Clamshell grab Model line DCS - PRODEM Attachments · 2020. 6. 2. · The Clamshell grabs of the...

Operating- and maintenance manual Service manual Spare parts lists

Clamshell grab – Model line DCS

Clamshell grab

2

Table of contents:

Part 1. Operating manual ..................................................................................................... 3 1.1 Product identification: ................................................................................................. 3 1.2 Terms of guarantee: ................................................................................................... 4 1.3 General safety instructions: ........................................................................................ 5 1.4 Product information: ................................................................................................... 6

1.4.1 Assembly: ............................................................................................................ 6 1.4.2 Product description: ............................................................................................. 6 1.4.3 Design features: .................................................................................................. 6 1.4.4 Plug system: ........................................................................................................ 6 1.4.5 Measures / Technical data: .................................................................................. 7 1.4.6 Recommended Hydraulic fluids: .......................................................................... 7 1.4.7 Employment: ........................................................................................................ 8

1.5 Transport / Storage: ................................................................................................... 9 1.6 Installation and initiation: .......................................................................................... 10

1.6.1 Positions of the hydraulic connectors at the rotator: .......................................... 11 Part 2. Service manual ...................................................................................................... 12

2.1 Inspection: ............................................................................................................... 12 2.1.1 Items of daily inspection: ................................................................................... 12 2.1.2 Items of weekly inspection: ................................................................................ 12

2.2 Maintenance ............................................................................................................. 13 2.2.1 Items of daily maintenance / after 8 operating hours: ........................................ 13

Part 3. Spare parts lists: .................................................................................................... 14 3.1 DCS05 / Z-Z05 with AG 5-2 ..................................................................................... 14

3.1.1 DCS05 / Z-Z05 - Grab cpl. - Spare parts ........................................................... 14 3.1.2 DCS05 / Z-Z05 - Grab cpl. - Picture ................................................................... 15 3.1.3 DCS05 / Z-Z05 - Cylinder - Picture/spare parts ................................................. 16

3.2 DCS1 / Z-Z1 with AG 5-2 ......................................................................................... 17 3.2.1 DCS1 / Z-Z1 - Grab cpl. - Spare parts ............................................................... 17 3.2.2 DCS1 / Z-Z1 - Grab cpl. - Picture ....................................................................... 18 3.2.3 DCS1 / Z-Z1 - Cylinder - Picture/spare parts ..................................................... 19

3.3 DCS2 / Z-Z2 with AG 5-2 ......................................................................................... 20 3.3.1 DCS2 / Z-Z2 - Grab cpl. - Spare parts ............................................................... 20 3.3.2 DCS2 / Z-Z2 - Grab cpl. - Picture ....................................................................... 21 3.3.3 DCS2 / Z-Z2 - Cylinder - Picture/spare parts ..................................................... 22

3.4 DCS3 / Z-Z3 with TH609H-2-G3/4” .......................................................................... 23 3.4.1 DCS3 / Z-Z3 - Grab cpl. - Spare parts ............................................................... 23 3.4.2 DCS3 / Z-Z3 - Grab cpl. - Picture ....................................................................... 24 3.4.3 DCS3 / Z-Z3 - Cylinder - Picture/spare parts ..................................................... 25

3.5 DCS4 / Z-Z4 with AB1000-30-PV ............................................................................. 26 3.5.1 DCS4 / Z-Z4 - Grab cpl. - Spare parts ............................................................... 26 3.5.2 DCS4 / Z-Z4 - Grab cpl. - Picture ....................................................................... 28 3.5.3 DCS4 / Z-Z4 - Cylinder - Spare parts. ................................................................ 29 3.5.4 DCS4 / Z-Z4 - Cylinder - Picture ....................................................................... 30

3.6 DCS5 / Z-Z5 with AB1500-31-PV ............................................................................. 31 3.6.1 DCS5 / Z-Z5 - Grab cpl. - Spare parts ............................................................... 31 3.6.2 DCS5 / Z-Z5 - Grab cpl. - Picture ....................................................................... 32 3.6.3 DCS5 / Z-Z5 - Cylinder - Spare parts. ................................................................ 33 3.6.4 DCS5 / Z-Z5 - Cylinder - Picture ....................................................................... 34

Clamshell grab

3

Part 1. Operating manual

1.1 Product identification:

Position of identification data

1 1. Serial number – rotator

(on identification plate – rotator)

2

2. Serial number – grab (stamped onto frame) 3

3. Identification plate - grab

Explanation of identification plate

Contact postal address

Max. lifting capacity – grab

Max. working pressure - turning

Max. oil amount - turning

Max. working pressure – griffin

Max. oil amount – griffin

Max. weight of carrier machine

Identification information:

Trader- / customer number

Type designation – grab:

Serial number – grab:

Serial number – rotator:

Type designation – carrier machine:

Day of delivery:

Trader information:

Name: Branch:

Address:

Customer number:

Phone: Fax:

E-Mail: Contact person:

Clamshell grab

4

1.2 Terms of guarantee:

A) Guarantee period Prodem offers a guarantee period of 12 months after delivery of the product.

