clcproject

BALAJI INFASTRUCTURE PVT LTD.

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PROJECT REPORT

OF

BALAJI INFRASTRUCTURE PVT LTD

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INDEX



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OBJECTIVE OF THE PROJECT: BALAJI INFRASTUCTURE PVT LTD. is a venture setup to facilitate the construction

industry by supplying all the related materials used for construction of different

infrastructure facilities so as to accommodate the developmental change. The objective of

the company is not only to facilitate the industry but to facilitate the industry by

introducing revolutionary products which makes the quality of construction far better

then using traditional products and also which helps in saving time in construction period.

The company will enter into production of such revolutionary products along with a

research and development centre to make such revolutionary ideas turn into reality. Also

the aim of the company is to provide one stop services required for construction of any

kind of infrastructure i.e. providing all the raw materials such as sand, iron, steel, cement,

blocks and bricks (in case of small project) all under one roof. This will save clients time,

by not hindering places for requisite services, require for their project. Also tie-ups with

leading Builders, Architects and Interior Designer, Chartered Accountants & Cost

Accountants will enable the potential client to find all the services under one roof for his

potential project.

Constant endeavor of the company will be to introduce such method of development so

as to facilitate the construction industry by making a quality product of international

specification and that too in most economical way. There always will be scope of

introducing new methods and technologies in this field as value for money is always

appreciated by the customer.



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The very first revolutionary product which the company wants to start of with is Cellular

Lightweight Concrete (CLC) Blocks, Panels, etc.. this product has been successfully used

all over the world and in India. Mumbai and Pune are the major cities where use of these

blocks is done in a large scale in Maharashtra. As government is implementing ban on

use of clay bricks in many areas soon it will be scraped from the construction industry.

Conventional bricks contribute to global warming and to soil erosion which damages the

natural resources. There is an increase in the pace of use of these blocks. The blocks are

preferred for the large scale construction sites which results in substantial saving in cost

as well as time.

• WHAT IS CLC ?

Cellular Lightweight Concrete (CLC) Blocks is a version of lightweight concrete that is

produced like normal concrete under ambient conditions. These blocks are environment

friendly and manufactured from common natural raw materials. The energy consumed in

the production process is only a fraction compared to the production of other materials

like clay bricks etc.. and emits no pollutants and creates no toxic products or by products.

It is produced by initially making slurry of cement + sand + fly ash + water, which is

further mixed with the addition of pre-formed stable foam in a concrete mixer under

ambient conditions. The foam imparts free flowing characteristics to this slurry due to

ball bearing effect of foam bubbles enabling it to easily flow into all corners and compact

by itself in the moulds/forms without requiring any kind of vibrations or compaction

(20% volume of air).



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CLC technology has been used in over 45 countries of the world over past 30 years to

construct over a hundred thousand houses, apartments, schools, hospitals, industrial,

commercial buildings etc.. the new product brings quality housing closer to the masses at

a faster and at a lower cost.

Lightweight and free flowing, it is a material suitable for a wide range of purposes such

as, but not limited to, panels and block production, floor and roof screeds, wall casting

(readymade walls), complete house casting (readymade house), sound barrier walls,

floating homes, void infills, outdoor furniture and many more applications.

• APPLICATIONS OF CLC:

o Ideal for Multi storied buildings

o Most suitable for where thermal comforts at home and saving in air-

conditioning costs are reduced

o Best for all fire rated applications

o Ideal for ecological green buildings

o Ideal for additional floors in existing building

o Suitable for both load bearing and non load bearing walls



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• ADVANTAGES OF CLC:

1) LIGHT WEIGHT:

Being light weight it reduces the load on foundation and structure resulting in

substantial saving in steel and cement. It weighs 1/3rd the density of clay bricks.

This also improves the stability of the structure.

2) LOWER WATER ABSORPTION:

The closed cell structure of the blocks reduces water absorption, so no more damp

spots on the wall.

3) HIGH THERMAL INSULATION:

Superior thermal insulation of the blocks makes it comfortable for the occupant. It

results in reduction of electricity cost due to reduction in air conditioning load.

Low thermal conductivity. Thermal performances 5 times better than clay bricks &

10 times better than RCC. Interiors remain cool in summers and warm in winters.

