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    Arish Cement Company

    Ball Mill Testin

    Axial Testing

    CM1 Crash stop test ( 1st Compartment)

    Sample 9 !

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    Arish Cement Company

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    Arish Cement Company

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    Arish Cement Company

    ' $

     

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    Mill TestingAxial Testing

    CM1 +un out test ( %st Compartment)

    Sample 9 !

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      ill (m)

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    Annual 4nspecti

    T!

    Cement plant BM4C

    Mill num6er CM 1

    Supplier 70D

    Plant process Dry

    Mill diameter "#

    Mill length 1'#11

    4nstalled po8er % %

    Speed o, rotation 1&

     Type o, circuit Close

    +otation anti : cloc;8ise

    )4.45

    4nternal Diameter o, compartment (D)4.44

    ?olume o, compartment (m)$#$

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    #$&

    0/D#91

    Charge @()%#9

    "#

    Charge .(t)9

    riginal charge .(t)34

    5e8 charge re@uired (t) 1

     Total charge re@uired

    2 -all .eig+t m

    Cham6er 1

    se,ull length "#"&

     Type o, lining Step shell li,ting

     Type o, diaphragm 4ntermediate

    Diaphragm slots 8idth ( Design ) 5ot Determined

    Diaphragm slots 8idth ( Actual ) 5ot Determined

    -all 6+age in meti6 tons ( 7iginal) $#'&

    !uent !al6ulated !+age 8 8all sam:ling Met+od

    !uent

    Diameter 9mm %1#1'

    Diameter $mm %'#&&

    Diameter 'mm %#1

    Diameter mm 11#&

    Diameter &mm

    Diameter "mm

    Diameter mmDiameter %&mm

    Diameter %mm

    Diameter 1'mm

     Total $#9

    illing degee %#9

    e;uied tonnage 353

    Total 6+age e;uied

    ,ree space ,rom #media to centerline o,mill (h)

    Bul; 8eight

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    is little +ig+e .+i6+ need moe ginding e?6

    Blaine 1

    +esidue 9! #+esidue "&! 1"#&

    ?4S4

    Cement type

    !+am8e 1

    Measured =olume load %#9

    >ining conditiongood 6ut the

    Maximum 6all diameter 9

    Minimum 6all diameter &

    Ball charge condition regular

    Material le=el under/o=er 6alls moderate/little =er

    Coating on lining =ery slight

    Coating on 6alls slight

    ncrushed particles at the diaphragm a6it

    Diaphragm condition Semi: Bloc;ed

    Maximum 8idth o, slots 5ot Determined

    Slots 6loc;ed Semi: Bloc;ed

    Central screen condition .a6ricared ne8 one 8i

    !+am8e 2

    Measured =olume load %9

    >ining condition regular

    Maximum 6all diameter &$

    Minimum 6all diameter 1&

    Ball charge condition regular

    Material le=el under/o=er 6alls o=er 6alls ":& cmBalls classi-cation unclassi-ed 8ell

    Coatin on linin a6it

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    on o, cement mill 5o#1

    Date I Sep# %1&

    #$!A &ATA

    m

    m

    ;<

    rpm

    2 met+ods ( "/& , -all .eig+t Met+od )

    Compartment %

    %#99 #1

    %#9' #9

    # #%

    3.006

    10

    4.47

    1&#$&

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    #''1

    #'%

    29

    4.5

    20 25

    204 2913

    02 5

    5

    t+od

    Cham6er %

    m 1 m

    Corregator classi,ying

    utlet

    mm 5ot Determined mm

    mm 5ot Determined mm

    t%"#9%

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    ton 991 ton

    132

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    ypsum Additi=es

    #& &

    &% C"A. 11#$

    %#" CA '#$&

      ien

    cm%/gr

     . T02 M4>>

    0/D Method

    e is Dispalcement

    mm

    mm

      ith 8orn out

    1/" 6all appear

    5eed to clean

    h higher slot 8idth 1 mm

    0/D Method

    mm

    mm

      ith 8orn out

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    Annual 4nspection pla

    T!"#$

    Cement plant

    Mill num6er

    Supplier

    Plant process Dry

    Mill diameter

    Mill length

    4nstalled po8er

    Speed o, trotation

     Type o, transmission

     Type o, circuit Close

    +otation anti : cloc;8ise

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    e;uied tonnage 95

    2 "/& Met+od

    Compartment 1

    .ree height 01(m) #9

    .ree height 0%(m) #1

    .ree height 0(m) #1%

    A=erage 0(,ree space) 3.103

    length o, compartment(>) 4.5

    4nternal Diameter o, compartment (D) 4.45

    ?olume o, compartment (m) 9#9&

    #$'$

    0/D #9'Charge @() %&

    "#

    Charge .(t) 3

    >ast charge .(t) 34

    5e8 charge re@uired (t) 100

     Total charge re@uired

    ?4S4T

    Cement type

    !+am8e 1

    Measured =olume load

    >ining condition good

    Maximum 6all diameter

    Minimum 6all diameterBall charge condition regular 8ith 8orn out

    Material le=el under/o=er 6alls moderate

    Coating on lining 5o

    Coating on 6alls Small

    ncrushed particles at the diaphragm a6it

    Diaphragm condition +egular

    Maximum 8idth o, slots

    Slots 6loc;ed a6it

    Central screen condition regular

    !+am8e 2

    Measured =olume load %#'

