CNC - Lathe - Kistner · PDF fileCNC - Lathe in very maintained ... If CNC operator's panel...

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KISTNER GmbH & Co. KG www.maschinen-kistner.de [email protected] Phone +49 9228 987-0 CNC - Lathe in very maintained condition Manufacture DOOSAN Type PUMA 2600 B Year of manufacture 2012 Control CNC FANUC – 0-iTD with Manual Guide i Machinenumber ML0220-000024 operating hours ca. 3.000 Spindle speed 2.800 1/min Turning diameter 480mm Turning length 725mm Travels X-260mm / Z-830mm

Transcript of CNC - Lathe - Kistner · PDF fileCNC - Lathe in very maintained ... If CNC operator's panel...

KISTNER GmbH & Co. KG www.maschinen-kistner.de [email protected] Phone +49 9228 987-0

CNC - Lathe

in very maintained condition

Manufacture DOOSAN

Type PUMA 2600 B

Year of manufacture 2012

Control CNC FANUC – 0-iTD with Manual Guide i

Machinenumber ML0220-000024

operating hours ca. 3.000

Spindle speed 2.800 1/min

Turning diameter 480mm

Turning length 725mm

Travel s X-260mm / Z-830mm

TECHNICAL DATA

horizontal production lathe

5-fold mounted spindle with 3 separable and 2 roller bearings

power saving function of the lighting, axis drive, hydraulic system and display

heat shaft at the headstock

high torque of the spindle

large service access at the machine housing

hardened boxways

rapid traverse up to 30 m/min

servo driven tail stock (opt.)

optimal heat ratio due to encapsulated machine bed, decoupling of lightweight sheet

and blower

EQUIPMENT

hydraulically three-jaw lathe chuck manufacture SAMCHULLY type MH-212 Ø 315mm

strap hinge-chip conveyor sideways – Serial-No. 212728

automatic tool setting arms (Tool-Setter) hydraulically swing-out

coolant pump 20 bar

oil collector for coolant purification

parts catcher with parts conveyor

spindle reduction tube

machine control member

operation manual / documentation

machine parameter on CD

High-Performance Turning Center

05

• PUMA 2100SY core machine

Main Spindle

The spindle headstock has

increased rigidity due to the

wide surface contact between

the headstock and bed way for

Heavy duty cutting, Optimum

surface finish, High cutting

speeds, Highly accurate

roundness.

Increased mounting area of headstock base to the bed

Previous

larger area than previous

Max. 190 %

(in the same class)

Tooling System (On Turn-Milling)

The turret accommodates BMT55P or BMT65P tooling in which

the toolholders are mounted directly to the turret's periphery

with 4 large bolts. This type of mounting system BMT55P is

standard on PUMA2100 turn-milling models and BMT65P is

standard on PUMA2600 and PUMA3100 turn-milling models.

BMT65P is available on PUMA2100 as an option.

Max. rotary tool spindle speed

5000 r/min

Max. rotary tool spindle power

5.5 kW (7.3 Hp), 15 min.

{7.5 kW (10.1 Hp), 5 min.}

Max. rotary tool spindle torque

47 N.m (34.6 ft-lbs){95.5 N.m (70.4 ft-lbs)}

Saddle

Previous

Saddle guide width and

span are increased in a

range from

Max. 30 % to 46 %

compared with previous

The broad width and long contact

span of the saddle slideway

ensures stability of the support

structure. This coupled with the

optimised spindle and bed design

provides heavy duty and accurate

machining capability.

Sub Spindle

Mounting base area is

50 % ~ 94 %larger than previous

PUMA 2100 / 2600

175 mm(6.88 inch)

Previous Model

135 / 170 mm (5.3 / 6.7 inch)

Chuck size

Previous

opt.

opt.

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Sub-spindle

To make rotary tooling more effective, precise circular positioning of the spindle is necessary. The sub-spindle has 0.001° full C-axis

contour function which is same with the function of main spindle. Moreover, power and torque are increased for more cutting

capability.

Model Speed (r/min) Power [kW (Hp)]Max. Torque [N.m (ft-lbs)]

PUMA 2100PUMA 2600

4500 std. 7.5 (10.1) 85 (61.3)

6000 [Built-in] opt. 15 (20.1) 134 (98.9)

Power & torque of spindle

Main spindle

To achieve a high level of stability during machining,

improvements in rigidity have been the main focus in the

design process. The mounting areas of main and Sub-spindles

have been significantly widened and the spindle length

shortened to minimise vibration. Spindle bearing diameter

has been increased to improve rigidity. This also allows a

larger through bore size for the sub-spindle. Spindles are

available as belt type or built-in motor type.