B) Guarantee extent The guarantee shall include all parts showing defects which are traceable to material or production faults.

C) Guarantee completion a) Guarantee claims must be submitted to Prodem in writing (see D Guarantee notification). b) Defective parts, replaced within the scope of the guarantee, shall remain the property of the HGT. Upon request they

must be delivered immediately to the manufacturer for the purpose of guarantee claim settlement (see E Allocation). c) Spare/replacement parts must be ordered from Prodem on account. d) After the investigation by Prodem, an evaluation and a written statement are made and if necessary a credit note of

the resulted costs.

D) Guarantee notification Guarantee claims must be submitted to PRODEM in writing within 4 weeks after the damage or fault has occurred and must include the following information:

Type identification number of PRODEM product

Factory and, where necessary, rotator ID number

Denotation of the defective part ( if possible with PRODEM - spare part number )

Date and kind of the damage

Possible cause of damage (photographs as required)

Information about deployment and carrier machine ( digger / crane )

E) Allocation Defective parts must be made available free of charge for PRODEM min. 6 weeks after guarantee notification for investigation of the defect. Defective parts which are not returned to PRODEM/and/or are not made available for the investigation are excluded from the guarantee.

F) Guarantee exclusion The following shall be excluded from the guarantee:

Damage incurred by improper assembly of machine parts and/or hydraulic components, as a result of improper use or maintenance or damage incurred during transport.

Defects which are traceable to repairs carried out by a non-authorised third party.

Defects incurred by the use of foreign spare parts.

Damage to parts subject to normal wear, such as e.g.: sleeve bearings, hoses, bolts etc.

Secondary damage traceable to the delayed replacement of wearable parts.

If repairs are carried out independently by the owner on machine parts during the guarantee period without the prior consent of the manufacturer (PRODEM), guarantee and/or liability claims shall become void.

G) Guarantee claims Guarantee claims shall only relate to the possible cost-free delivery of replacement parts. Travel and wage costs shall be subject to negotiation. We reserve ourselves to adapt assembly/disassembly hours in individual cases on a necessary measure. To customer service expenditures the following, firm sentences apply:

Assembly/disassembly by mechanic

Travel expenses of mechanic, vehicle included

H) Special arrangements Special arrangements according to the specified points 1-5 are to be submitted in writing before conclusion of the sales contract and be confirmed by PRODEM in writing. Later special arrangements cannot be considered.

I) Contact – guarantee: PRODEM

Clamshell grab

5

1.3 General safety instructions:

Please observe the following items before assembling or operating this machine component:

1. First read this operating manual thoroughly! Should unclear points or questions arise when reading through this operating manual, please consult you supplier in the first instance.

2. Check whether your carrier machine if suitable for this product!

3. Acquaint yourself with the safety regulations applicable at your place of Work!

4. If you do not comply with the information and instructions given in this operating manual, all guarantee and/or liability claims shall be excluded.

The grab is constructed according to the present state of technology and complies with the currently applicable safety regulations. Unforeseeable factors may, however, affect the safety of the grab. It is therefore extremely important to precisely adhere to the safety regulations.

Safety rules:

1. Any damage to the grab must be repaired immediately by a qualified technician. If necessary, the assistance of the supplier or manufacturer must be called upon.

2. The grab must only be deployed for carrying out tasks for which it is intended.

3. Unauthorised persons must keep clear of the working area of the carrier machine and the grab.

4. Observe all safety regulations applicable at your place of work.

5. Protection or safety devices must not be removed. In the event of damage or loss these must be replaced immediately.

6. When assembling or disassembling the grab, ensure that all connections and attachments are secured in

accordance with the regulations.

7. When repositioning the machine, ensure that the grab is in a safe position. Secure the grab e.g. with chains in order to prevent all uncontrolled movements.

8. When carrying out repairs, only use original replacement parts. If foreign parts are used, the safety of the grab can no longer be guaranteed.

9. Also observe the additional safety regulations given in this operating manual.

Safety regulations are only effective provided these are known and understood.

Please consult your supplier if questions arise.

