（tons）7.0

Approx.6.8tons

Approx.1.7tons

CO2 emissionsThe TC-S2DN, an environmentally friendly#30 machine, has curbed CO2 emissions by reducing power and air consumption.

Environmentally Friendly #30 Machines

Brother established the "Brother Green Label" in

compliance with the ISO014021 International Standard

and JISQ014021 Japan Industrial Standard.

Energy Conservation and Environmental Friendliness

Low power consumption

Reduction of air consumption

Improvement of maintainance

※The data is calculated based on the amount of carbon per 35-year-old cedar tree（20 cm in diameter, 18 m high, 0.28 m3 of stem volume）.

Using the TC produces the same effect as planting 720 cedars.

CO2 emissions translated to cedar forest (artificial) absorption.

TC-S2DN #40 M/C

#40 M/CTC-S2DN

DOWN

DOWN

※Data is taken by running a machining program created by Brother.

Other Tapping Centers have also achieved low power and air consumption when compared to #40 machines.

Other Tapping Centers have also achieved low power and air consumption when compared to #40 machines.

7 8

Table traverse

Technology Series

■ Enlarged machining areaThe rigidity of the column and spindle head has been improved to expand the machining area. Expanded Y-axis stroke. Trunnion-type fixture with turning diameter of 500mm can be installed.

■ High accuracy machiningImproved difference in the rigidity of the spindle head and column in the X and Y directions. Increased spindle rigidity to reduce effects of imbalanced tools. Uses X / Y axes heat expansion compensation system. （software）

■ High reliabilityATC and magazine are separated from the machining area. Absolute encoders are used instead of limit switches.

With outstanding #30 spindle provides vast machining capabilities.

Z axis X:200 Y:185Z:250

30 - 30,000

400×200 45m min

1.3c c

sec kg 70

15ZX

Y

■ Faster magazine operation and ATCA servomotor is used for the magazine and the ATC structure has been reviewed to shorten the tool change time （T-T: 0.6 s, C-C: 1.3 s）.

■ High productivitySpindle speed of 30,000 min-1, the fastest among TC models, has been achieved by using a high-efficiency and power-saving motor.

■ High AccuracyThe machine is standard equipped with a sensor-less heat expansion compensation system, enabling highly accurate and high quality machining.

■ Space-savingUltra-compact installation space of 0.9 m x 1.7 m

#15 machine for machining small precision parts.

※CE marking not certificated

TC-20B（Cell compatible）

TC-22B

TC-20B

Note）The data is Brother's actual test data.

■ Machining capability

TC-22BTC-22B-O

Tool diameter mm（inch）× Feed mm/rev（inch/rev）

TC-20B

Tool diameter mm（inch）× Pitch mm（inch）

Tapping FacingDrilling

ADC

Cast iron

Carbon steel

ADC

Brass

Carbon steel

32:16×1.0×2000（2.0:0.62×0.039×78.7）32:16×1.0×2000（2.0:0.62×0.039×78.7）

M8×1.25（5/16-18UNC）M8×1.25（5/16-18UNC）

M5×0.8（10-24UNC）

D8×0.2（D0.31×0.008）D8×0.2（D0.31×0.008）D5×0.15（D0.20×0.006）

Machining

Model Material16,000min-112,000min-1 16,000min-112,000min-1 16,000min-112,000min-1

30,000min-1 30,000min-1 30,000min-1

D34×0.2（D1.34×0.008）D28×0.15（D1.1×0.006）D25×0.1（D0.98×0.004）

M27×3.0（1-8UNC）M27×3.0（1-8UNC）

M20×2.5（3/4-10UNC）

1440:100×4.8×3000（87.9: 3.94×0.19×118.1）160:40×7.0×573（9.8: 1.57×0.28×22.6）116:40×6.0×484（7.1:1.57×0.24×19.1）

Cutting amount cm3/min（inch3/min） :Cutting width mm（inch） × Cutting depth mm（inch）× Feed rate mm/min（inch/min）

650×450 70m min

2.4c c

sec kg300

27 ZX

Y

850×450

X:500 Y:450Z:410

12 - 12,00016 - 16,000 (X:700-O type)

-O type 7.0MPa

9

TC-S2DN

TC-S2DN-O TC-S2DN-S

■ High productivity

■ Cutting performance

■ Environmental measures

Greatly reduced tool change time to achieve high productivity (Cut to Cut 1.4 s)

Optimized the shape of the structure and arrangement of ribs to enhancemachine rigidity, leading to improved cutting performanceAdded 10,000 high-torque specifications, where torque in the low-speed range isgreatly improved in addition to high torque in the medium/high-speed range.

