CNC Spring Coiling Machines with Multi-Cut System, …...Torsion spring with tangential bend (3D...
Transcript of CNC Spring Coiling Machines with Multi-Cut System, …...Torsion spring with tangential bend (3D...
CNC Spring Coiling Machines with Multi-Cut System, 3D and PTP Coiling Finger for the Production of Tension / Torsion Springs and Compression Spring Bodies
SeriesFUL 25-75
PTP coiling finger for initial tensioncontrol on the spring body
3D Coiling finger for the productionof two- and three-dimensional torsionsprings
Design Features
Machine StructureHigh-precision feed with two to four pairs of feed rollersIncreased feed speed of up to 150 m/minProgrammable CNC mandrel displacement and mandrelheight adjustmentProgrammable parallel and vertical pitchMaximum upgrade level: 12 CNC axes
Cutting SystemMulti-cut system for straight / rotary / torsion and flying cutSimple design of mechanical systems for quick change-over of cutting type in the space of just a few minutesIndividually programmable cutting speed
Coiling DeviceRigid shape device with a 2-axes system and simple mechanical design for quick changeover from left toright-handed coiling2 additional optional CNC axes for user-friendly andsimple changeover from left- to right-handed coiling atthe push of a button
PTP Coiling FingerIndividually programmable positioning of the coiling fin-ger enables the adjustment of the different initial-tensionconditions during the spring production cycleOptional PTP coiling fingers available for the upper and lower slide
2 WAFIOS Precision Machinery for Wire and Tube
SeriesFUL 25-75
Coiling unit (2-axes system) Coiling unit (4-axes system)
3D Coiling FingerFor the production of torsion springs with tangential andaxial bendsConversion of FUL line into high-speed torsion spring coiler
ProgrammingUser-friendly programming of complicated spring geo-metries and CNC processes thanks to the tried and tested WPS 3 programming systemSimple, program-assisted tool configuration
Quality controlCamera measuring system for measurement and control of the spring length and the outer spring diameterServo-controlled three-way sorting chute for fast and reliable classification of springsSensor systems also available for unmanned monitoring
Universal, Powerful and Profitable – WAFIOS FUL Series of Spring Coiling Machines
Redefining Productivity
Designed for the production of accurate, low-tolerancetension and compression spring bodies with highest out-put rates thanks to groundbreaking new design features.
Fast and easy changeover of cutting types with the aid of the new multi-cut system from WAFIOS. Offers userseven greater flexibility and user-friendliness.
The new PTP coiling finger helps to define new qualitystandards. Universal production possibilities with the 3Dcoiling finger - also for the production of different torsionspring types.
Shorter setup times thanks to fast and accurate tool ad-justments are made possible by the comprehensive CNCcontrol technology.
QualityFor more than 100 years the name WAFIOS has stood forthe highest in terms of quality expectations, safety stan-dards and technical innovation in German manufacturingsystems engineering.
ReliabilityStrict quality controls, state-of-the-art production systemsand many years of experience guarantee that your invest-ment is in safe hands. Our global service network ensureshigh availability of WAFIOS machinery.
EfficiencyHigh production output and a long service life will savemoney and shorten the amortization time of your invest-ment.
Conical spring manufactured withoutPTP coiling finger
Conical spring manufactured withPTP coiling finger
Servomotor powered sorting chutefor fast and reliable classification ofsprings
Optical measuring system for measurement and monitoring of thespring geometry
WAFIOS CNC Spring Coiling Machines Series FUL 3
Torsion spring with tangential bend(3D coiling finger)
Torsion spring with additional axialbend (3D coiling finger)
Technical Data
Feed roller pairs
Wire dia. (RM 2,000 N/mm²)
Wire dia. 3D Coiling finger
Outer spring diameter
Feed speed
Non-cylindric (shaped)spring diameter difference
Max. output
Dimensions w x d x h mm
Weight
FUL 25
2
0.35 -1.6 (Wm > 4)
0.35 -1.3 (Wm > 6)
max. 30 mm
max. 150 m/min.
max. 15 mm
600 Springs/min.
1.000 Rings/min.
1,400x1,950x1,850
ca. 1,200 kg
FUL 35
2
0.7 - 3.0 (Wm > 4)
0.7 - 2,5 (Wm > 6)
max. 45 mm
max. 150 m/min.
max. 25 mm
500 Springs/min.
800 Rings/min.
1,630x2,200x2,100
ca. 1,800 kg
FUL 45
3
1.5 - 4.8 (Wm > 4)
1.5 - 4.0 (Wm > 6)
max. 75 mm
max. 150 m/min.
max. 35 mm
350 Springs/min.
700 Rings/min.
2,000x2,800x2,300
ca. 3,600 kg
FUL 75
3 or 4*
2.1 - 7.0 (Wm > 5)
2.1 - 6.0 (Wm > 6)
max. 100 mm
max. 120 m/min.
max. 45 mm
250 Springs/min.
500 Rings/min.
2,450x3,200x2,400
ca. 7,900 kg
WAFIOS AGSilberburgstraße 572764 Reutlingen, GermanyTel. +49 71 21 14 60Fax +49 71 21 49 12 [email protected]
Precision Machinery for Wire and Tube
*Option
Pictures may differ from agreed scope of delivery – Subject to technical changes - © WAFIOS AG 2009
2184 en. - 06/09