Clamshell grab

6

1.4 Product information:

1.4.1 Assembly:

Suspension

Rotator

Frame

Cylinder

Clamshell carrier

Clamshell

Exchange teeth

1.4.2 Product description: Special clamshell grabs for hydraulic excavator use as excavating and dredging of grown soil, pulling ditches and cable pits, shipping bulk materials.

1.4.3 Design features: - Multi-functional clamshell grab for oscillating use - Clamshell with clamshell carrier exchangeable within the entire line of products - Rotator with endless hydraulic rotation - Hose protection for rotator connection - Exchange teeth out of high density resistant steel 400 HB

Control unit (Frame with connector and hydraulic unit)

Socket pin - frame

Socket pin - cylinder

Clamshell carrier with clamshell

1.4.4 Plug system: The Clamshell grabs of the series DCS2 – DCS5 are equipped with a plug system, which makes it possible to quick change the clamshell with clamshell carrier and synchronisation steering element. Only the two lower cylinder socket pins and the frame socket pin are to be detached in order to change the clamshell. This economical solution makes a versatile employment, with only one control unit and with the most different clamshell sizes and clamshell forms, possible for the customer.

Clamshell grab

7

1.4.5 Measures / Technical data:

Model DCS05 DCS1 DCS2 DCS3 DCS4 DCS5

Excavator weight class t 1 – 2 1 – 4 4,5 – 8 9 – 12 13 – 21 22 – 30

Max. lifting capacity clamshell t 1 1 2 2 4 6

Max. lifting capacity rotator t 2 4 4 10 10 15

Measure A mm 865 885 1230 1695 2100 2380

Measure B mm 670 630 890 1340 1610 1790

Measure C mm 700 840 1180 1295 1490 1730

Measure D mm 790 950 1305 1410 1700 2000

Cut width E mm 280-400 300-500 270-600 300-800 300-1000 400-1200

Max. bulk density t/m3 2 2 2 2 3 3

Max. closing pressure kN 20 24 27 40 67 95

Max. working pressure griffin bar 250 250 300 350 350 350

Max. working pressure turning bar 250 250 300 320 320 320

Hydraulic connection griffin M18x1,5 M18x1,5 M18x1,5 G3/4 G3/4 G3/4

Hydraulic connection turning M18x1,5 M18x1,5 M18x1,5 G1/2 G1/2 G1/2

Max. oil consumption griffin l/min 25 25 50 60 90 120 Max. oil consumption turning l/min 20 20 20 20 25 25

1.4.6 Recommended Hydraulic fluids:

Hydraulic fluid H-LP e.g.: Mineral oil HLP46

Hydraulic fluid HE ES e.g.: Panolin HLP Synth 32/46/68 Synthetic ester oils Ukabiol HE46

DEA ECONA E46

Agip Arnica S46

Hydraulic fluid HE TG e.g.:

Plant oils Ukabiol HY 32 Brennrag HV32

Hydraulic fluids HFC, HFD, HFA, and HFB are not recommended!

Filter designs for min. oil purity according to DIN ISO 4406. Class 18/16/13

Recommended lubricating greases:

Lubricating grease e.g.: ESSO - MULTI-PURPOSE GREASE (Moly)

ESSO - Joint grease 2-083

Lubricating grease e.g.: AVIA - AVIALITH 2 F (water-resistant)

Clamshell grab

8

1.4.7 Employment:

Operating regulations:

1. Take care to comply with the regulations for operating the carrier machine and the functions necessary for working with the grab.

2. Ensure that all persons keep well clear of the working area of the carrier machine and the grab.

3. Only use the grab to carry out work for which it is designed:

Excavating and shipping

4. Do not use the clamshell grab for:

Hammering

Striking

Tamping

Crushing – The rotary function is not a crushing device!

Coiling – Rotation device is for positioning the grab!

Moving of containers and waggons!

! In the event of improper use all guarantee and / or liability claims shall become void.

Grab is designed for free oscillating employment! Load admission only in vertical grab axle!

Do not pull loads with the grab!

Clamshell grab

9

1.5 Transport / Storage:

The transportation and lifting or lowering of the grab must be carried out using the tools provided for this purpose. Transport:

- Grab installed at the carrier machine (Pict.1): The grab is determined to the transportation claw of the excavator and secured (see operating manual of the excavator)

- The grab is transported in open position (Pict. 2): Place the grab on an even, stable surface (! sharp knives) and take precautions to prevent it from tipping over and slipping. The same is valid during the storage of the grab.

- The grab is transported/stored in horizontal position (Pict. 3): Stabilize the grab under the rotator while storing. Take precautions to prevent it from tipping over and slipping during the transport.

Pict. 1 Pict. 2

Pict. 3

! Before longer storage the grab must be cleaned and maintenance

completely first. An oil exchange is recommended before any further employment! Seals and hoses age, become useless and have to be exchanged in time.

