ClampOn Presentation English
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Transcript of ClampOn Presentation English
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ULTRASONIC INTELLIGENT SENSORS
ClampOn Inc.Non-Intrusive Acoustic Devises
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ULTRASONIC INTELLIGENT SENSORS
Locations
Bergen, Norway Project Management
Engineering and Manufacturing
Research and Development
Sales and Service for Eastern Hemisphere
Houston, Texas Project Management
Sales and Service for Western Hemisphere
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ULTRASONIC INTELLIGENT SENSORS
DSP Particle Monitor DSP Pig Detector DSP Leak Monitor DSP Corrosion-Erosion
Monitor DSP SandQ Versions: Topside Compact Subsea (3000m) Deepwater (4500m)
ClampOn Ultrasonic Products
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ULTRASONIC INTELLIGENT SENSORS
Sensor TitaniumFunnel 316SS / Carbon Steel
Design depth: 4500m
ClampOn Deepwater Sensors
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Design depth: 3000mRetro-fit available
All parts in Titanium
ClampOn Subsea Compact Sensors
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ClampOn Subsea Sensor Features
Jumper interface
High pressure chamber with silicon oil
Glass-metal penetrator
1 - Atmosphere chamber
Electronic beam welding
No gaskets or mechanical sealing
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ULTRASONIC INTELLIGENT SENSORS
ClampOn Topside Sensors
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ULTRASONIC INTELLIGENT SENSORS
ClampOn DSP-06 Particle Monitor
Topside
EEx iaTop-entry / side-entry
Intrinsically safe
IP68
Weight: 2,6 / 3kg
All parts in SS316
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ULTRASONIC INTELLIGENT SENSORS
ClampOn DSP-06 Particle Monitor
Topside
EEx de
Explosion proof
IP68
Weight: 7kg
All parts in SS316
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ULTRASONIC INTELLIGENT SENSORS
Why Install ClampOn Sand Monitors? Keep sand production under control!
(planned or unplanned)
Optimize production To the maximum sand free or acceptable sand rate
Minimize sand removal cost Avoid erosion issues Avoid reservoir damage
or risking well collapse
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Qualitative MeasurementNo need for other input Standalone system
Sand AlarmFirst sand production, screen failure etc.
Sand production trendingFinding Maximum Sand Free Rate (MSFR)
Quantitative Measurement Requires input of flow data / flow speed How much sand are you producing Finding Maximum Acceptable Sand Rate (MASR)
Measurement Options
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The particles are quantified by applying the measured ultrasound signal and flow information to an algorithm.
Quantifying the Signal
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By filtering the acoustic signal it is possible to remove most of the signal not being particles, and still keep an extremely high sensitivity to particles.
An ClampOn DSP-06 Particle Monitor measures in real time- the ultrasound generated by particles hitting the wall of a pipe, normally in/after a bend.
By accurate calibration of the sensor it is possible to convert the measured ultrasound to a quantitative measurement of sand.
Working principle ClampOn DSP-06
The ClampOn DSP-06 Particle Monitor processes all data digitally within the sensor itself (patented technology) to achieve an optimum signal-to-noise ratio, without influence from other noise sources.
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Spectrum - Response from different media
0
10
20
30
40
50
60
70
80
90
100
Frequency
Leve
l %
Sand /Particle
Gas /Liquid
MechanicalWater / Liquid
Proper filtering will remove most of the signal not related to particles, while still keeping an extremely high sensitivity to particles.
Frequency Spectrum
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ClampOn Acoustic Sand Monitors measures the ultrasonic frequency (energy) generated by solids impacting the side-wall of a pipe, normally after a bend.
Particle Monitor Working Principal
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Product Certification
ClampOn DSP Particle MonitorATEX - zone 0, zone 1 gas CSA C&US - zone0 gas INMETRO - zone 0 gas GOST R / GGTN K zone 1 gas
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Intrinsically safe or EExde Available Outputs:
2x Relay, 4-20 mA, RS 485 Field configuration updates
via computer Power from safe area: 12-
24 VDC 110-220 VAC
ClampOn DSP Pig Detector
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Real time detection of pig passing Detector can monitor the debris in front and/or
after the pig passes via software Tests the efficiency of pig cleaning tools in
operation via software Detects All Types of pigs: Foam, Poly, Gel,
Scrubber, Smart, ect Installed without drilling, welding or production
interference or shut-down
ClampOn DSP Pig Detector
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ULTRASONIC INTELLIGENT SENSORS
Product Certification
ClampOn DSP PIG DetectorATEX - zone 0, zone 1 gas CSA C&US - zone0 gas INMETRO - zone 0, zone 1 gas GOST R / GGTN K zone 1 gas
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Cost effective solution for assessing wall thickness loss in pipelines - quantitatively -using Guided Wave technology to optimize output
ClampOn Corrosion-Erosion Monitor
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AGLW = Acoustic Guided Lamb Waves Named after Horace Lamb, who discovered the waves in
1916 Also called Long Range NDT The pipe wall will force the transmitted signal into a
given shape and form (mode generation) Analytical inversion of acoustic data to obtain relevant
thickness information
Working Principal
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OD pipe 8 Separation 700 mm 6 Slave sensors set-up
Total Coverage: 60%
Coverage Area
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ClampOn DSP Leak Monitor
The ClampOn Leak Monitor has been developed for identification and quantification of leaks from critical areas, primarily valves.
