CL..

CLS

CLS2

CLD

CLV

... the continuously rotating Compact-Pneumatic-Torque-Wrenches

Compact-Pneumatic-Torque Tool for continuously rotating loosening or tightening of bolted connections

Mechanical selection switch for power/run-down gear (CLS-2 gear)

Torque setting according to torque flow chart

Upon request: Execution with locking flip switch or continuous operation for CW-/CCW direction

Heavy-duty gear box - highly developed and proven

Environmentally positive because of its low noise level (optional)

Principle of construction: Rigid connection between operating element and power gearing!Through the toothing on the reaction support (DMA) and the external toothing of the tool, the position of your Compact-Pneumatic-Torque Wrench can be changed in approx. 10-15 degrees by each step.

® alkitronic CLS

®alkitronic CLS2

The ideal series for lowoutput ranges, from60 Nm up to 3500 Nm.

The powerful universal tools for screw connections where flexibility and high output power are required. Mechanical changeover from run down gear to power gear. You will reach torque ranges from 120 Nm up to 48000 Nm.

Principle of construction: Free joint execution! After fixing your reaction support (DMA) you will be able to reach any position you may require (rotable 360 degrees)

The ideal torque wrenches with high comfort for operating in narrow spaces - torque ranges from 150 Nm up to 11200 Nm.

Pneumatic-drive - reliable and robust

CLS / CLS2 / CLD

Optimal applications for areas with air supply systems and in high explosion-risk areas.

Compact-Pneumatic-Torque-Wrench

CLS / CLS2

CLD

Standard version: Flip switch (CW-/CCW direction), changeover switch for run down gear/power gear (CLS2)

CL..® alkitronic -Compact-Pneumatic-Torque Wrenches

for a non-pullating operating at site.

Locking flipswitch

Special execution with locking flip switch for CW-/CCW direction (continuous operation).Positions flip switch: R - - L

Example:of a torque flow chart stating the torque values reached by the corresponding air pressure.

®alkitronic -Compact-Pneumatic-Torque Wrenches with lower noise level are controlled and approved by the German TÜV PRODUCT SERVICE.

Flip switch

Gear I / II

R

Kennlinien / Torque Chart / Lignes de Funktionnement

Gang/Gear/Vit. II Gang/Gear/Vit. I

Air Consumption: 21 - 32 cfm.

7,0

6,0

5,0

4,0

3,0

2,0

1,0

0

0

101,528

87,024

72,520

58,016

43,512

29,008

14,504

0

50,764

295,2 590,4 885,6 1180,8 1476 1771,2 2066,4

400 800 1200 1600 2000 2400 2800 3200

TE

CH

NIKGm

bH

Ke

nn

linie

n

Torq

ue

cha

rt

Lign

es d

e

fun

ktion

ne

me

nt R

Gerätenummer/Equipment Serial Number

Nm

.lbf ft

bar psi

Luftd

ruc

k

Drehmoment / Torque / Couple

Air

pre

ssure

Drehmomenttabelle

Gang II

Gang I

bar

bar min

2

3

4

5

6

7

2

3

4

5

6

7

960

1370

1650

1920

2160

300

440

570

680

750

1225

1545

1955

2395

2935

3595

385

485

615

750

920

1130

902

1141

1443

1768

2165

2652

283

358

453

555

680

833

Betriebsdruck an der Maschine

Pression de service

Operating pressureon the machine

Torque table

Tableau de couple

Luftverbrauch:Liter/min - Litre/min600 - 900

Sämtliche Kurven sind Richtwerte. Instabile Druckluftwerte können Abweichungen verursachen.All curves are aproximate values. Unstable compressed air values can cause deviations.Toutes les courbes sont valeurs indicatives. Unstable valeurs d'air comprime peuvent produire deviations.