Lifting / moving Always lift the grab at the connection point provided (Pict. 4). Pict. 4

! The following checks must be carried out after each transport: Visual check for transport damages

Check grab for missing parts (see spare parts list)

Check firm seat of screws, bolts and safety devices

Check for leaks in the hydraulic system

If any defects are detected the grab must be repaired immediately by a qualified technician before employment.

Clamshell grab

10

1.6 Installation and initiation:

The carrier machine must fulfil the following requirements:

1. The carrier machine must be fitted with a safe hydraulic unit. In order to realise the two basic functions (rotation and opening/closing) of the grab, two separate hydraulic circuits are necessary.

2. Make yourself acquainted with the hydraulic connection layout for the carrier machine. Errors in the operating logistics must not endanger the safety of the functions.

4. The adapter unit (adapter/suspension/connector) between the carrier machine and the grab must be

designed for the working load of the grab. ! Only use original parts.

5. The working load of the excavator must match the grab type (see 1.4.5 Excavator weight class).

6. Connection values (pressures, delivery volumes) must be checked in advance for compliance with the correct specifications (see 1.4.5 Technical data)

! Never change the pressure and volume settings of safety valves without the permission of the

manufacturer.

- Check whether the connection hoses (excavator - grab) have the correct length and are appropriate for the grab operating pressure.

- Ensure that the correct hoses and connectors are used (Table 1). Take care to follow the supplier’s specifications.

! Improper connectors and/or incorrect hose connections may lead to malfunctioning and damage

to the grab.

Attachment: - Attach the adapter/suspension to the admission on the excavator arm using the stud bolt (Pict. 1/2).

Follow thereby the instructions of the supplier of the carrier machine. - Attach the hoses to the rotator according to their respective functions.

Consider thereby the connection symbols next to the screw threads on the rotator (Pict. 3).

! Ensure absolute cleanliness when attaching all hydraulic hoses. Dirt will damage your hydraulic

system.

Pict. ½

Clamshell grab

11

1.6.1 Positions of the hydraulic connectors at the rotator:

DCS05 – DCS2 DCS3 – DCS4 DCS5

Pict. 3

Thread sizes (Internal threads in the rotator)

Connecting thread DCS05 DCS1 DCS2 DCS3-S DCS4 DCS5

R1 rotate left M18x1,5 M18x1,5 M18x1,5 G1/2 G1/2 G1/2

R2 rotate right M18x1,5 M18x1,5 M18x1,5 G1/2 G1/2 G1/2

GS close grab M18x1,5 M18x1,5 M18x1,5 G3/4 G3/4 G3/4

GO open grab M18x1,5 M18x1,5 M18x1,5 G3/4 G3/4 G3/4

Table 1

Clamshell grab

12

Part 2. Service manual

2.1 Inspection:

Acquaint yourself with the safety regulations applicable at your place of work first.

Inspection

During maintenance and inspection work the grab must be placed on a stable and even surface.

a) Place the grab on the ground b) Switch off the motor of the carrier machine

c) Remove the starter key from the carrier machine d) Block the machine e) Ensure that the hydraulic system is depressurized

f) During inspection/maintenance work place a sign in the machine cabin reading “Do not start / operate”

2.1.1 Items of daily inspection: - Visual check whether any parts are missing - Visual check whether any parts are loose (screws, bolts and safety devices etc.) - Visual check for leaks in the hydraulic system (connectors, hoses, cylinders etc.) - Visual check for signs of mechanical damage (cracks, deformations etc.)

2.1.2 Items of weekly inspection: Check the grab for signs of wear - Play in the bearings (steering element, clamshell, cylinder, adapter) - Exchange teeth

- Stops opening limit - opening min. lifting cylinder assembly dimension (Table 1 - measure E)

- Exchange teeth limit - closing max. lifting cylinder assembly dimension (Table 1 - measure E)

In case of noticeable wear or other defects contact your supplier immediately and arrange for parts to be replaced or repaired.

Assembly dimensions

Opening / E min. Closing / E max.

DCS05 80 mm 290 mm

DCS1 80 mm 290 mm

DCS2 365 mm 520 mm

DCS3 565 mm 815 mm

DCS4 670 mm 1015 mm

DCS5 780 mm 1195 mm

Clamshell grab

13

2.2 Maintenance

2.2.1 Items of daily maintenance / after 8 operating hours: - All bearings (Pict. 2) should be lubricated at least 1x daily and/or after 8 operating hours with multi-

purpose grease

Clamshell grab

14

Part 3. Spare parts lists:

A – Replacement part / E – Spare part / S – Set / V – Wearing part Ma= Torque

= Description of adhesive: Secured with medium strength screw adhesive (e.g. Loctite 638)

3.1 DCS05 / Z-Z05 with AG 5-2

3.1.1 DCS05 / Z-Z05 - Grab cpl. - Spare parts

Item Pc. Designation Group Order-No.

