Advanced Manufacturing Technologies for Light ... - CMM Optic
CMM TECHNOLOGIES SOFTWARE
Transcript of CMM TECHNOLOGIES SOFTWARE
…we are metrology
CAMIO CMM TECHNOLOGIES SOFTWARE
MeasurementProgrammingAutomationSimulationReporting
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Market Leading Innovation
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To be competitive in a global market manufacturers need to take full advantage of the most efficient, innovative and capable technologies.
Whether a small company with one CMM or large organisation with multiple installations, CAMIO provides a CMM software solution to match your business requirements and safeguard your investment.
CONTENTS2-3 About Us4-5 SoftwareInterface6-7 Programming8-9 Reporting10-11 Program Editor12-13 Simulation14-15 Automation
LK Metrology is renowned for innovative CMMhardware and software solutions, and has beencredited with many industry firsts, includingthe first bridge-style CMM, first high accuracyhorizontalarmCMMandfirstsoftwaredevelopedspecificallyforCMMs.
Ourtechnologiesunderpintheprocesschainfromdesign, development, production and assemblythroughtoqualityassuranceinglobalindustriessuchas automotive, aerospace, defence, motorsport,energy,medicalandcontractinspection.
This combination of technology and expertiseenables us to develop solutions that provideuniqueandprovencapabilities.CAMIOhas corecompetencies that provide real enhancementsto benefit each stage of a production process.By leveraging thesebenefits to improveproductquality, reduce cost and accelerate lead times,manufacturers gain a real and measurablecompetitiveadvantage.
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CAMIO encourages users to drive the inspection process graphically, everything from part alignment, feature inspection and dimensional tolerancing is much faster and more intuitive when users work with CAMIO’s advanced user interface.
Novice users find the step-through approach to CMM inspection particularly easy to master and quickly migrate to the more progressive features of the software. More experienced users appreciate the advanced functionality and high-level DMIS language with conditional program execution and user macros.
Inspection ToolbarSoftwareiconsgroupedbyinspectiontaskforeaseofuse
Workpiece CADWorkpieceandfixtureCADmodelsforprogramsimulation
Program EditorCreateprogramsonlineorofflineusingCADorCMMteach&learn
Inspection Database Explorethemeasuredfeatures,datumsandassociatedtolerances
On-line HelpContext-sensitivehelpwithtutorialsandsearch-by-topic
CAMIO has in-depth programming, analysis and reporting capabilities for a wide range of CMM applications - all features are tightly integrated into a single platform using proven technology and the latest developments in CMM software.
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Software Interface
WorkspaceActivity-basedworkspacewithconfigurablelayoutandtoolbars
Instant ReportReal-timereportingwithuserconfiguredcontentandlayout
CMM SimulationFullsimulationwithprobepathverificationandcollisiondetection
Workpiece CADWorkpieceandfixtureCADmodelsforprogramsimulation
LocalisationInternationallanguagesupportincludingEnglish,French,German,ItalianandSimplifiedChinese
CAD INTEROPERABILITYCAMIO support for popular native and natural CAD formatsCAD format read file write fileACIS* .sat,.sab .sat,.sabCATIA V4 .model,.exp,.session .modelCATIA V5 .CATPart,.CATProduct .CATPart,.CATProduct
CATIA V6 .CATPart,.CATProduct -IGES* .igs,.iges .igs,.igesNX .prt -Parasolid .x_t,.x_b, -ProE/Creo .prt,.asm -SolidWorks .sldprt,.sldasm -SolidEdge .par,.asm,.psm -STEP* .stp,.step .stp,.stepVDA-FS .vda -JT .jt -DXF/DWG .dwf,.dwg -*CADformatsupportedbyCAMIOasstandard,otherCADformatsareoptionalextras-filewritenotsupportedCOMPLIANCE
CAMIOhasbeenverifiedaccordingtofollowingorganisationalCMMstandards:• DMIS5.3(DimensionalMetrologyStandardConsortium)• PTB5.32CMMsoftwarealgorithms(Physikalisch-TechnischeBundesanstalt)• ISO1101:2017GeometricDimensioningandTolerancing(InternationalOrganizationforStandardization)• ASMEY14.5:2018DimensioningandTolerancing(AmericanSocietyofMechanicalEngineers)
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Laser ScannersLaserscannersareusedforfreeformpartsandsemi-ridgedmaterials,CAMIOprogrammingfunctionalityincludes:• Feature measurement• Point-cloudsimulation• 3Dcontinuousscanning• Field-of-viewsimulation• Laserlinesetting• Filters and meshing
CAMIO provides a powerful suite of graphical programming tools for 3D measurement - including online and offline programming, CAD and non-CAD applications and multi-sensor technology.