■ BT dual contact system （BIG-PLUS）is availableTool rigidity has improved, leading to less vibration and tool tilt, which further improves machining performance.

Reduced CO2 emissions by reducing power and air consumption


Making progress to achieve much faster,more rigid and environmentally friendly machining

TC-S2DN

16,000min-110,000min-1 16,000min-110,000min-1 16,000min-110,000min-110,000min-1 High Torque 10,000min-1 High Torque 10,000min-1 High Torque

TC-S2DNTC-S2DN-OTC-S2DN-S

D40×0.2（D1.57×0.008）D30×0.7（D1.18×0.03）

D34×0.15（D1.34×0.006）D26×0.4（D1.02×0.02）

D30×0.1（D1.18×0.004）D26×0.25（D1.02×0.01）

M39×4.0（1 1/2-6UNC）

M33×3.5（1 1/4-7UNC）

M27×3.0（1-8UNC）

1,700:100×5.7×3,000（102.4: 3.94×0.22×118.1）

137:40×6.0×573（8.4: 1.57×0.24×22.6）

100:40×5.2×484（6.1: 1.57×0.2×19.1）

ADC

Cast iron

Carbon steel

D32×0.2（D1.26×0.008）

　D28×0.15

（D1.1×0.006）　

D25×0.1（D0.98×0.004）

D24×0.2（D0.94×0.008）

D22×0.15（D0.87×0.006）

D18×0.1（D0.71×0.004）

M27×3.0（1-8UNC）

M24×3.0（7/8-9UNC）

M16×2.0（5/8-11UNC）

M22×2.5（7/8-9UNC）

M18×2.5（5/8-11UNC）

M14×2.0（1/2-13UNC）

660:100×2.2×3,000（40.3: 3.94×0.09×118.1）

73:40×3.2×573（4.5: 1.57×0.13×22.6）

48:40×2.5×484（2.9: 1.57×0.1×19.1）

960:100×3.2×3.000（58.6: 3.94×0.13×118.1）

137:40×6.0×573（8.4: 1.57×0.24×22.6）

100:40×5.2×484（6.1: 1.57×0.2×19.1）



DrillingMachiningModel Material

Tool diameter mm（inch）× Pitch mm（inch）

Tapping Facing Cutting amount cm3/min（inch3/min） :Cutting width mm（inch） × Cutting depth mm（inch）× Feed rate mm/min（inch/min）

Performance Series

600×400 50m min

1.6c c

sec kg250

21ZX

Y

（X:700-O type）（X:300-S type）

600×400800×400

-O type -S type X:500 Y:400Z:300

10 - 10,00016 - 16,000

1.5MPa

10

Column traverse

TC-32BN QT

500×270 50m min

1.7c c

sec kg 80

26ZX

Y

600×425 70m min

2.0c c

sec

kg200

kg600

40ZX

Y

800×400QT FT

QT FT

QT FT

■ High productivityCycle time is reduced by improving program processing speed using an NC unit （CNC-B00） and increasing acceleration through vibration control. This has led to improved productivity by 3 to 10% when compared to the former model.

Compact size of 1,340 mm width, even for machines equipped with a QT table.

Machine rigidity is greatly improved to enhance cutting performance by completely updating the machine structure, for example, increase in size of each axis guide, enlargement of spindle bearing diameter, and enhancement of spindle clamping force.

■ Compact body

■ Machining capabilities

(one side)

(one side) 7.0MPa

12～12,00016～16,000

X:550 Y:400Z:415

(one side) 1.5MPa(one side)X:350 Y:250Z:350

16～16,00022～22,000

Technology Series

TC-32BN■ Expansion of target workpieces

In addition to the conventional 26-tool magazine, a 40-tool magazine is available.QT: Equipped with a large quick turn table suitable for large workpiece

machining or multiple parts machining (One side: X 600mm, Y 425mm)FT: Equipped with a fixed table (X 800mm, Y 400mm) with a maximum

loading capacity of 600kg where large jigs can be mounted.