1

1

rotator

E

3007000119

2 1 frame E 2002001001 3 2 steering E 2004001001

4 1 clamshell with steering – 280 E 2006001010 clamshell with steering – 300 E 2006001011 clamshell with steering – 400 E 2006001012

5 4 pin – frame/clamshell V 3009035005 6 4 pin – cylinder/clamshell V 3009035004 7 4 pin – steering V 3009020001 8 4 bush – frame/clamshell V 5003002103 9 4 bush – cylinder retainer V 5003002108 10 4 bush – steering V 5003002001 11 4 bolt A 5001001014 12 4 washer A 5001002084 13 4 bolt A 5001001008 14 4 spring pin A 5001005005 15 8 grease nipple A 5003001001

16 1 bush set ( items 5 – 15 ) S 2013001001

17 2 hose A 5002010238 18 2 threaded adapter ( W ) A 5002001041 19 2 threaded adapter ( E ) A 5002001015 20 2 threaded adapter ( SW ) A 5002001089

21 4 threaded adapter ( VSTI ) A 5002001217

22 1 hydraulic set ( items 17 – 20 ) S 2010001001

23 4 bolt – rotator/frame A 5001001211 24 4 washer A 5001002083 25 4 nut A 5001006002 26 3 tooth V 5004001002 27 6 bolt V 5001001003

28 6 nut V 5001006004

50 1

cylinder E 2011001000 51 2 retainer E 2001001001 52 2 washer A 5001002021 53 2 nut A 5001006005

70 1

hose protection E 3005000001 71 4 bolt A 5001001102 72 4 washer A 5001002060

Clamshell grab

15

3.1.2 DCS05 / Z-Z05 - Grab cpl. - Picture

Clamshell grab

16

3.1.3 DCS05 / Z-Z05 - Cylinder - Picture/spare parts


50

1

cylinder

E

2011001000

1 1

cylinder barrel E 2011001001 2 1 piston rod E 2011001002 3 1 piston E 2011001003 4 1 guide nut E 2011001004 5 2 set screw (! secured with screw adhesive) A 5001007001 6 2 guide band V 5002006002 7 1 rod seal V 5002005002 8 1 rod seal V 5002005001 9 1 scraper V 5002007003 10 1 o-ring V 5002004004 11 1 support ring V 5002014002 12 1 piston seal V 5002003006

13 1

seal set ( items 6 – 12 ) S 2011001005

Clamshell grab

17

3.2 DCS1 / Z-Z1 with AG 5-2



1

1

rotator

E

3007000119

2 1 frame E 2002001001

3 2 steering E 2004001001

4 1

clamshell with steering – 300 E 2006001001 clamshell with steering – 400 E 2006001002 clamshell with steering – 500 E 2006001003

5 4

pin – frame/clamshell V 3009035005 6 4 pin – cylinder/clamshell V 3009035004 7 4 pin – steering V 3009020001 8 4 bush – frame/clamshell V 5003002103 9 4 bush – cylinder retainer V 5003002108 10 4 bush – steering V 5003002001 11 4 bolt A 5001001014 12 4 washer A 5001002084 13 4 bolt A 5001001008 14 4 spring pin A 5001005005 15 8 grease nipple A 5003001001

16 1 bush set ( items 5 – 15 ) S 2013001001

17 2 hose A 5002010238 18 2 threaded adapter ( W ) A 5002001041 19 2 threaded adapter ( E ) A 5002001015 20 2 threaded adapter ( SW ) A 5002001089 21 4 threaded adapter ( VSTI ) A 5002001217


23 4 bolt – rotator/frame A 5001001211 24 4 washer A 5001002083 25 4 nut A 5001006002 26 tooth V 5004001002 27 bolt ( 2 pc./tooth ) V 5001001003

28 nut ( 2 pc./tooth ) V 5001006004

50 1

cylinder E 2011001000 51 2 retainer E 2001001001 52 2 washer A 5001002021 53 2 nut A 5001006005