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Programming
CAMIO’sadvancedfeature-basedandpointcloud-based programming routines simply complexinspectiontasksbylinkingfunctionsandapplyingspecialized measurement sequences – frommanual non-CAD programming to advanced 3Dmulti-pathscanningmethodsusingCAD.
Intelligentworkflows optimise the programmingsession, with critical information and relatedfunctionally readily available at every step, andgroup feature dependencies and associatedtolerancingtofurtherstreamlinetheprocess.
Scanning ProbesScanningprobesareidealforhighaccuracyprofileandformmeasurement,CAMIOprogrammingfunctionalityincludes:• Featurescan• Sectionscan• Offsetedge• Datafilters• Feature algorithms• Samplingfrequency
Probe BuilderCAMIOincludesalibraryofaccessoriesfordefiningprobeassemblies
Teach & Learn ProgrammingCAMIOTeach&Learnallowsprogrammerstoconvenientlyupdateprogramsonline,andcreatenewprogramsfornon-CADapplicationsusingtheCMMhandbox.
CAMIO enables manufacturers to analyse measurement data and share meaningful reports across multiple platforms - while keeping quality records safe for future reference.
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Report Content• GD&Tflyouts• Output table• Form plots• Colourdeviationscale• Multipleviewsperpage• CADmodelordigitalimage• Textbox• Customer logo• Pageheaderandfooter• Sectionprofile
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Reporting
CAMIO provides a flexible inspection reportingsolutiontofitaroundyourcurrentprocess,whileprovidingnewpossibilities.
Instant reports give real-time access to qualitydata, enabling you to take informed decisionssooner.
Standard templates provide countless reportingpossibilities for a range of applications, andthe capability to customise reports and createindividuallayouts.
Whenmorecreativityisneededapowerfulreporteditorputscontentrichoutputanddrag&dropcapabilityatyourfingertips.
Should you need to further analyse your measu-rementresultstheinspectiondatabasestoresyourdatasafelyinaconvenientcentrallocation.
OUTPUT FILESCAMIO supports several output file formats as standardFormat ExtensionPortableDocumentFormat .pdfCommaSeparatedValues .csvExtensibleMarkupLanguage .xmlDataManipulationLanguage .dmlDMISOutFile .dmo
Section Profile• Multiplesection profiles• Minimum/maximum pointdeviation• Visualiseprofile tolerances• Sectiondatafeature construction
CAD Comparison• Instantevaluation ofsurfacedeviation• Furtherinvestigate areasofintertest• Annotate dimensions andtolerances• Best-fitanalysis andreporting
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CAMIO provides the flexibility of differentprogrammingstylesandtwoprogrameditors-aneasytouseblockviewofinspectionobjectswithfamiliardrag&dropcapability,andamorepowerfulDMISeditorforin-depthprogramming-both supportnativeDMISprogramsandare100%compatible.
To safeguard your investment in inspectionprograms, CAMIO’s program interoperabilityensures forward compatibility of your CMMprograms. Allowing you to migrate fromolderversionsofsoftwareincluding3rdpartysoftware,andupgradeyourhardwarewithouthavingtorewriteyourDMISprograms.
CAMIO gives you the freedom to generate programs using the program-ming technique you prefer - online and offline using CAD, or teach and learn using the CMM handbox.
PROBE CHECKCAMIOprovidespowerfulvisualizationtoolsforeditingprograms,previewingchangesanddebuggingnewprograms.
Inspection ObjectsAssociatedmeasurementblocksforsimplicity
Drag & DropFamiliarWindowsdrag&dropcapability
DMIS text EditcommandsdirectlyusingtheDMIStexteditor
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Program Editor
Programloops
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Timers
Intrinsicfunctions
Externalfiles
Relationaloperators
Errorrecovery
Logicaloperations
Selectiveprocessing
Userinput
Measurementresults
Variables
Macros
Dataoutput
HIGH-LEVEL LANGUAGECAMIO high-level commands extend the capability ofyourCMMprogrambeyondinspection–withadvancedfunctions including conditional program executionbased on variable parameters such as measurementresults,operatorinputandexternaldata.
DMIS window ContextdialogboxesforeditingDMIScommands
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PROGRAMMING HUBFor programming teams with a mix ofCMMsandprobingtechnology-CAMIOfacilitates the creationanddeploymentofCMMprograms,probingdatabaseandreporttemplatesfromacentrallocation.