Non-cutting time is reduced by increasing rapid traverse rate and acceleration（rapid traverse rate: 70 m/min）. Various functions, such as spindle acceleration/deceleration and ATC, are also enhanced, achieving tool change time of 2.1 seconds※1.

The shape of the base with a center trough structure is modified to improve chip discharge. The machining area, machine room, and tool stocker are separated to prevent any chip problems.

■ Enhanced productivity

■ Improved reliability

Compact & high productivity machine.

TC-31B

Latest #30 spindle machine that breaks the stereotype and reaches the ultimate level in fast, high-quality machining.



22,000min-116,000min-1 22,000min-116,000min-1 22,000min-116,000min-1

16,000min-112,000min-1 16,000min-112,000min-1 16,000min-112,000min-1

TC-32BN

TC-31B

Machining

Model Material

ADC

Cast iron

Carbon steel

ADC

Cast iron

Carbon steel


Drilling Tool diameter mm（inch）× Pitch mm（inch）


Tapping Facing

D24×0.2（D0.94×0.008）D22×0.15（D0.87×0.006）D18×0.1（D0.71×0.004）

D22×0.2（D0.87×0.008）D20×0.15（D0.79×0.006）D18×0.1（D0.71×0.004）

M22×2.5（7/8-9UNC）M18×2.5（5/8-11UNC）M14×2.0（1/2-13UNC）

M16×2.0（5/8-11UNC）M14×2.0（1/2-13UNC）M12×1.75（7/16-14UNC）

660:100×2.2×3,000（40.3: 3.94×0.09×118.1）73:40×3.2×573（4.5: 1.57×0.13×22.6）48:40×2.5×484（2.9: 1.57×0.1×19.1）

450:100×1.5×3,000（27.5: 3.94×0.06×118.1）57:40×2.5×573（3.5: 1.57×0.1×22.6）39:40×2.0×484（2.4: 1.57×0.08×19.1）

D34×0.2（D1.34×0.008）D28×0.15（D1.1×0.006）D25×0.1（D0.98×0.004）

M27×3.0（1-8UNC）M27×3.0（1-8UNC）

M20×2.5（3/4-10UNC）

1,440:100×4.8×3,000（87.9: 3.94×0.19×118.1）160:40×7.0×573（9.8: 1.57×0.28×22.6）116:40×6.0×484（7.1:1.57×0.24×19.1）

FTQT

※1 Time taken from when ATC begins at spindle speed of 16,000 min-1 until spindle speed reaches　　16,000 min-1 again（from center of table for X/Y）

TC-32BN FT

11

600×300 50m min

1.7c c

sec kg120

14ZX

Y

16,000min-110,000min-1 16,000min-110,000min-1 10,000min-1 High Torque10,000min-1 High Torque 10,000min-1 High Torque16,000min-110,000min-1

■ Machining capabilityTool diameter mm（inch）× Feed mm/rev（inch/rev）

Drilling Tool diameter mm（inch）× Pitch mm（inch）

Tapping FacingMachining

Model Material

TC-R2B

(one side) (one side)X:420 Y:320Z:305

10 - 10,00016 - 16,000

ADCD32×0.2

（D1.26×0.008）

D28×0.15（D1.10×0.006）

D25×0.1（D0.98×0.004）

D24×0.2（D0.94×0.008）

D22×0.15（D0.87×0.006）

D18×0.1（D0.71×0.004）

M27×3.0（1-8UNC）

M24×3.0（7/8-9UNC）

M16×2.0（5/8-11UNC）

M39×4.0（1 1/2-6UNC）

M33×3.5（1 1/4-7UNC）

M27×3.0（1-8UNC）

M22×2.5（7/8-9UNC）

M18×2.5（5/8-11UNC）

M14×2.0（1/2-13UNC）

960:100×3.2×3,000（58.6:3.94×0.13×118.1）

128:40×5.6×573（7.8:1.57×0.22×22.6）

81:40×4.2×484（5.0:1.57×0.17×19.1）

1,700:100×5.7×3,000（102.4:3.94×0.22×118.1）

128:40×5.6×573（7.8:1.57×0.22×22.6）

81:40×4.2×484（5.0:1.57×0.17×19.1）

660:100×2.2×3,000（40.3:3.94×0.09×118.1）

73:40×3.2×573（4.5:1.57×0.13×22.6）

48:40×2.5×484（2.9:1.57×0.10×19.1）


■ Pursuit of the highest productivity

■ Improvement of applicability

■ Pursuit of usability

Achieved high productivity by large reduction in non-cutting time and non-stop cutting by the use of our QT table.

