CNC › wp-content › uploads › 2020 › 04 › ...Tool Radius Compensation Techniques and Skills...

03

CNC►High quality interactive digital

content on CNC Technology►Covers CNC Turning and Milling►Applications include Introduction,

Programming, Operation and Maintenance

DigitalLibraryinAdvanced Manufacturing Technology

02

BasicsCNCTurning-BasicsISOCNCMilling-BasicsISO

ApplicationCNCTurning-GeneralEngineeringCNCTurning-AutomotiveCNCTurning-Die&MouldCNCTurning-AerospaceCNCMilling-GeneralEngineeringCNCMilling-AutomotiveCNCMilling-Die&MouldCNCMilling-Aerospace

OperationsCNCTurning-BasicCNCTurning-SiemensCNCTurning-FanucCNCTurning-MitsubishiCNCMilling-BasicsCNCMilling-SiemensCNCMilling-FanucCNCMilling-Mitsubishi

ProgrammingCNCTurningProgramming-SiemensCNCTurningProgramming-FanucCNCTurningProgramming-MitsubishiCNCMillingProgramming-SiemensCNCMillingPrograming-FanucCNCMillingProgramming-Mitstubishi

CommissioningCNCTurning-Siemens

CNCTurning-Fanuc

CNCTurning-Mitsubishi

CNCMilling-Siemens

CNCMilling-Fanuc

CNCMilling-Mitsubishi

MaintenanceCNCTurning-BasicServiceCNCTurning-GeneralPeriodicCNCTurning-PreventiveCNCTurningElectrical-SiemensCNCTurningElectrical-FanucCNCTurningElectrical-MitsubishiCNCMilling-BasicServiceCNCMilling-GeneralPeriodicCNCMilling-PreventiveCNCMillingElectrical-SiemensCNCMillingElectrical-FanucCNCMillingElectrical-Mitsubishi

Disclaimer: Some of the content is under development and will be added in due course of time. Course content may evolve depending on industry needs.

C01 C02

CNC Basics - Turning

HIGHLIGHTS►G Code and M Code Functions

►Program Format

►Coordinate Geometry

►Blueprint Reading of Engineering Drawing

►Geometric Dimensioning & Tolerance

►Functions of ISO Controls

►Various Modes of Operation in ISO Control

►Application of Canned Cycles

►Tool Nose Radius Compensation

►Cutting Tools and its Parameters

►Simulation of Part Program


►Program Format




►Functions of ISO Controls

►Various Modes of Operation in ISO Control


►Tool Radius Compensation

Techniques and Skills focussed►Blueprint Reading ► ISO Programming ►Selection of Cutting Tools

and Work Holding Devices

Applicable Industries►Manufacturing

►Production

►Fabrication

►Automotive

►General Engineering

►Allied Industries using CNC Machines


►Production

►Fabrication

►Automotive



Techniques and Skills focussed►Blueprint Reading ► ISO Programming ►Selection of Cutting Tools

and Work Holding Devices

CNC Basics - Milling

0504

0706


►Production

►Fabrication

►Automotive



Techniques and Skills focussed►Ability to use FANUC

Turning Control►Ability to program certain

range of applications►Ability to set programming

parameters


►Production

►Fabrication

►Automotive



Techniques and Skills focussed►Ability to use Siemens



parameters


►Program Format




►Functions of Fanuc Controls

►Various Modes of Operation in Fanuc Control






►Program Format




►Functions of Siemens Controls

►Various Modes of Operation in Siemens Control





CNC Turning Programming - Siemens

C03 C04

CNC Turning Programming - Fanuc

0908


►Production

►Fabrication

►Automotive






parameters


►Program Format




►Functions of Siemens Controls

►Various Modes of Operation in Siemens Control

►Application of Siemens Canned Cycles



►Creating Part Program



►Production

►Fabrication

►Automotive



Techniques and Skills focussed►Ability to use Mitsubishi



parmeters


►Program Format




►Functions of Mitsubishi Controls

►Various Modes of Operation in Mitsubishi Control

►Application of Mitsubishi Canned Cycles





C05

CNC Turning Programming - Mitsubishi

C06

CNC Milling Programming - Siemens

1110


►Production

►Fabrication

►Automotive




Milling Control►Ability to program certain

range of application►Ability to set programming

parameters


►Production

►Fabrication

►Automotive



Techniques and Skills focussed►Ability to use Mitsubishi



parameters


►Program Format




►Functions of Mitsubishi Controls

►Various Modes of Operation in Mitsubishi Control

►Application of Mitsubishi Canned Cycles






►Program Format




►Functions of Fanuc Controls

►Various Modes of Operation in Fanuc Control

►Application of Fanuc Canned Cycles





C07

CNC Milling Programming - Fanuc

C08

CNC Milling Programming - Mitsubishi

1312


►Production

►Fabrication

►Automotive



Techniques and Skills focussed►Ablility to Develop SOP

►Select Appropriate Machines

►Selection of Tooling

►Cutting Parameters

►Recommend Work Holding Devices

►Cycle Time Estimation, Prove Out & Optimisation

►Process Capability Study

HIGHLIGHTS►Blueprint Reading of Auto Components►Understanding of Geometric

Dimensioning► Importance of Tolerance►Preparation of Process Planning►Preparation of SOP►Selection of Machine►Selection of Cutting Tools