Can also be used on flanges, bends, joints etc.
Picture 1, A Leak Monitor mounted on a PSV in the pressure bench at Statoils Kollsnes Refinery.
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How it Works
A leak produces a high frequency sound that is very different from flow noise or background noise.
This leak noise is picked up by the Leak Monitor and the signal is then processed and converted into useful measurements i.e. litre/min in the Leak Monitor software.
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Product Certification
ClampOn DSP LEAK DetectorATEX - zone 0 gas CSA C&US - zone0 gas
ClampOn Corrosion & Erosion Monitor (CEM)
ATEX - zone 1 gas
ClampOn Portable Battery Pack 4500ATEX - zone 1 gas
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SandQ
The first sand monitoring system that can quantify sand production on its own !!
and Q means???
ClampOn Ultrasonic Intelligent Sensors
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Benefits
The SandQ Monitor will provide flow information/data directly from the sensor
The SandQ Monitor will recognize/detect well flowing changes
The SandQ Monitor will detect particles simultaneous as flow measurement
The SandQ system can be implemented in the existing ClampOn Sand monitoring system already installed with a small Plug-In module in the software
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ClampOn SandQ Features
Flow sensing element Sand sensing element Vibration element 3-axis Real time clock Digital Signal Processor Outputs 4-20mA & 2xRelay
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System Integration Options EEx ia Sensors through Safe Area PSU to PC EEx ia Sensors through Safe Area PSU to DCS EEx ia Sensors through Safe Area PSU/PC to DCS EEx ia Sensors through Field Area PSU to PC EEx ia Sensors through Field Area PSU to DCS EEx ia Sensors through Field Area PSU to PC ->
DCS EEx de Sensors to Safe Area PC EEx de Sensors to Safe Area PC -> DCS Wireless Communications WHP(s) to CPP (Satellite platform (WHP) to main platform
(CPP)
Rack Mounted & Free standing cabinet
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Signal Outputs ClampOn software provides real time totals and alarms, and can be connected to the control systems.
From sensor; via RS485 Modbus Canbus (Acoustically, only offered by ClampOn on subsea applications) Profibus (Acoustically, only offered by ClampOn on subsea applications)
4-20mA
From PC or through signal converters; RS485 RS232 Modbus 4-20mA RAW or g/s TCP-IP
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Integration
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ClampOn Sand Monitor3.0(server)
Particle Monitor
PIG Detector
CEM
Control system
ClientServer
ModbusOPCDDE Analogue
Remote users
ClampOn Client
Client Server Capable
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ClampOn Sand Monitor 3.0
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Software CalibrationsAutomated calibration based on velocity
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Velocity CalculationAutomated velocity calculation based on choke, pressure or metered data
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Remote Sand Monitoring Remote Sand Data Logging Remote Process Monitoring Remote System Administration Remote Diagnostics Remote Re-calculation
Client-Server Interface over tcp/ip connection
ClampOn Sand Client 2.0
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ClampOn Pig Detector 2.0
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Benefits of Training / Service
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Subsea & Topside
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Field Calibration Trend
100 Grams Majority 180-250 Micron
50,25,10 GramsMajority 80-100 Micron
100 GramsAverage 20 Micron
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Well Testing Trend
Startup Ramp Up Ramp Up
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System quality checks and upgrades Alarm recommendations Adjustment of software parameters Field calibration by use of sand injector Standardized analysis and reporting Assist with developing monitoring procedures
for control room Training of personnel as required
ClampOn Service
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Contact Information
NORWAY:
ClampOn ASDamsgaardsveien 1315162 Laksevaag, BergenNorwayPhone: +47 5594 8850Fax: +47 5594 8855E-mail: [email protected]
USA:
ClampOn Inc15720 Park Row, Ste 300,Houston, TX 77084Phone: +1 281 492 9805Toll Free: 866-856-SAND(7263) Fax: +1 281 492 9810E-mail: [email protected]
Houston Sales Information:
Justin Curry Office: 281-492-9805Mobile: 281-224-8023E-mail: [email protected]
Houston Technical Information:
David CaldwellOffice 281-492-9805 Mobile 281-685-9351E-mail: [email protected]
Home Page:
www.clampon.com
ClampOn Inc.Non-Intrusive Acoustic DevisesLocationsSlide Number 3Slide Number 4Slide Number 5ClampOn Subsea Sensor FeaturesSlide Number 7Slide Number 8Slide Number 9Slide Number 10Slide Number 11Slide Number 12Slide Number 13Slide Number 14Slide Number 15Product CertificationSlide Number 17Slide Number 18Product CertificationSlide Number 20Slide Number 21Slide Number 22ClampOn DSP Leak MonitorHow it WorksProduct CertificationSlide Number 27BenefitsClampOn SandQ FeaturesSlide Number 30Slide Number 31Slide Number 32Slide Number 33Slide Number 34Slide Number 35Slide Number 36Slide Number 37Slide Number 38Slide Number 39Slide Number 40Field Calibration TrendWell Testing TrendSlide Number 43Contact Information