Wide improvements of the jig mounting range and fixture loading capacity allowing for a wide range of choices of jig fixtures and/or index tables.

Our unique NC controllers designed for optimal user-friendliness with abundantfunctions readily available.

■ High cutting abilityOur machine is capable of a higher level of cutting capabilities by large improvementsmade on elements such as the rigid column, spindle diameter, spindle motor torque, etc..Added 10,000 high-torque specifications, where torque in the low-speed range is greatlyimproved in addition to high torque in the medium/high-speed range.


1.5Mpa

D40×0.2（D1.57×0.008）D30×0.7（D1.18×0.03）

D34×0.15（D1.34×0.006）D26×0.4（D1.02×0.02）

D30×0.1（D1.18×0.004）D26×0.25（D1.02×0.01）

Quest for Wasted Time = Zero.

Performance Series

TC-R2B

Castiron

Carbonsteel

Table size(X x Y mm)Quick turn Table

Rapid traverse rate(m/min)

Tool change timeChip to Chip (s)

Spindle speed(min-1)

Number of tools

Max. loading capacity(kg)

Center trough structure

Chip conveyor

Machine room separated from machining area

Table size(X x Y mm)

Coolant throughspindle (CTS)

Traveling distance of X/Y/Z axes(mm)

70m min

2.1c c

sec

kg200

26

ZX

Y

600×425

600×425

LegendM

achining

cap

ab

ility

S t roke

Spindle #30Spindle #15

Automotive and general machine parts

IT equipment parts

R2B

20B

S2DN

22B32BN

31B

Our products and applicable industries

Table traverse type

Column traverse type

12

Table traverse

13 14

※4

※3

※2

※9 ※9 ※9

※1

※11

※11

※5

※6

※7

※8

※10

12,000min-1 16,000min-1 10,000min-1 10,000min-1 High Torque16,000min-1

TC-S2DN, TC-S2DN-O, TC-S2DN-STC-22B, TC-22B-O

30,000min-1

TC-20B

Item

Model

■ Machine specifications

CNC unit

X axis

Y axis

Z axis

Distance between table top and spindle nose end

Work area size

Maximum loading capacity (uniform load)

Spindle speed

Speed during tapping

Tapered hole

BT dual contact system (BIG-PLUS)

Rapid traverse rate X x Y x Z axes

Cutting feed rate

Tool shank type

Pull stud type

Tool storage capacity

Max. tool lengeth

Distance from taper gauge lineMax. tool diameter

Max. tool weight

Tool selection

Tool to Tool

Chip to Chip

Cut to Cut

Main spindle motor （10min./continuous）Feed spindle motor

Power supply

Power capacity （Continuous）

Machine height

Machine weight （including control unit and splash guard）Positioning accuracy

Repeatability

Travels

Accuracy

Table

Spindle

Feed rate

ATC unit

Toolchange time

Electricmotors

Powersource

Machinedimensions

Working air pressure

Required flowAir supply

mm(inch)

mm(inch)

mm(inch)

mm(inch)

mm(inch)

kg(lbs)

(min-1)

(min-1)

m/min(inch/min)

mm/min(inch/min)

(pcs.)

mm(inch)

mm(inch)

kg(lbs)

(sec)

(sec)

(sec)

(kW)

(kW)

(kVA)

(MPa)

(L/min)

mm(inch)

mm(inch)

kg(lbs)

mm(inch)

mm(inch)

CNC-B00

500（19.7）、 -O:700（27.6）450（17.7）410（16.1）

250–660（9.8–26.0）、 -O:230–640（9.1–25.2）650 x 450（25.6 x 17.7）、 -O:850 x 450（33.5 x 17.7）