►Selection of Work Holding Devices►Application Development►Cycle Time Estimation & Optimisation►Process Analysis►Preparation of QA Plan►Production of Components►QA Inspection►Approval and Release of SOPs


►Production

►Fabrication

►Automotive










HIGHLIGHTS►Blueprint Reading of Industrial Drawing►Understanding of Geometric



CNC Application Turning - General Engineering

C09 C10

Application Turning - Automotive

1514


►Production

►Fabrication

►Automotive










HIGHLIGHTS►Blueprint Reading of Aero Components►Understanding of Geometric




►Production

►Fabrication

►Automotive













C11

CNC Application Turning - Die and Mold

C12

Application Turning - Aerospace

1716


►Production

►Fabrication

►Automotive














►Production

►Fabrication

►Automotive



Techniques and Skills focussed►Define SOP and Process







HIGHLIGHTS►Blueprint Reading of Industrial Drawing►Understanding of Geometric



C13

CNC Application Milling - General Engineering

C14

CNC Application Milling - Automotive

1918


►Production

►Fabrication

►Automotive










HIGHLIGHTS►Blueprint Reading of Aero Components►Understanding of Geometric




►Production

►Fabrication

►Automotive



Techniques and Skills focussed►Define SOP and Process










C15

CNC Application Milling - Die and Mold

C16

Application Milling - Aerospace

2120


►Production

►Fabrication

►Automotive



Techniques and Skills focussed►Basic CNC Machine Operation►Tool Offset►Wear Offset

►Ability to operate CNC Machine

►Setting of the CNC Job

►Loading Unloading

►Daily maintenance of CNC Machine

►Routine maintenance of CNC Machine

HIGHLIGHTS►Machine Operations of Turning Center

►Safety in Machine Operations

►Mounting of Work Holding Devices

►Mounting of Cutting Tools

►Machine Operations - Jog, Rapid, MDI, Auto, SBK

►Loading/Unloading of Parts



►Work Offset

►Tool Length Offset

►Wear Offset

►Machining of Sample Part Program


►Production

►Fabrication

►Automotive



Techniques and Skills focussed►Basic CNC Machine Operation►Tool Offset►Wear Offset



►Loading Unloading►Daily maintenance of

CNC Machine









►Work Offset


►Wear Offset


CNC Operation Turning - Basic

C17

CNC Operation Turning - Siemens

C18

2322

Applicable Industries►Manufacturing►Production►Fabrication

►Automotive►General Engineering


Techniques and Skills focussed►Basic CNC Machine

Operation►Tool Offset►Wear Offset


►Setting of the CNC Job►Loading Unloading











►Work Offset


►Wear Offset



















►Work Offset


►Wear Offset


CNC Operation Turning - Fanuc

CNC Operation Turning - Mitsubishi

C19 C20

2524










HIGHLIGHTS►Machine Operations of Machining Center








►Work Offset


►Wear Offset











HIGHLIGHTS►Machine Operations of Milling Center








►Work Offset


►Wear Offset


C21

CNC Operation Milling - Basic

C22

CNC Operation Milling - Siemens

2726










HIGHLIGHTS►Machine Operations of Machining Center








►Work Offset


►Wear Offset











HIGHLIGHTS►Machine Operations of Milling Center








►Work Offset


►Wear Offset


CNC Operation Milling - Fanuc

C23 C24

CNC Operation Milling - Mitsubishi

2928




Techniques and Skills focussed►CNC Machine Commissioning►Basic CNC Machine Operation►Tool Offset►Wear Offset