PUMA 2100 ø65 mm (ø2.6 inch)

PUMA 2600 ø76 mm (ø3.0 inch)

PUMA 2600B ø102 mm (ø4.0 inch)

PUMA 3100

Bar work capacity

ModelSpeed (r/min)

Power[kW (Hp)]

Max. Torque [N.m (ft-lbs)]

PUMA 2100 4500 std. 18.5 (24.8) 183 (135.1)

5000 [Built-in] opt. 22 (29.5) 358 (264.2)

PUMA 2600 3500 std. 22 (29.5) 240 (177.1)

4000 [Built-in] opt. 22 (29.5) 599 (442.1)

PUMA 2600B 2800 std. 22 (29.5) 1123 (828.8)

PUMA 3100 2800 std. 22 (29.5) 1123 (828.8)

3000 [Built-in] opt. 30 (40.2) 1203 (887.8)

Power & torque of spindle

Enhanced sub-spindle

Model Previous Model PUMA 2100 / 2600

Chuck size 135 / 170 mm (5 / 6 inch) 175 mm (6 inch)

Spindle bearing diameter 75 / 90 mm (3.0 / 3.5 inch) 90 mm (3.5 inch)

Bar capacity 43 / 53 mm (1.7 / 2.1 inch) 48 mm (1.9 inch)

Built-in Motor Spindle Type

( Y / SY models)opt.

PUMA 2100 / 2600 / 3100

2-axis / M / B / S/ MS spindle type

std.

S MS SY

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Model PUMA 2100 / L seriesPUMA 2600 / L series

PUMA 3100 / L seriesPUMA 3100XL / UL series

Manual type

Live center MT4Not avaliable

Not avaliable

Built-in center MT3

Live center MT5Not avaliable

Built-in center MT4

Programmable

type

Live center MT4Not avaliable

Built-in center MT3

Live center MT5

Not avaliableBuilt-in center MT4

Built-in center MT5

Not avaliableServo driven type

Live center MT4

Not avaliableBuilt-in center MT3

Live center MT5Not avaliable

Built-in center MT4

Tailstock configuration

3 types of tail stocks such as manual, programmable and servo driven can be offered to customers as alternative choices.

Turret

The turret has been designed based on a modular concept. It provides improved tool clearance and optimum rigidity. The milling turret

version includes 24 position indexing to increase the available tool capacity.

TurningPUMA 2100 / 2600 / 3100

Turn-MillingPUMA 2100 / 2600 / 3100

No. of tool

stations

12 / 12 / 10 st 12 st {24*st opt. }

Tooling system Doosan BaseBMT55P / 65P / 65P

BMT65P opt.

Tool size

OD 25 x 25 mm (1.0 x 1.0 inch)

IDø50 mm

(ø2.0 inch)ø40 / 50 / 50 mm

(ø1.5 / 2.0 / 2.0 inch)

Curvic coupling ø230 mm (9.1 inch)

Turret index time 0.15 s

* : PUMA 2100 / 2600 only

opt.

opt.

opt.

opt.

opt.

opt.

std.

std.

std.

Rotary tool power torque diagram

1000750500425

7.5 kW (10.1 Hp) / 5min.

95.5 N. m

(70.4 ft-

lbs)

5000

1.5 kW (2.0 Hp) / cont.

33.7 N. m

(24.8 ft-

lbs)

400000030002003

3.7 kW (5.0 Hp)

4 (5.4)

6 (8.0)

2 (2.7)

1 (1.3)

8 (10.7)

Out

put :

kW

(Hp)

Spindle Speed : r/min

motor power

7.5 kW (10.1 Hp)

Max. spindle speed

5000 r/min

opt.

0003005 2000 0004003

33.7 N. m

(24.8 ft-

lbs)

1.5 kW (2.0 Hp) / cont.

5000

47 N. m

(34.6 ft-

lbs)

5.5 kW (7.4 Hp) / 15min.-S3 60%

10004251115

2.2 kW (3.0 Hp)

4 (5.4)

6 (8.0)

2 (2.7)

1 (1.3)

8 (10.7)

Out

put :

kW

(Hp)

Spindle Speed : r/min

motor power

5.5 kW (7.4 Hp)

Max. spindle speed

5000 r/min

std.

2A M Y

Turn 2A S Turn-milling M MS Y SY

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If CNC operator's panel has not been used for a time, the

motors for spindle, servo axis, coolant pump and chip conveyor

etc. are powered off automatically. It is effective to reduce

standby power. Save up stand by power from 10 to 14%.

Automatic machine sleep

Power Saving Function

This is smart function that can turn off the machine light

automatically when no user touches key board of operation

panel during specified time.

Automatic machine light turns off

This is specially designed for

improving the efficiency of CNC

turning center. If a user selects

target tool to be checked by Tool

Setter in manual mode, its moving

axis is advanced forward to make

the setter easy to touch off the

tools, and the axis moves

backward after touching the tool

automatically.