250（551） 300（661）

MAX. 8,000

7 / 24 tapered #30

70 x 70 x 70（2,756 x 2,756 x 2,756）

1–20,000（0.04–787）MAS-BT30

MAS-PT30T-2

18（＋1） / 27（＋1）250（9.8）

3.5（7.7）Double arm method（random shortcut path）

0.9

2.4

1.3（X,Y,Z）ACV±10% 3-phase、 50/60Hz±1Hz

0.4–0.6

180

2,538（99.9）

2,780（6,129）、 -O:2,910（6,416）0.005 / 300（0.0002 / 11.8）±0.003（±0.00012）

12～12,000 16～16,000

※1／Brother spec. is applied to pull stud for CTS.　※2／When all tools are small tools (D55mm or less).　※3／The tool storage capacity, tool change time, etc., will vary when using large tools. The tool change time varies depending on the spindle type.　※4／Actual tool weight varies according to the configuration and center of gravity; The figures shown here are for reference only.　※5／Spindle motor output differs depending on the spindle speed.　※6／These include 0.9 KVA for chip conveyor and 4.2 KVA for high-pressure coolant.　※7／The required flow rate listed is the total flow rate when using the spindle air blast and coolant valve.　※8／Measured in compliance with JIS B6201-1987 and Brother standards. Please contact Brother for details.　※9／Acceleration must be adjusted for X and Y axes.　※10／Tool change time measurement method is based on JIS B6336-9 and MAS011-1987. 　※11／Time when small tool is set

1 operating manual, 4 anchor bolts, 4 leveling plates, 1 splash guard with manual door, 1 set of fuses.

CNC-B00

200（7.9）185（7.3）［＋70（2.8）］

250（9.8)

120–370（4.7–14.6）400 x 200（15.8 x 7.9）

70（154）

MAX. 10,000

7 / 24 tapered #15

40 x 40 x 45（1,575 x 1,575 x 1,772）X, Y: 1–10,000（0.04–394） / Z: 1–20,000（0.04–787）

JBS4002 – 15T

JBS4002 – 15P（45°） special

15（＋1）

0–100（0–3.9）/ D30

0.4（0.9）<total weight: 3.0（6.6）>Double arm method（random shortcut path）

0.6（0.4 ）1.3（1.1 ）

0.3（X, Y）、 1.0（Z）ACV±10% 3-phase、50/60Hz±1Hz

0.4–0.6

70

1,955（77.0）

900 x 1,717［2,238］（35.4 x 67.6［88.1］）

1,200（2,646）0.005（0.0002）/ full stroke

±0.002（±0.00008）

30～30,000

0–30（0–1.2）/D46 30 – 160（1.2–6.3）/D80 160 – 250（6.3–9.8）/ D40-S:0-30（0-1.2）/D46 30-160（1.2-6.3）/D80 160-200（6.3-7.9）/D40

CNC-B00

500（19.7）、 O:700（27.6）、 -S:300（11.8）400（15.7）300（11.8）

180 – 480（7.1 – 18.9）600 x 400（23.6 x 15.7）、 -O:800 x 400（31.5 x 15.7）、 -S:600 x 400（23.6 x 15.7）

250［300　］（551［661　］）

MAX. 6,000

7 / 24 tapered #30

Available

50 x 50 x 50（1,969 x 1,969 x 1,969）X, Y: 1–10,000（0.04–394） / Z: 1–20,000（0.04–787）

MAS-BT30

MAS-PT30T-2

14 / 21、 -S:14

250（9.8）、 -S:200（7.9）

3.0（6.6）<total weight: 25（55.1）/ 14><total weight: 35（77.2）/ 21 >、 -S:3.0（6.6）<total weight: 25（55.1）>Random shortcut method

0.9

1.6

1.4

1.0（X, Y）、1.5（Z）ACV±10% 3-phase、50/60Hz±1Hz

0.4 – 0.6

45

2,592（102.0）

2,250（4,960）、 -O:2,400（5,291）、 -S:2130（4,696）0.005 / 300（0.0002 / 11.8）±0.003（±0.00012）


10～10,000 16～16,000

11 / 6

14.5

10 / 7.3

15.2

10.1 / 6.7

9.5

10～10,000

12.8 / 8.8

10.4

7.4 / 4.9

9.5

3.2 / 2.7

5.2

Standard accessories

Required floor space[with control unit door opened]

1,496 x ［3,102］（58.9 x ［122.1］）-O:1,870 x ［3,102］（73.6 x ［122.1］）

0–30（0–1.2）/ D46　30–250（1.2–9.8）/ D55（Max.tool diameter D125）

1,560 x 2,207［2,829］（61.4 x 86.9［111.4］）-O:2,050 x 2,207［2,829］（80.7 x 86.9［111.4］）、 -S:1,080 x 2,540［2,829］（42.5 x 100.0［111.4］）