• VirtualCMMsincludingnonLKmodels
• Libraryoftouchprobes,scanning probes,laserscannersandaccessories
• CMMspecificprogramtemplates andconfigurationsettings
• NativeDMISlanguageCMMprograms
• Masterprobeandcalibrationdatabase
CAMIO simulation allows programmers to fully prepare programs and optimise measurement sequences offline – ensuring programs are ready before parts arrive for inspection, and dramatically reducing CMM downtime when proving out programs.
Path Planning Easy to use path planner and sequenceeditor
Feature Properties Measurementblocksandgrouppropertiesforrapid programming
Sequence Preview Graphicalpreviewwithpowerfuldrag&droppatheditor
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Simulation
CAMIO’s virtual CMMprovides a realisticofflineCMM programming environment, with accurateCMM and probemotion sequences for collisiondetectionandcycletimeestimations.
SeverallevelsofsimulationareavailableincludingCMMs library’s, multi-sensor probing, multiplework-piecemodels,holdingfixtures,changeracksandrotarytables.
COLLISION DETECTIONAutomatic collision detection allows for a safeworking distance between the moving virtualCMMandworkpiecemodels.
Probe collisions and near misses are detectedautomatically and corrected offline before theprogramissenttotheCMMforuseonline.
Optimisation Automaticoptimisationofmeasurementsequences
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Improve quality
Closed-loop manufacturing
Centralized data
Reduce costs
Increase productivity
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INLINE CMM AUTOMATIONIn-line CMM automation allows manufacturingcellstoincreaseproductqualityandproductionefficiency.TheCMMisfullyintegratedinthecellwithallsequencingmanagedbythecellcontrolsystemandCAMIO8automationsoftware.
•Rapiddetectionofprocessvariationenables correctiveactionsinreal-timewhile maintainingtheflowofproduction.
•Automaticmonitoringofthemanufacturing cellforaquickresponseshouldthe unexpectedoccur.
•Personnelandequipmentsafeguarded bypresencedetectiondevices andothersafetyequipment.
Packaging
Rework
1stMechanization water power, steam power
Mass production, assembly line,
electricity
Computer and automation
Cyber Physical Systems
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THE SMART FACTORY Industry 4.0 defines what has been called the smart factoryWithin a smart factory manufacturing systems communicate andcooperatewithoneanotherandhumans.In-linemeasurementprovidesimmediatefeedback,enablingoptimizationoftheprocess inreal-time.Manufactures benefit from, superior cost efficiencies, better qualityproductsandhigherproductivity.
CAMIO automation software provides a modular solution for CMM automation - with options to choose the level of CMM automation capability based on the application and setting.
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Automation
CMMinspection
Stackerrobot
Controlinterface
Wash plant
MachiningIncominggoods
Designandproductionvalidation
Storage
STAND-ALONE CMM AUTOMATIONStand-alone CMM automation increases utilisation andmakestheCMManeasytousequalitytoolforproductionoperators. The CMM is controlled by an operator withsupportfromCAMIOautomationsoftware.
• Intuitiveprogrammenuallowsuserswithminimal trainingtooperatetheCMMsafely.
•Optimisationofpartloadingandprogramexecution keepstheCMMmeasuringefficientlyandwithminimal delaysbetweentasks.
•RunningtheCMMismadeeasybyinputdevicessuchas barcodereadersandRFIDtagsforpartidentification.
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www.LKmetrology.com
LK METROLOGY Europe S.r.l. Corso Orbassano, 402/1610137 Torino, ItalyTel: +39 011 0743945Email: [email protected]
LK METROLOGY Ltd.Argosy Road, East Midlands Airport,Castle Donington, Derby,DE74 2SA United KingdomTel: +44 (0)1332 811138Email: [email protected]
LK METROLOGY BelgiumTechnologielaan 11,3001 Leuven, BelgiumTel: +32 (0)16 387550Email: [email protected]
LK METROLOGY Inc.29550 W. K. Smith Drive, Unit BNew Hudson, MI 48165United StatesTel: + 1 (810) 263 6100 Email: [email protected]
LK METROLOGY GmbhSiemensstrasse 24,D-63755 Alzenau, GermanyTel: +49 6023 9292617Email: [email protected]
LK METROLOGY SAS39, rue du Bois Chaland,91090 Lisses, FranceTel: +33 184 860585Email: [email protected]
LK METROLOGY China Co. Ltd.Room 401, HuaTeng Building, No. A302, Jinsong 3rd Zone, Chaoyang District, Beijing,P.R. of China.Tel: +86 10 87768860Email: [email protected]