This function enables

the position setting of

tail stock automatically.

In programmable tail

stock, the Z-axis

position of tail stock is

recorded automatically

as the clamped position of tail stock. When tail stock needs to

move to the other position, Z-axis moves to the pre-recorded

position of Z-axis and tail stock unclamps by the button

operation of OP pane.

EZ Function

EZ automatic tail stock function EZ tool setter function

This function is to support simple setting of Tool Setter and improve the function to set tail stock position automatically with recorded tail

stock position.

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Easy Guide i

Operation Guidance, which supports entire operations on an all-in-one screen for daily

machining including creating a program on the machine.

• Uses one display screen to perform all operations

including programming, checking by animation,

and real machining.

• User-Friendly Operation :

Soft key selection of comprehensive cycle library

• Easy programming

Based on ISO-code program format, complex

machining motions can be created easily by this

menu format. Programming time can be reduced

Cycle machining menus for both of lathe

machining and milling are available

Programming

Operator can check the meaning of

each G-code.

G Code list

Operator can check the meaning of

each M-code.

M Code list

Operator can calcute numerical

formula in relation to arc and

hole easily.

Calculator

Thrust force control is simple to set

up using the specially designed

servo-driven tail stock thrust setting

software.

- Input value directly

- Select one of the initially set values

Servo tailstock thrust setting

Operation / Maintenance

The main function of this software is

to detect overload when a tool is

wrong, and change it to an other

tool. Stop machine to protect a tool

holder and next tools by detecting

overload caused by tool breakage or

its wear. Use editable tool life

management for spare tools.

Monitor load meter for all spindles

and axes. If the tool load reaches

abnormal band recorded in “Set

data”, the software issues an feed

hold alarm or skips the tool.

Tool load monitor

A major determinant of efficiency is

the cost associated with setting up

the equipment to make a particular

product. This software can be used

to manage machine operation rate

of 3 operators. Total machine

operation and real machining time

for a month can be recorded and

measured. It helps to evaluate and

monitor each operational efficiency.

To keep it secure, Password setting

is essential.

Operation rate - user log in

This can be used to record tool

load information detected in “Tool

load monitor” for all tools used

during cutting. By reloading

recorded data in tool table, Tool

Load Monitor software can

compare the actual tool load with

a recorded load pattern.

Back up custom data

The software is to help users

recover turret step by step from

trouble situation where it does not

work. It can quickly recover your

valuable machine.

Turret recovery helpopt.

Easy Operation Package

These DOOSAN software packages have been customized to provide user-friendly functions.

• Machine status window

Machine status such as actual position,

feedrate and load meter are always displayed.

• Realistic machining simulation

3-D solid model machining simulation is

available.

• Intuitive menu selecting

Menu can be selected easily and intuitively by

soft-keys with icons.

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J

M

I

K L

J

M

I

K L

External Dimensions

Unit : mm (inch)PUMA 2600

Unit : mm (inch)PUMA 2100

Front view

Front view

Side view

Side view

B1 AF

G

D

C

B2H

E

B1 A

GF

B2

C

D E

H

Model A B1 B2 C D E F G H I J K L M

PUMA 2100/S/M/MS3150

(124.0)160(6.3)

-3650

(143.7)4030

(158.7)200(7.9)

1010(39.8)

1903(74.9)

-1863(73.3)

3240(127.6)

523(20.6)

646(25.4)

1007(39.6)

PUMA 2100Y/SY3150

(124.0)160(6.3)

25(1.0)

3650(143.7)

4030(158.7)

200(7.9)

1010(39.8)

2090(82.3)

73(2.9)

1863(73.3)

3240(127.6)

523(20.6)

646(25.4)

1007(39.6)

PUMA 2100L/LS/LM/LMS3370

(132.7)160(6.3)

-3870

(152.4)4250

(167.3)200(7.9)

1010(39.8)

1903(74.9)

-1863(73.3)

3240(127.6)

523(20.6)

646(25.4)

1007(39.6)

PUMA 2100LY/LSY3370

(132.7)160(6.3)

25(1.0)

3870(152.4)

4250(167.3)

200(7.9)

1010(39.8)

2090(82.3)

73(2.9)

1863(73.3)

3240(127.6)

523(20.6)

646(25.4)

1007(39.6)

B1 : Belt type. Standard Spindle Motor, Optional Spindle Motor is different.B2 : Built-In type.