15 16

16,000min-1 22,000min-1

TC-31B

10,000min-1 16,000min-1

TC-R2B

※3

※9

※9

※10

※11

※10

12,000min-1 16,000min-1

※10※12

※10

TC-32BN QT

12,000min-1 16,000min-1

※4

※3

※2

※1

※5

※6

※7

※8

※9

※9

※9

※9

TC-32BN FT

CNC-B00

550（21.7）400（15.7）415（16.3）645（25.4）

600 x 425（23.6 x 16.7）<one side>

200（441）<one side>

3.4/180°

MAX. 8,000

7 / 24 tapered #30

70 x 70 x 70（2,756 x 2,756 x 2,756）

1 – 20,000（0.04 – 787）MAS-BT30

MAS-PT30T-2

26（＋1）/ 40（＋1）200（7.9）

3.5（7.7）<total weight: 55（121.2）/26><total weight: 80（176.3）/40>

Double arm method（random shortcut path）0.9

2.0


0.4 – 0.6

120

2,360（92.9）1,890 x ［3,669］（74.4 x ［144.4］）

4,600（10,143）0.005 / 300（0.0002 / 11.8）±0.003（±0.00012）

CNC-B00

550（21.7）400（15.7）415（16.3）

（standard）645（25.4）、（low）865 (34.1）800 x 400（31.5 x 15.7）

600（1,323）

MAX. 8,000

7 / 24 tapered #30

70 x 70 x 70（2,756 x 2,756 x 2,756）

1 – 20,000（0.04 – 787）MAS-BT30

MAS-PT30T-2

26（＋1) / 40（＋1）200（7.9）

3.5（7.7）<total weight: 55（121.2）/26><total weight: 80（176.3）/40>

Double arm method（random shortcut path）0.9

2.0


0.4–0.6

120

2,360（92.9）1,890 x ［3,103］（74.4 x ［122.2］）

4,400（9,702）0.005 / 300（0.0002 / 11.8）±0.003（±0.00012）

CNC-B00

350（13.8）250（9.8）

350（13.8）（Including ATC80（3.15））200–550（7.9–21.7）

500 x 270（19.7 x 10.6）<one side>

80（179）<one side>

2.3 /180°

7 / 24 tapered #30

50 x 50 x 50（1,969 x 1,969 x 1,969）

1 – 20,000（0.04 – 787）MAS-BT30

MAS-P30T-2

26（＋1）200（7.9）

3.5（7.7)<total weight: 55（121.3)>Double arm method（random shortcut path)

0.7

1.7

1.5（X,Y,Z)ACV±10% 3-phase、 50/60Hz±1Hz

0.4–0.6

100

2,283（89.9)1,404 x ［3,204］（55.5 x ［126.1］）

2,300（5,071）0.005 / 300（0.0002 / 11.8）±0.003（±0.00012）

CNC-B00

420（16.5）320（12.6）305（12.0）

200–505（7.9–19.9）600 x 300（23.6 x 11.8）<one side>

120（265）<one side>

2.9 / 180°

MAX. 6,000

7 / 24 tapered #30

Available

50 x 50 x 50（1,969 x 1,969 x 1,969）X, Y: 1 – 10,000（0.04 – 394）/ Z: 1 – 20,000（0.04 – 787）

MAS-BT30

MAS-P30T-2

14

200（7.9）

3.0（6.6）<total weight: 25（55.1）>Random shortcut method

0.9

1.7

1.4

1.0（X,Y）、　1.5（Z）ACV±10% 3-phase、 50/60Hz±1Hz

0.4–0.6

60　2,588（101.9）

1,456 x 2,644 ［3,454］（57.3 x 104.1 ［136.0］）2,600（5,732）

0.005 / 300（0.0002 / 11.8）±0.003（±0.00012）

12～12,000 16～16,000


16～16,000

MAX.6,000

22～22,000

MAX.8,000

10.1/6.7

9.5

10～10,000

10,000min-1 High Torque

12.8/8.8

10.4

10～10,00016～16,000

7.4/4.9

9.5


※1／Brother spec. is applied to pull stud for CTS.　※2／When all tools are small tools（D55mm or less）.　※3／The tool storage capacity, tool change time, etc., will vary when using large tools. The tool change time varies depending on the spindle type.　※4／Actual tool weight varies according to the configuration and center of gravity; The figures shown here are for reference only.　※5／Spindle motor output differs depending on the spindle speed.　※6／These include 0.9 KVA for chip conveyor and 4.2 KVA for high-pressure coolant.　※7／The required flow rate listed is the total flow rate when using the spindle air blast and coolant valve.　※8／Measured in compliance with JIS B6201-1987 and Brother standards. Please contact Brother for details.　※9／Please contact Brother for details of HSK and NC5 types.　※10／This is value of BT spec.　※11／Can handle work loads up to 170kg（per one side）. Please contact Brother. ※12／Tool change time measurement method is based on JIS B6336-9 and MAS011-1987.