70 1

hose protection E 3005000001 71 4 bolt A 5001001102 72 4 washer A 5001002060

Clamshell grab

18


Clamshell grab

19


A – Replacement part / E – Spare part / S – Set / V – Wearing part


50

1

cylinder

E

2011001000

1 1 cylinder barrel E 2011001001 2 1 piston rod E 2011001002 3 1 piston E 2011001003 4 1 guide nut E 2011001004 5 2 set screw (! secured with screw adhesive) A 5001007001 6 2 guide band V 5002006002 7 1 rod seal V 5002005002 8 1 rod seal V 5002005001 9 1 scraper V 5002007003 10 1 o-ring V 5002004004 11 1 support ring V 5002014002 12 1 piston seal V 5002003006

13 1 seal set ( items 6 – 12 ) S 2011001005

Clamshell grab

20

3.3 DCS2 / Z-Z2 with AG 5-2




1

1

hose protection

E

3005000001

2 1 rotator E 3007000119 3 1 frame E 2002002001 4 1 clamshell carrier E 2003002001 5 1 steering E 2004002001

6 1 clamshell with teeth and clamshell carrier – 270 S 2007002001 clamshell with teeth and clamshell carrier – 300 S 2007002002 clamshell with teeth and clamshell carrier – 400 S 2007002003 clamshell with teeth and clamshell carrier – 500 S 2007002004 clamshell with teeth and clamshell carrier – 600 S 2007002005

7 2 pin – cylinder/frame

V 3009035003 8 6 pin - clamshell pivot/cylinder/clamshell V 3009035002 9 2 pin – steering V 3009035001 10 1 pin – frame/clamshell carrier V 3009040001 11 2 bush – steering V 5003002102 12 4 bush - frame/clamshell carrier V 5003002101 13 1 folding split pin A 5001004103 14 8 split pin V 5001004003 15 12 grease nipple A 5003001001

16 2 folding split pin A 5001004104

17 1 bush set ( items 7 – 16 ) S 2013002001

18 4 hose A 5002010201 19 6 threaded adapter ( E ) A 5002001015 20 2 threaded adapter ( T ) A 5002001048 21 4 threaded adapter ( W ) A 5002001041 22 4 threaded adapter ( plug ) A 5002001217


24 tooth V 5004001003 25 bolt ( 2 pc./tooth ) V 5001001203 26 nut ( 2 pc./tooth ) V 5001006006 27 4 bolt – rotator/frame A 5001001206 28 4 washer A 5001002083 29 4 washer A 5001002060 30 4 bolt – hose protection A 5001001102

31 4 threaded adapter ( plug ) A 5002001217

50 2 cylinder

E 2011002000 70 2 piston rod protection E 2012002001 71 4 bolt – piston rod protection / cylinder A 5001001007 72 4 washer A 5001002085

Clamshell grab

21


Clamshell grab

22




50

2

cylinder

E

2011002000

1 1 cylinder barrel E 2011002001 2 1 piston rod E 2011002002 3 1 piston E 2011002003 4 1 guide nut E 2011002004 5 2 pivot bearing V 5003003002 6 2 locking ring A 5003004002 7 2 set screw (! secured with screw adhesive) A 5001007001 8 2 guide band V 5002006002 9 1 rod seal V 5002005004 10 1 rod seal V 5002005003 11 1 scraper V 5002007002 12 1 o-ring V 5002004004 13 1 support ring V 5002014002 14 1 piston seal V 5002003003 15 2 piston guide ring V 5002003005 16 2 bush V 5003002101

17 1 seal set ( items 8 – 15 ) S 2011002005

Clamshell grab

23

3.4 DCS3 / Z-Z3 with TH609H-2-3/4” 3.4.1 DCS3 / Z-Z3 - Grab cpl. - Spare parts

A – Replacement part / E – Spare part / S – Set / V – Wearing part Item Pc. Designation Group Order-No.

1

1

adapter

E

3004000001

2 1 rotator E 3007000078 3 1 cross-brace E 2002003005 4 1 clamshell carrier E 2003003001 5 1 steering E 2004003001 6 1 oil distributor E 3014000028

7 1 clamshell with teeth and clamshell carrier – 300 E 2007003026 clamshell with teeth and clamshell carrier – 400 E 2007003027 clamshell with teeth and clamshell carrier – 500 E 2007003028 clamshell with teeth and clamshell carrier – 600 E 2007003029 clamshell with teeth and clamshell carrier – 700 E 2007003030 clamshell with teeth and clamshell carrier – 800 E 2007003033

8 4 pin – cylinder

V 3009050002 9 4 pin – pivot V 3009050006 10 4 bush – clamshell carrier V 5003002304 11 2 pin – steering V 3009040008 12 2 bush – steering V 5003002104 13 1 pin - cross-brace / clamshell carrier V 3009045003 14 12 grease nipple A 5003001001 15 3 folding split pin A 5001004102 16 6 split pin V 5001004004 17 2 split pin V 5001004005