      #

    Bul; 8eight

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    Maximum 6all diameter &$

    Minimum 6all diameter 1&

    Ball charge condition regular 8ith 8orn out

    Material le=el under/o=er 6alls o=er 6alls :$ cm

    Balls classi-cation a6it unclassi-ed 8ell

    Coating on lining a6it

    Coating on 6alls smallncrushed particles at the diaphragm a6it

    Diaphragm condition good

    Maximum 8idth o, slots 9 mm

    Slots 6loc;ed a6it

    Central screen condition good

    ther comments

    Crash

    Samples ta;e

    Cham6er 1 / Sei=e micron %1%1 "#%

    % "#$

    %#1

    " 1#$

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      1 2 5 4 1 2 5 4

    9

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    T:i6al ginding &iag

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    Cham6er % / Sei=e micron %1%

    1 19#$

    % 19#&

    1"#'

    " 1%#&

    & $#"

    '#9

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    #ote As seen fom t+e @gue .e +aFe a 8it :o8lem at t+e90 mm lo6ated so .e must load t+e

    1 %

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    Retained % , -laine

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    Samples ta;enthrough the mi

    Separator 23ciency

    Sample

    Mill outlet&

    Separator +e*ect %%#"

    Separator outlet ( -ne ) #"

    Circulation load 150

    S t 23 i

    #ote As seen fom t+e @gue .e +aFe a 8it :o8lem -et.

    .+i6+ meet t+e loss of 8ot+ diamete in 8all .eig+t met+od

    Sei=e ( 9 Micron )residue

    Je6ti

    1 % " &

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    %

    %&

      2nd !+am8e &ig

    Je6tiFe %en

    -laine 6m2/g

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    Circulation load

    Sei=e Method

    150 ,eed

    1"

    150

    Mill po8e

    : DA<

    Cham6er 1

    D "#"&

    A #$1

    < ''#"

    5 1&

    5et 7< 1%#%9

    ross 7<&%

    Cham6er %

    D "#"&

    A #$

    < 1$#9%

    5 1&

    5et 7< %$%#&

    lo. 6i6ulation load im:oFe t+e feed fo mill is less and not.+i6+ also im:oFe t+e se: ?6ien of se:aato at t+a

    &iJeen6e 8et.een t+e 6i6ulation load in t.o met+ods madditiFes +aFe a 8ig Faiation , need fo 6ali8ation .eeHl

    NET KW = 0.2846 DAWN

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    ross 7< &%

     Total mill

    5et 7< / ross 78 ( mill) 0

    +e,erence 5et 7< / ross 78 ( mill) 09 094po8er loss 01

    po8er loss 10

    siEe

    9 F

    $ F %1

    ' F 1"1

    F $$$

    Total ( 1st 6+am8e )

    F $$$

    & F &1"

    " F %F 111

    %& F "#%

    % F %#$

    1' F %#%

    Total ( 2st 6+am8e )

    Total mill

     Total 8ear

     Total mill production

    $t means $f t+e design 53H./t so 1% moe:o.e loss me+as in6eased 8 312(1%) so t+e total 6onsum:tion .ill

    one 6all original 8eight(gr)

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    8ear rate ,or mill

    %1%(%&mm(1mm(&mm)(%&m(1mm)(&m(%&m(9m(1mm(&mm)(%&m(1mm)(&m(%&m(9m(&mm)(%&m(1mm)(&m(%1m(9m((&(1$(1%($("(%

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      n ,or cement mill 5o#%

    !A &ATA

    m

    m

    ;< lateral

    rpm 6i:lateral

    central

    annular

    l/h

    l/h

    &egee ) 2 met+ods

    Cham6er %m m

    mm mm

    mm 9 mm

    t t

    t

    t

    t

    t t

    t t

    t

    t

    t

    t

    tt t

    Corrug

    Autlet

    $:1

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    ton 1 ton

     

    Compartment %

    #1

    #1

    #9

    3.097

    10

    4.45

    1&"&

    #$'%

    #925.59

    4.5

    190

    204

    24

    549

      T02 M4>>

    Ball 8eight method

    mm

    mm

    1/" 6all appear

    mm

    Ball 8eight method

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      top test

    inside the mill

    9 "&&#% '$#1

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    3 9 94 10

    !ement mill

    digam

      m fo 1st !om:atment

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    9 "& Blaine cm%/g

    "#& 1#1 1"1'