12～12,000 16～16,000

Accuracy

Item

Model

■ Machine specifications

CNC unit

Travels

Working air pressure

Required flowAir supply

Table

Spindle

Feed rate

ATC unit

Toolchange time

Electricmotors

Powersource

Machinedimensions

mm(inch)

mm(inch)

mm(inch)

mm(inch)

mm(inch)

kg(lbs)

(sec)

(min-1)

(min-1)

m/min(inch/min)

mm/min(inch/min)

(pcs.)

mm(inch)

mm(inch)

kg(lbs)

(sec)

(sec)

(sec)

(kW)

(kW)

(kVA)

(MPa)

(L/min)

mm(inch)

mm(inch)

kg(lbs)

mm(inch)

mm(inch)

X axis

Y axis

Z axis

Distance between table top and spindle nose end

Work area size

Maximum loading capacity (uniform load)

Table positioning time

Spindle speed

Speed during tapping

Tapered hole

BT dual contact system (BIG-PLUS)

Rapid traverse rate X x Y x Z axes

Cutting feed rate

Tool shank type

Pull stud type

Tool storage capacity

Max. tool lengeth

Distance of taper gauge line

Max. tool diameter

Max. tool weight

Tool selection

Tool to Tool

Chip to Chip

Cut to Cut

Main spindle motor (10min./continuous)

Feed spindle motor

Power supply

Power capacity (Continuous)

Machine height

Required floor space [with control unit door opened]

Machine weight (including control unit and splash guard)

Positioning accuracy

Repeatability

Standard accessories

11/6

14.5

10/7.3

15.0

11/6

14.5

10/7.3

15.0

7.4/4.9

9.5

11.2/6.4

9.5

Column traverse

0–30（0–1.2）/ D46　30–200（1.2–7.9）/ D55（Max.tool diameter D125）

0–30(0–1.2)/ D46　30–200(1.2–7.9)/ D55（Max.tool diameter D125）

0–30(0–1.2)/D46　30–200(1.2–7.9)/D55（Max. tool diameter D125）

0–30(0–1.2)/D46　30–160(1.2–6.3)/D80 160–200(6.3 – 7.9)/D40

NC Unit specification

17 18

TC-R2BTC-31B TC-20BTC-22BTC-22B-O


※1 ※1

※2

※1

TC-32BN

FTTC-32BN

QT

Chip conveyor

Coolant through spindle（CTS）Cleaning gun

Manual pulse generator

Automatic door

Area sensor for automatic door

Work light （one lamp）（two lamps）Table light

Indicator light（one lamp,two lamps,three lamps）Tool breakage detector

Automatic lubricator

Grease lubricator

High column spacer （150mm/5.9inch）（250mm/9.8inch）Top cover

Column top cover

Simple top cover

Side cover

Side door

NC high-speed index table（Hollow type）Rotary joint

B axis cord

B-axis connection unit

Tool washing

Jig shower

Specified color

Additional I/O board

Automatic heat expansion compensation system / Ⅱ

Helical / conical interpolation

Automatic workpiece measurement software

Expantion memory（Approx.120 Mbytes）Spindle override

Grip cover

Outer index switch

Floppy disk drive unit

USB interface

RS232C 9-pin to 25-pin conversion（on control board）Manual tool unclamp unit

Magazine turn switch

Built-in PLC（PLC function, ladder editing,　extension I/O board）

PLC programming software Windows® 2000, XP, VISTA

Switch panel

※3

（Automatic）（Automatic）（Manual）

※5 ※5 ※6

※4 ※4

※1／with chip shower, valve and 250W+400W pumps　※2／High pressure specifications for TC-32BN and TC-22B　※3／Windows® is a trademark or registered trademark of Microsoft Corporation in the United States and / or other countries. �Spindle air blast cleaning and air purge are standard equipped for all models.　※4／Air assist type.　※5／Pneumatic rotary joint.　※6／Hydraulic rotary joint + pneumatic terminal box. The Y-axis travel distance decreases to 270 mm（generally 320 mm） when using a hydraulic rotary joint.