18 1 bush set ( Pos. 8 – 17 ) S 2013003002

19 6 fitting ( E ) A 5002001016 20 2 fitting ( T ) A 5002001049 21 4 fitting ( W ) A 5002001042 22 4 fitting A 5002001219

23 4 flexible hose A 5002010301

24 1 hydraulic set ( Pos.19 – 23 ) S 2010003005

25 6 screw – rotator/adapter A 5001001310 26 6 washer V 5001002063 27 8 screw – rotator/ cross-brace A 5001001224 28 8 washer V 5001002083 29 4 clamping sleeve A 5001005001 30 5 screw – oil distributor A 5001001001 31 5 washer A 5001002084 32 2 gasket - oil distributor V 5002004001 33 1 pin – adapter V 3009070001 34 1 split pin – adapter V 5001004001 35 1 washer – adapter A 5001002001 36 1 nut – adapter A 5001006001 37 tooth V 5004001039 38 screw ( 3 pc. / tooth ) V 5001001326 39 nut ( 3 pc. /Zahn ) V 5001006003 40 2 fitting A 5002001219 41 2 fitting A 5002001220

50 2 cylinder

E 2011003000

70 2 piston rod protection

E 2012003001 71 4 Piston rod protection / cylinder A 5001001002 72 4 spring washer A 5001008001

Clamshell grab

24


Clamshell grab

25




50

2

cylinder

E

2011003000

1 1 cylinder barrel E 2011003001 2 1 piston rod E 2011003002 3 1 piston E 2011003003 4 1 guide nut E 2011003004 5 2 pivot bearing V 5003003001 6 2 locking ring A 5003004001 7 2 set screw (! secured with screw adhesive) A 5001007001 8 2 guide band V 5002006001 9 1 rod seal V 5002005001 10 1 rod seal V 5002005002 11 1 scraper V 5002007001 12 1 o-ring V 5002004004 13 1 support ring V 5002014002 14 1 piston seal V 5002003003 15 2 piston guide ring V 5002003004

16 1 seal set ( items 8 – 15 ) S 2011003005

Clamshell grab

26

3.5 DCS4 / Z-Z4 with TH609HV-2-GV



1

1

connector E

3004000001

2 1 rotator E 3007000078 3 1 frame E 2002004012 4 1 clamshell carrier ( E= 300 – 600 ) E 2003004001

clamshell carrier ( E= 700 – 1000 ) E 2003004002 5 1 steering E 2004004001 6 1 oil manifold E 3014000105

7 1 clamshell with teeth and clamshell carrier – 300 E 2007004001 clamshell with teeth and clamshell carrier – 400 E 2007004002 clamshell with teeth and clamshell carrier – 500 E 2007004003 clamshell with teeth and clamshell carrier – 600 E 2007004004 clamshell with teeth and clamshell carrier – 700 E 2007004005 clamshell with teeth and clamshell carrier – 800 E 2007004006 clamshell with teeth and clamshell carrier – 900 E 2007004007 clamshell with teeth and clamshell carrier – 1000 E 2007004008

8 1 pin – connector V 3009070001 9 1 split pin – connector V 5001004001 10 1 washer – connector A 5001002001 11 1 nut – connector A 5001006001 12 8 pin – pivot / cylinder V 3009050002 13 2 pin – steering V 3009050001 14 1 pin – frame / clamshell carrier V 3009060001 15 6 split pin V 5001004004 16 2 bush – steering V 5003002302 17 4 bush – clamshell carrier V 5003002301 18 1 folding split pin A 5001004101 19 2 folding split pin A 5001004102 20 10 grease nipple A 5003001001

21 1 bush set ( items 12 – 20 ) S 2013004001

22 4 hose A 5002010301 23 6 threaded adapter ( E ) A 5002001016 24 2 threaded adapter ( T ) A 5002001049 25 4 threaded adapter ( W ) A 5002001042

26 4 threaded adapter ( plug ) A 5002001219


28 4 clamping sleeve A 5001005001 29 8 bolt – rotator / frame A 5001001210 30 8 washer V 5001002083 31 8 nut A 5001006002 32 6 bolt – connector A 5001001301 33 6 washer V 5001002063 34 5 bolt – oil manifold / rotator A 5001001001 35 9 washer A 5001002084 36 2 seal ring – oil manifold / rotator V 5002004001 37 2 threaded adapter ( plug ) A 5002001220 38 2 threaded adapter ( plug ) A 5002001219

Clamshell grab

27


Size 300

39 3 tooth V 5004001013 40 3 bolt V 5001001402 41 6 nut V 5001006009 42 3 bolt V 5001001401