Model A B1 B2 C D E F G H I J K L M

PUMA 2600/500 PUMA 2600M/500

3150(124.0)

220(8.7)

-3650

(143.7)4030

(158.7)200(7.9)

1010(39.8)

1903(74.9)

-1863(73.3)

3240(127.6)

523(20.6)

646(25.4)

1007(39.6)

PUMA 2600/S/M/MS3370

(132.7)230(9.1)

-3870

(152.4)4250

(167.3)200(7.9)

1010(39.8)

1903(74.9)

-1863(73.3)

3240(127.6)

523(20.6)

646(25.4)

1007(39.6)

PUMA 2600B/SB/MB/MSB3370

(132.7)333

(13.1)-

3870(152.4)

4250(167.3)

200(7.9)

1010(39.8)

1903(74.9)

-1863(73.3)

3240(127.6)

523(20.6)

646(25.4)

1007(39.6)

PUMA 2600Y/SY3370

(132.7)230(9.1)

135(5.3)

3870(152.4)

4250(167.3)

200(7.9)

1010(39.8)

2090(82.3)

73(2.9)

1863(73.3)

3240(127.6)

523(20.6)

646(25.4)

1007(39.6)

PUMA 2600YB/SYB3370

(132.7)333

(13.1)-

3870(152.4)

4250(167.3)

200(7.9)

1010(39.8)

2090(82.3)

73(2.9)

1863(73.3)

3240(127.6)

523(20.6)

646(25.4)

1007(39.6)

B1 : Belt type. Standard Spindle Motor, Optional Spindle Motor is different.B2 : Built-In type.

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Description Unit PUMA 2600/500 PUMA 2600M/500 PUMA 2600B/LB PUMA 2600MB/LMB

Capacity

Swing over bed mm (inch) 780 (30.7)

Swing over front door mm (inch) 680 (26.8)

Swing over saddle mm (inch) 630 (24.8)

Recom. Turning diameter mm (inch) 255 (10.0) 305 (12.0)

Max. turning diameter mm (inch) 480 (18.9) 376 (14.8) 480 (18.9) 376 (14.8)

Max. turning length mm (inch) 520 (20.5) 725 [1245] (28.5 [49.0])

Bar working diameter mm (inch) 65 (2.6) 102 (4.0)

Travels

Travel distance X-axis mm (inch)260 [20+240]

(10.2 [0.8+9.4])260 [72+188]

(10.2 [2.8+7.4])260 [20+240]

(10.2 [0.8+9.4])260 [72+188]

(10.2 [2.8+7.4])

Z-axis mm (inch) 590 (23.2) 830[1350] (32.7[53.1])

Y-axis mm (inch) -

B-axis mm (inch) -

Feedrates

Rapid traverse X-axis m/min (ipm) 30 (1181.1)

Z-axis m/min (ipm) 30 (1181.1)

Y-axis m/min (ipm) -

B-axis m/min (ipm) -

Main Spindle

Spindle speed (Belt Type) r/min 3500 (137.8) 2800 (110.2)

Spindle nose ASA A2-8 A2-11

Spindle bearing diameter (Front) mm (inch) 140 (5.5) 160 (6.3)

Spindle through hole diameter mm (inch) 86 (3.4) 115 (4.5)

Min. spindle indexing angle (C-axis) deg 0.001

Turret

No. of tool stations st 12 12 [24] 12 12 [24]

OD tool size mm (inch) 25 (1.0) 25 [20] (1.0 [0.8]) 25 (1.0) 25 [20] (1.0 [0.8])

Boring bar diameter mm (inch) 50 (2.0) 50 [40] (2.0 [1.6]) 50 (2.0) 50 [40] (2.0 [1.6])

Indexing time (1st swivel time) s 0.15

Rotary tool spindle speed r/min - 5000 - 5000

Tail stock

Quill diameter mm (inch) 100 (3.9)

Quill bore taper (Live) MT#5

Quill travel mm (inch) 100 (3.9)

Sub-spindle

Spindle speed (Belt [Built-in]) r/min -

Spindle nose -

Spindle bearing diameter (Front) mm (inch) -

Spindle through hole diameter mm (inch) -

Min. spindle indexing angle (C-axis) deg -

Motors

Main spindle motor kW (Hp) 18.5/15 (24.8/20.1) 22/18.5 (29.5/24.8)

Sub spindle motor kW (Hp) -

Rotary tool spindle motor kW (Hp) - 5.5 (7.4) - 5.5 (7.4)

Coolant pump motor kW (Hp) 0.4 (0.5)

Power source

Electric power supply (Rated capacity) kVA 40.72 44.42 40.72 44.42

Machine size

Machine height mm (inch) 1900 (74.8)

Machine dimension length mm (inch) 3370 (132.7) 3700 [4438] (145.7 [174.7])

width mm (inch) 1863 (73.3)

Machine weight kg (lb) 4900 (10802.5) 5000 (11023.0)5500 [6800]

(12125.2 [14991.2])5650 [6950]

(12455.9 [15321.9])

[ ] : Option

Machine Specifications PUMA 2600 series

• The specifications and information above-mentioned may be changed without prior notice.

• For more details, please contact Doosan