    "#& 1 1"'

    &'#9 1%

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    %#' "$ %$

    %%#" "#' %"%1$#% "# %%%

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      8eginnig of t+e mill es:e6iall 8et.een mete 1 to 2 .+ee ill .it+ 90 mm to ease t+e 6us+ing

    " "#&

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      ll circuit ( separator 23ciency )

    Sei=e ( 9 Micron ) .ine

    9"#&

    ''#

    99#

    0 93

    en t+e aea 3 m to m .+ee t+e lo6ation of 50 and 24

    e +aFe to to: u: t+ese diametes to im:one t+e 8line , seiFe

    Fe engt+ ( m )

    ' $ 9 9#& 1

      am (-laine 6m2/g)

    Blaine cm%/g

      t+ ( m )

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    .eed re*ect Method

    +e*ect

    1#

    200

      calculation

      .ormula

    Internal Diameter of Mill

    1.073 - J

    Charge weight in Tonne

    Mill !ee" in #$M

    025

    4nternal Diameter o, Mill

    1#' : H

    044

    s mentioned in !!R :anelt lo. 6i6ulation load

    test 6e,ore Crashstop % Hune

    an t+e .eig+t feede of 6linHe g:sum ( seiFe met+os tusted t+an .eig+t met+od)

    Charge 8eight in Tonnes 

    Mill speed in +PM 

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    "ig+ :o.e loss

    higher 7

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    233 g/t total

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    Ather## Ather##Ather## Ather##

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    %&1$ %&1#$ "$#% 1"#1 19#" #

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    '9 %' %#1 9#9 9#19 1#1%'" $ 1#1 %$# 1"#$ '%

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    1$" 19# # %#'$ #% 1#'

    1392 10

    235 25

    91

    14

    8eight o,samples

    colected ,rommill (;g)

    a=erage 8t#o, one 6all

    (gr)

    loss on one 6all(gr)

    o, 8earper 6all

    total 6alls8eight in mill

    ( ton)

    total charge8eight

    re@uired( ton)

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    233

    Ather##

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    %1%! 1&!

    1 %%#% 9#$ "#"

    % 1'# "#% "#$

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    9 #$ 9#% 1$

    1 #" 11#% 1'#$

    11 # '# 1#%

    1% #" #" 1#%1 #% $ 1#%

    1" #% % 9#%

    Diaphram #% 1#" $

    Reject 0.8 12.2

    Out let 0.2 1.6

    Fine pro, 0 3.2

    +egard

    Reject 99.2 87.8

    Out let 99.8 98.4

    Fine pro, 100 96.8

    $&!

    850 µ 212 µ

    850 µ 212 µ

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    9! '&! "&! ! %1%! 1&!

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    fne Blaine

    20.2 32.8 48 48.6 60.6 49.4 1303

    6.8 12.6 22.8 23 39 61 2004

    3.4 4.4 7 7.4 25 75 3241

    fne Blaine

    79.8 67.2 52 51.4 39.4 50.6 1303

    93.2 87.4 77.2 77 61 39 2004

    96.6 95.6 93 92.6 75 25 3241

    $&!

    150 µ 90 µ 75 µ 45 µ 36 µ

    150 µ 90 µ 75 µ 45 µ 36 µ

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    9! '&! "&! !

    "9#$ 9#%

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    Annual 4nspecti

    T!

    Cement plant BM4C

    Mill num6er CM 1

    Supplier 70D

    Plant process Dry

    Mill diameter "#

    Mill length 1'#11

    4nstalled po8er % %

    Speed o, rotation 1&

     Type o, circuit Close

    +otation anti : cloc;8ise

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    #$&$

    0/D#9

    Charge @()%#'

    "#

    Charge .(t)91

    riginal charge .(t)34

    5e8 charge re@uired (t)

     Total charge re@uired

    2 -all .eig+t m

    Cham6er 1

    se,ull length "#"&

     Type o, lining Step shell li,ting

     Type o, diaphragm 4ntermediate

    Diaphragm slots 8idth ( Design ) 5ot Determined

    Diaphragm slots 8idth ( Actual ) 5ot Determined

    -all 6+age in meti6 tons ( 7iginal) $#'&

    !uent !al6ulated !+age 8 8all sam:ling Met+od

    !uent

    Diameter 9mm %1#1'

    Diameter $mm %'#&&

    Diameter 'mm %#1

    Diameter mm 11#&

    Diameter &mm

    Diameter "mm

    Diameter mmDiameter %&mm

    Diameter %mm

    Diameter 1'mm

     Total $#9

    illing degee %#'

    e;uied tonnage 353

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