（Ⅱ）（Ⅱ）

（6holes,10holes）（6holes,10holes）（6holes,10holes）（10holes）（8holes）（8holes）（9holes）

■ TC option list Non-installation options● Installation options ● Standard function

CNC-B00

TC-22B, TC-S2DN, TC-20B : 5 axes （X, Y, Z, 2 additional axes） TC-32BN, TC-31B, TC-R2B : 7 axes （X, Y, Z, 4 additional axes）

12.1-inch color LCD display

Approx. 10 Mbytes （Total capacity of program and data bank）

■ NC Unit specifications

※1

※6

※3

※2 ※4

※5

Simultaneously controlled axes

NC function

Linear : 4 axes （X, Y, Z, one additional axis） Circular : 2 axes Helical / conical interpolation : 3 axes （X, Y, Z）

Interpolation

●Absolute / incremental●Inch / metric●Corner C / Corner R●Coordinate rotation●Synchronized tap●Coordinate system setting●Dry run●Restart●Backlash compensation●Pitch error compensation●Rapid traverse override●Cutting feed override●Alarm history●Status log●Machine lock●Computer remote

●High-accuracy mode A / AⅡ●Tool length measurement●Tool life management / spare tool●Background editing●Graphic display●Subprogram●Expansion workpiece coordinate system（NC）●Helical / conical interpolation●Scaling（NC）●Mirror image（NC）●Menu programming（NC）●Program compensation input（NC）●Tool length compensation（NC）●Tool diameter compensation（NC）●Operation program（conv.）●Schedule program（conv.）

●Automatic tool selection（conv.）●Automatic cutting condition setting（conv.）●Automatic tool length compensation setting（conv.） ●Automatic tool diameter compensation setting（conv.）●Automatic calculation of unknown number input（conv.）●Machining order control（conv.）●Macro function（NC）●Automatic power off●Servomotor off standby mode●Chip shower off delay●Automatic coolant off●Automatic work light off●Local coordinate system（NC）●One-way positioning（NC）●Operation in tape mode（NC）●Automatic heat expansion compensation system

CNC model

Controllable axes

Minimum setting unit

Maximum command value

Display

Memory capacity

External communication

No. of registerable programs

Program format

Positioning 5 axes （X, Y, Z, A, B）

0.001mm, 0.0001inch, 0.001deg.

±9999.999mm （±999.9999inch）

USB Interface , RS232C 1 ch（9pin）, Ethernet

1,024 programs（Total capacity of program and data bank）

NC language, conversation

（changed by parameter）, conversion from conversation program to

NC language program available

TC-R2BTC-31B TC-20BTC-22BTC-22B-O


TC-32BN

FTTC-32BN

QT

Coolant unit 50L

Coolant unit 100L

Coolant unit 150L

Coolant unit 250L

（with valve and 180W pump）（with chip shower, valve and 180W pump）（with valve and 250W pump）（with chip shower, valve and 250W+250W pumps）

（with chip shower, CTS, valve and 250W+400W+750W pumps）

（with chip shower, valve and 250W+400W pumps）

（with chip shower, valve and 250W+400W pumps）（with valve and 250W+400W pumps）Coolant unit with shute

■ TC option list Non-installation options● Installation options ● Standard function

（NC）indicates these functions are available only for NC language programs, and （Conv.） only for conversation programs.※1／Standard equipped for TC-S2DN, TC-32BN and TC-R2B; Optional for TC-22B, TC-20B and TC-31B　※2／Optional for TC-22B; Standard equipped for other models　※3／Automatic heat expansion compensation system is standard equipped for TC-22B, TC-32BN and TC-R2B; Automatic heat expansion compensation system Ⅱ for TC-S2DN and TC-20B.　※4／Ethernet is a trademark or registered trademark of XEROX in the United States.　※5／When program size is bigger than 2 Mbytes, machine works with extended memory operation.　※6／High-accuracy mode AⅡ is standard quipped for TC-S2DN and TC-R2B: High-accuracy mode A for other models

CNC TAPPING CENTER - egasca.com general... · Technologies that Achieve High Productivity...

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Transcript of CNC TAPPING CENTER - egasca.com general... · Technologies that Achieve High Productivity...