2361,6

3600

2656,8

Lieferdatum/Date of Delivery

Type

2/300

Nm

Nm

lbf-ft

lbf-ft

min

TECHN. DATEN / TECHNICAL DATAS / DONNÉES TECHNIQUES

Environmentally positive because of its low noise level

Small, compact and powerful

For continuously rotating to loosen or tighten bolted connections - continuous operation and emergency operation are possible

CW-/CCW operation via the remote control FBL

Torque flow chart with torque settings

Heavy duty gear box - highly developed and proven

Pneumatic-drive - reliable and robust

The ideal principle of construction for Remote-Systems (the optimal solution for the simultaneous use of several torque tools)

Optimal operating in air supply networks and even in high explosion-risk areas.

Standard version noise level = 78 dB(A)

Special version (optional)

The noise level will amount 66-78 dB(A) according to the number of used sound absorbers and an air pressure of 6 bar.

By using sound absorbers take notice that the torque values of the flow chart will not be the same. Approx. 10% deviation of the stated torque values is possible.Flow chart values have to be corrected correspondingly.

A

B

Technical Informations

Optimal application for series-assembly and half-automatic operation

CLS / CLS2 / CLD

CLV

Remote controlfor 2 CLV-tools (principle description)

Series CLS

Performance **

Square drive

Diameter D **1

Height (H)

Weight without support**

Idling speed **

Prices

CLV 15*Type

Nm

B

mm

mm

kg-1rm

EUR

CLV 25 CLV 35 CLV 45 CLV 75 CLV 95 CLV 135 CLV 175 CLV 255 CLV 31560-220

1/2” / 3/4”

41

296

5,8

60

95-280

1/2” / 3/4”

41

296

5,8

38

135-390

3/4”

41

296

6,2

34

165-485

3/4”

41

296

6,2

27

305-895

3/4”

41

318

6,8

19

365-1080

3/4”

41

318

6,8

13

495-1450

1 ”

54

320

6,8

9

645-1900

1 ”

54

340

6,8

7

910-2670

1 ”

54

372

7,4

6

1180-3460

1 ”

54

372

7,4

4

* Output profile: quick rotating tool **approximate valuesAttention: Take care to secure and stable the reaction support.

The perfect solution for a constant and simultaneous operation.

Technical Data

Remote control (FBL)

Air pressure supply

Control air hoses

Supply air hosesControl

Maintenanceunit

Hand-or footremote control

® alkitronic -FBL-DUO

Technical Informations

General Informations CLV

Air pressure supply

Fixing/lockingfor continuous operation

Handle

1

2Manual operation/emergency operation

15

5 m

m

90 mm

D2= 85 mmD1

H

B

Sound absorber

Ventilator nipple

Ventilator hose

For further informationscontact us!

®alkitronic - CLV Sound absorption and ventilator system

Optimum sound absorption depends on:- how the ventilated air is drawn

off (ventilator hose)- the length and the cross section

of the ventilator hose- the construction of the sound

absorberThe noise level is considerably influenced by these factors.

High-quality external soundabsorption for CLV-Torque wrenches

®alkitronic - CLV Ventilator system

Technical Informations:

®alkitronic - CLV Ventilator system

Advantages

Torque regulation of all CL.. tools via air supply and a manostat of the maintenance unit. Torque exactness depends on a stable air network. An air pressure of 2 -7 bars at an air volume of approx. 10-15 l /sec ensures optimal operating

Maintenance unit complete with filter, regulator, lubricator as well as spiral hose of 5 meters length including couplings. In order to maximise operational safety and the lifetime of the motor, the pressurized air should be fed by meansof a lubricator with a fine oil spray.

Accessories:

Technical Details:

- low noise level- no whirl of air when operating- operation in ventilation free surroundings

CLV

CLV

Version FBL Quattro (4 CLV-torque tool) upon request

Pneumatic control grip (suitable for Remote Systems)

Series CLS

Performance **

Square drive

Diameter D1 ***Height (H)

Weight without support ***

Idling speed ***

Prices

CLS 15*Type

Nm

B

mm

mm

kg -1rm

EUR

CLS 25 CLS 35 CLS 45 CLS 75 CLS 95 CLS 135 CLS 175 CLS 255 CLS 31560-220

1/2” / 3/4”

41

255

6

60

95-280

1/2” / 3/4”