HIGHLIGHTS►Commissioning of Turning Center

►Safety in Commissioning

►Machine Loading/Unloading

►Machine Leveling

►Machine Assembly - Coolant Tank, Lubrication, Chip Tray

►Stabiliser Connections

►Transformer Connections

►Machine Power Connections

►Machine Power Up

►Machine Test Run

►Machining Sample Components


►Automotive












►Machine Leveling





►Machine Power Up

►Machine Test Run


Machine Commissioning Turning - Siemens

C25 C26

Machine Commissioning Turning - Fanuc


►Automotive









HIGHLIGHTS►Commissioning of Machining Center



►Machine Leveling





►Machine Power Up

►Machine Test Run



►Automotive








►Routine maintenance of CNC machine




►Machine Leveling





►Machine Power Up

►Machine Test Run


Machine Commissioning Turning - Mitsubishi

C27 C28

Machine Commissioning Milling - Siemens

3130

3332


►Automotive












►Machine Leveling





►Machine Power Up

►Machine Test Run



►Automotive












►Machine Leveling





►Machine Power Up

►Machine Test Run


C29

Machine Commissioning Milling - Fanuc

C30

Machine Commissioning Milling - Mitsubishi


►Production

►Fabrication

►Automotive



HIGHLIGHTS►Axis Maintenance

►Geometrical Testing

►Head Stock Alignment

►Turret Alignment

►Lubrication System

►Hydraulic System

►Coolant/Cutting Oil Maintenance


►Production

►Fabrication

►Automotive



HIGHLIGHTS►Troubleshooting of Axis

►Troubleshooting of Spindle

►Troubleshooting of Turret

►Machine Leveling

►Troubleshooting of Geometrical Alignments

►Troubleshooting of Drives and Motors

►Troubleshooting of PLC

►Machine Data Maintenance

C31

CNC Maintenance Basic - Turning

C32

CNC Maintenance Periodic - Turning

Techniques and Skills focussed►Resolve issues faced in the

moving elements of a CNC Machine

►CNC Machine Commissioning

►Basic CNC Machine Operation

►Tool Offset

►Wear Offset










►Tool Offset

►Wear Offset






34 35




Techniques and Skills focussed►Assess the performance of the

CNC Machines►Predict maintenance required►Diagnosis and Troubleshooting

Skills►CNC Machine Commissioning

►Basic CNC Machine Operation►Tool Offset►Wear Offset►Ability to operate CNC Machine►Setting of the CNC Job


CNC Machine►Routine maintenance of

CNC Machine

HIGHLIGHTS►CNC Control System Overview

►CNC System - Power Schematic

►Motor and Drive System

►Auxiliary Modules

►CNC ON/OFF Circuits

► Input/Output Devices

►Study of Electrical Circuits

►Machine Data Management

►Troubleshooting - Axis Drives

►Troubleshooting - PLC

►Troubleshooting of Auxilary Parts










CNC Machine

HIGHLIGHTS►Axis Maintenance►Backlash►Axis Test Noise and Load►Machine Alignments►Spindle Noise and Load►Spindle Runout/Vibration►Spindle Taper Inspection►Spindle Temperature

►Belt/Coupling Alignment►Turret Alignment►Hydraulic Leaks/Damaged Hose/Pressure

Drop►Lubrication Check Points►Greasing Bearing/Points►Cutting Oil Maintenance

C33

CNC Maintenance Preventive - Turning

C34

CNC Maintenance Electrical - Siemens Turning

36 37























CNC Maintenance Electrical - Fanuc Turning

C36

CNC Maintenance Electrical - Mitsubishi Turning

C35

3938










CNC Machine










CNC Machine


►Production

►Fabrication

►Automotive







►Tool Offset

►Wear Offset







►Geometrical Testing

►Head Stock Alignment

►ATC Alignment

►Lubrication System

►Hydraulic System

►Coolant/Cutting Oil Maintenance


►Production

►Fabrication

►Automotive







►Tool Offset

►Wear Offset






HIGHLIGHTS►Troubleshooting of Axis

►Troubleshooting of Spindle

►Troubleshooting of ATC

►Troubleshooting of Geometrical Alignments

►Troubleshooting of Drives and Motors

►Troubleshooting of PLC

►Machine Data Maintenance

C37

CNC Maintenance Basic - Milling

C38

CNC Maintenance Periodic - Milling

40 41




Techniques and Skills focussed►Assess the Performance of

the CNC Machines►Predict maintenance required►Diagnosis and Troubleshooting



►Tool Offset

►Wear Offset


►Setting of the CNC Job►Loading Unloading►Daily maintenance of


CNC Machine















Techniques and Skills focussed►Assess the Performance of

the CNC Machines►Predict maintenance required►Diagnosis and Troubleshooting



►Tool Offset

►Wear Offset




CNC Machine


►BackLash

►Axis Test Noise and Load

►Machine Alignments

►Spindle Noise and Load

►Spindle Runout/Vibration

►Spindle Taper Inspection

C39

CNC Maintenance Preventive - Milling

C40

CNC Maintenance Electrical - Siemens Milling

►Spindle Temperature

►Belt/Coupling Alignment

►ATC Alignment

►Hydraulic Leaks/Damaged Hose/Pressure Drop

►Lubrication Check Points

►Greasing Bearing/Points

►Cutting Oil Maintenance

42 43








►Tool Offset►Wear Offset►Ability to operate CNC

Machine



CNC Machine



















►Tool Offset►Wear Offset►Ability to operate CNC

Machine



CNC Machine












C41

CNC Maintenance Electrical - Fanuc Milling

C42

CNC Maintenance Electrical - Mitsubishi Milling

4544

CNC › wp-content › uploads › 2020 › 04 › ...Tool Radius Compensation Techniques and Skills...

Documents

Transcript of CNC › wp-content › uploads › 2020 › 04 › ...Tool Radius Compensation Techniques and Skills...