Size 400 - 1000

39 tooth V 5004001001 40 bolt ( 3 pc. / tooth ) V 5001001302 41 nut ( 3 pc. / tooth ) V 5001006003

50

2

cylinder

E

2011004000

70 2 piston rod protection E 2012004001 71 4 bolt – piston rod protection / cylinder A 5001001002

Clamshell grab

28


Clamshell grab

29

3.5.3 DCS4 / Z-Z4 - Cylinder - Spare parts


50

2

cylinder

E

2011004000

1 1 cylinder barrel E 2011004001 2 1 piston rod E 2011004002 3 1 piston E 2011004003 4 1 guide nut E 2011004004 5 2 pivot bearing V 5003003001 6 2 locking ring A 5003004001 7 2 set screw (! Secured with screw adhesive !) A 5001007001 8 2 guide band V 5002006001 9 1 rod seal V 5002005002 10 1 rod seal V 5002005001 11 1 scraper V 5002007001 12 1 o-ring V 5002004002 13 1 support ring V 5002014001 14 1 piston seal V 5002003001 15 2 piston guide ring V 5002003002

16 1 seal set ( items 8 - 15 ) S 2011004005

Clamshell grab

30

3.5.4 DCS4 / Z-Z4 - Cylinder - Picture

Clamshell grab

31

3.6 DCS5 / Z-Z5 with IR20-5HPL



1

1

connector E

3004000072

2 1 rotator E 3007000111 3 1 frame E 2002005005 4 1 clamshell carrier ( E= 400 – 800 ) E 2003005001

clamshell carrier ( E= 1000 – 1200 ) E 2003005002 5 1 steering E 2004005001

6 1 clamshell with teeth and clamshell carrier – 400 E 2007005002 clamshell with teeth and clamshell carrier – 600 E 2007005004 clamshell with teeth and clamshell carrier – 800 E 2007005006 clamshell with teeth and clamshell carrier – 1000 E 2007005008 clamshell with teeth and clamshell carrier – 1200 E 2007005009

7 1 pin – connector V 3009070001 8 1 split pin – connector V 5001004001 9 1 washer - connector A 5001002001 10 1 nut - connector A 5001006001 11 6 bolt – connector A 5001001409 12 12 washer A 5001002064

13 6 bolt – rotator / frame A 5001001407

14 8 pin – pivot / cylinder V 3009060004 15 2 pin - steering V 3009050009 16 1 pin – frame / clamshell carrier V 3009080002 17 4 bush – clamshell carrier V 5003002507 18 2 bush - steering V 5003002303 19 6 split pin V 5001004008 20 2 split pin V 5001004004 21 2 folding split pin A 5001004101 22 1 clip A 5001004202 23 1 cotter pin V 5001004201 24 12 grease nipple A 5003001001

25 1 bush set ( items 14 – 24 ) S 2013005001

26 4 hose A 5002010301 27 6 threaded adapter ( E ) A 5002001016 28 2 threaded adapter ( T ) A 5002001049 29 4 threaded adapter ( W ) A 5002001042


31 2 threaded adapter ( plug ) A 5002001221 32 2 threaded adapter ( plug ) A 5002001219 40 tooth V 5004001001 41 bolt ( 3 pc. / tooth ) V 5001001307 42 nut ( 3 pc. / tooth ) V 5001006003

50 2 cylinder E 2011005100

Clamshell grab

32


Clamshell grab

33

3.6.3 DCS5 / Z-Z5 - Cylinder - Spare parts


50

2

cylinder

E

2011005100

1 1 cylinder barrel E 2011005001 2 1 piston rod E 2011005102 3 1 piston E 2011005103 4 1 guide nut E 2011005004 5 1 piston seal V 5002003011 6 1 piston guiding ring V 5002003012 7 1 o-ring V 5002004010 8 1 support ring V 5002014004 9 1 scraper V 5002007006 10 1 rod seal V 5002005007 11 1 rod seal V 5002005008 12 2 guide band V 5002006005 13 2 pivot bearing V 5003003007 14 2 locking ring A 5003004004 15 8 bolt A 5001001601 16 1 set screw (! secured with screw adhesive !) A 5001007007 17 2 locking ring A 5003004005 18 1 protecting tube E 2011005006

19

1

seal set ( items 5-12 )

S

2011005105

Clamshell grab

34

3.6.4 DCS5 / Z-Z5 - Cylinder - Picture

Clamshell grab Model line DCS - PRODEM Attachments · 2020. 6. 2. · The Clamshell grabs of the...

Documents

Transcript of Clamshell grab Model line DCS - PRODEM Attachments · 2020. 6. 2. · The Clamshell grabs of the...