41

255

6,5

38

135-390

3/4”

41

255

6,5

34

165-485

3/4”

41

255

6,5

27

305-895

3/4”

41

277

7,5

19

365-1080

3/4”

41

277

7,5

13

495-1450

1 ”

54

300

8

9

645-1900

1 ”

54

300

8

7

910-2670

1 ”

54

330

9

6

1180-3460

1 ”

54

330

9

4

CLD 55 CLD 85 CLD 105 CLD 125 CLD 155 CLD 255 CLD 280 CLD 380 CLD 580 CLD 780165-485

3/4”

41

85

88

280

7

48

305-895

3/4”/1”

41/54

85

88

300

8,5

25

365-1080

1”

54

85

88

300

8,5

15

450-1315

1”

54

85

88

300

8,5

12

590-1730

1”

54

85

88

300

8,5

10

910-2670

1”

54

85

88

300

9

8

1180-3460

1”

54

85

88

300

9

6,5

1490-4380

1 1/2”

72

98

98

320

12

4

2080-6115

1 1/2”

72

123

123

350

16

2,5

3265-9595

1 1/2”

72

148

148

350

19

1

CLD 9803810-11195

1 1/2”

91

173

173

370

25

0,5

Series CLD

Performance **

Square drive

Diameter D ***1

Diameter D 2

Diameter D 3

Height (H)

Weight without support ***

Idling speed ***

Prices

Type

Nm

B

mm

mm

mm

mm

kg

rm-1

EUR

CLS2/100 CLS2/150 CLS2/300 CLS2/400 CLS2/600 CLS2/800 CLS2/1000Series CLS2ndPerformance 2 gear **stPerformance 1 gear **

Square driveDiameter D ***1

Diameter D2

Diameter D3

Height (H)Weight without support ***

ndIdling speed 2 gear ***stIdling speed 1 gear ***

Prices

Type

Nm

Nm

B

mm

mm

mm

mm

kg-1rm-1rm

EUR

385-1130

1225-3595

1”

54

85

88

360

9

15

5

170-505

550-1615

1

54

85

88

330

7,5

21

7

120-355

380-1125

3/4”/ 1”

41/54

85

88

330

7

36

12

540-1585

1720-5055

1 1/2”

72

98

98

380

11

9

3

840-2470

2675-7865

1 1/2”

72

123

123

410

15

6

2

1010-2965

3210-9435

1 1/2”

72

148

148

410

20

5

1,5

1175-3455

3745-11010

1 1/2”

91

173

173

430

24

4

1

1600-4800

5800-17000

2 1/2”

SW 120

275

275

570

60

1

0,5

CLS2/1700 CLS2/3400 CLS2/48003300-9700

11500-34000

2 1/2”

SW 120

275

275

570

60

0,8

0,4

4700-13900

16000-48600

2 1/2”

SW 120

275

275

570

60

0,6

0,3

*Output profile: quick rotating tool.Attention: take care to secure and stable the reaction support before operating!

D4= 98 mm

210 mm

D2

D1

HB

CLDCLS

B

H

D3D2D1 I/II

21

0 m

m

CLS2

D3= 88 mm

210 mm

D2= 85 mm

D1

H

B

Technical Data

D3

CLS

CLD

CLS2

CLS / CLS2 / CLD

Technical details are subject to be changed

** Torque ranges according to enclosed flow torque chart by an air pressure of 2-7 bar. At maximum load, please note that there is an available reserve of approx. 20 % for possibly increased loosening torques. Approximate values. *** approximate values

Continuously rotating screwing systems:Drive manual, electric and pneumaticGearing technic:Central gearing, tangential gearing, radial gearingQMS: Quality-Management for Screwed Joints

Hydraulic torque systems:Drive manual, electric and pneumaticInspection works

Product range:

D-85051 IngolstadtPhone + 49 841 97499 -0, Fax. + 49 841 75041alkitechnik@t-online.de, www.alkitechnik.de

design by www.4p-design.de

EF-SG

EFW

EFC

EFCR