4) LOWER LABOUR & MATERIAL COST:

Decrease in number of joints and accurate dimensions of blocks results in reduced

cement mortar, plastering and labour. No need to plaster the walls, direct

implementation of POP can be done that too only 1mm layer of POP is sufficient.

1mm layer of cement plaster for outside walls is required. This way there is a huge

savings in cost of labour and cement. The quality also improves. Savings in mortar.



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5) INCREASED CARPET AREA:

Optimum width results in increased carpet area when compared to brick walls. An

engineered block, it can be offered in any thickness as per the construction design.

For eg: by using 150mm thick block instead of 9 inches brick, the customer gets an

additional carpet area of 2% to 3%. The savings on account of additional carpet

area gained is more than the cost of blocks.

6) QUICK AND EASY ASSEMBLY AND HANDLING:

Being larger in size the blocks speeds up the construction process and makes it

simpler. Apporx. 7 bricks are equal to 1 block, but it doesn’t weigh as much as that

of 7 bricks, it offers superior reliability and chase cutting features as compared to

hollow blocks and concrete blocks (AAC).

7) SUPERIOR SOUND INSULATION:

Acoustic properties of the blocks are superior compared to other walling materials.

8) ECOLOGICAL STABILITY:

The manufactured blocks are Green Blocks. No Green House Gases are emitted

during the manufacturing process. Valuable top soil is also not consumed, not

resulting into soil erosion. Carbon Credit are also available on the manufacturing

of blocks which further evidences that it is a green and eco friendly product. Also

many institution which rates the building into different categories rates the building

using CLC blocks as Energy Saving Buildings.

9) SUPERIOR FIRE SAFETY:

These blocks offer superior fire safety. Upto 400 degrees the block doesn’t emit

any toxic fumes.



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10) AVAILABILITY THROUGH ALL SEASONS:

CLC block is available all round the year, even during monsoons when the

availability of fire clay bricks is not consistent.



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• PROMOTERS & DIRECTORS:



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• MARKET:

The construction industry boom can be seen in almost all the developing countries. As

the development takes place construction of new infrastructure is necessary to

accommodate the change. The demand for supplies is high, supply of raw material

like bricks, cement, sand, iron and steel, builder hardware, paints, manpower and

everything else regarding construction.

The construction industry is also very vital because anybody who is concerned with

the economic development these days highlights the need for infrastructure

development. The infrastructure is in the form of roads, ports, buildings, factories and

so on and all of them involve construction.

Bricks remain one of the most important building material in the country. Brick

making is a traditional industry in India, generally confined to rural areas. Notably, the

Indian Brick Industry, with more then 1 lakh production units producing about 100

billion tons of bricks annually. It is the second largest brick producer in the world after

that of China. It is more importantly one of the largest employment generating

industries, employing millions of workers. However, brick making is an energy

intensive process as fuel costs account for almost 30% of the production cost.

The country consumes about 180million tons of brick, exhausting apprx. 340million

tons of clay every year and about 5000 acres of top soil is made infertile for long

period.



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Despite all initiatives to introduce alternative walling materials like CLC Blocks, Sand

Lime Bricks, AAC blocks, Fly Ash Bricks, it is envisaged that SLB and CLC would

occupy the dominant position in the foreseeable decade.



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INVESTMENT: The project calls for the following investments to set up a unit to manufacture 100 cu.

Mtr / day (sizes: 600mm x 200mm x 100mm / 150mm / 200mm) of final dry oven

density ranging between 1500kg/cu.mtr adjustable to 2200kg/cu.mtr. The Plant &

Machinery are indigenously available through different dealers.

PROJECT COST AND MEANS OF FINANCE:

Sr. No. Particulars Amount Rs. (apprx. Figs in Lacs) PROJECT COST

1. Land Development & Building 5.00

2. Plant & Machinery (CLC) 85.00

3. Plant & Machinery (Ancillary to CLC) 3.00

4. Plant & Machinery ( Others) 3.00

5. Office Equipments & Misc. Fixed Assets 3.00

6. Vehicles 5.00

7. Initial Deposit ( For Raw Materials) 10.00

8. Shed & Storage 5.00

9. Margin Money for Working Capital 25.00

TOTAL PROJECT COST 144.00

MEANS OF FINANCE 1. Equity from Promoters 45.00

2. Bank’s Term Loan (Interest Rate @ 14.5%) 99.00

TOTAL FINANCE 144.00



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